[0001] The present invention relates to a container adapted to discharge at least some of
its contents from a side of the container. This type of container will be hereinafter
referred to as a "side emptying container".
[0002] - The invention is particularly suitable for, but not restricted, to a container
in-the form of a loader bucket mounted forwardly of a suitable wheeled or.tracked
conveyor vehicle. The bucket can have a forward digging lip, and is intended primarily
for picking up, conveying and discharging earth, muck and particulate and granular
material such as coal for example.
[0003] A previously proposed side-emptying bucket has a telescopic operating mechanism witn
slides and guides extending substantially beyond the full width of the bucket, and
generally outside the outer rear profile of the bucket. An operating mechanism of
these dimensions has the disadvantage that it takes up additional space and reduces
the load carrying capacity of a bucket which is required to operate in a clearance
or space of given size.
[0004] It is an aim of the invention to alleviate this disadvantage, and accordingly there
is provided a side emptying container having a discharge plate dimensioned to constitute
a side wall of the container, and a ram-driven chain mechanism which is located within
the full width and normal outer rear profile of the container, and is operable to
move said discharge plate from one side to the other of the container to discharge
the contents thereof.
[0005] The term "dimensioned to constitute a side wall of the container" means that the
discharge plate is in close contact with the front, lower and rear walls of the container
and extends from the front to the rear of the container interior. The discharge plate
acts as a conventional side wall of the container when located at one side of the
container, and is movable transversely across the container to discharge the contents
thereof.
[0006] By "located within the full width and normal outer rear profile of the container"
is meant that the ram-driven chain mechanism does not extend or project beyond the
sides and rear of the container.
[0007] In a preferred container of the invention the discharge plate is connected to a chain
which is anchored at opposite ends to transversely spaced parts of the container and
passes round two transversely spaced rollers located between said two parts. In order
to move the discharge plate across the container, the rollers are transversely driven
in unison between said two points by a ram. In one construction the two rollers may
be mounted on a slidable support member which is itself driven by the ram.
[0008] One embodiment of a side emptying container of the invention will now be described
by way of example with reference to the-accompanying illustrative drawings in which:-
FIGURE 1 is an end view of a loader bucket constituting a side emptying container,
FIGURE 2 is a vertical sectional elevation through the centre of the bucket of Figure
1, and
FIGURE 3 is a vertical sectional elevation through the centre of the bucket of Figure
1 with the bucket ram removed for clarity.
[0009] Referring to the drawings, a loader bucket 1 has a semi-elliptical profile which
forms a rear and bottom wall. A digging lip 14 is mounted on the forward part of the
bottom wall in order to dig into a muck pile when the bucket is rolled forwardly.
The bucket profile is supported and rigidly maintained by stiffening plates 4 which
are fitted to the outer skin of the bucket 1.
[0010] The bucket 1 does not possess conventional side walls, but a single discharge plate
2 is fitted to the bucket and is arranged to be moved transversely across the bucket
from one side to the other.
[0011] The discharge plate 2 is moved across the bucket . by means of a ram-driven chain
mechanism which includes a chain 5 anchored at its opposite ends to the two transversely
spaced locations 11 and 12. The discharge plate 2 is secured to a centre portion of
the chain 5 which runs.in a rectangular grooved track or tracks formed in the profile
of the bucket 1. The chain is retained in the groove or grooves by retaining plates
extending over the full width of the bucket 1. The two portions-of the chain 5 on
opposite sides of the discharge plate 2 are passed around the transversely spaced
rollers 9 and 10 respectively which are located between the locations 11 and 12. These
rollers 9 and 10 are mounted on a slidable plate 13 which is held between rectangular
grooves 7 and 8 which are themselves mounted at the bottom of the bucket 1 to form
guides for the plate 13. A double acting hydraulic ram system 3 is contained within
the full width of the bucket 1, and is operably connected to the slidable plate 13.
This ram system may consist of one or more .individual rams. Instead of a single chain
5 having the discharge plate 2 mounted at its intermediate region, the bucket may
have two chains 5 with each chain extending between one of the anchoring locations
11 and 12 and one side of the discharge plate 2. The bucket 1 is mounted on a track
or wheeled container of the type generally used with earth moving equipment.
[0012] In operation the discharge plate 2 is positioned at one side of the bucket 1 with
the bucket tilted forwardly to direct the digging lip 14 horizontally at a desired
height from the ground, and the conveyor advances the bucket 1 -into a muck pile.
When the bucket 1 is loaded, the bucket is tilted rearwardly to its carry position,
the conveyor moves to a discharge point, and the bucket 1 is raised to the discharge
position. To discharge the contents of the bucket, the ram system 3 is actuated to
move the plate 13 and hence the rollers 9 and 10 transversely across the bottom portion
of the bucket. This transverse movement of the rollers 9 and 10 displaces the chain
5 so as to move the discharge plate 2 across the interior of the bucket 1. The configuration
of the rollers 9 and 10 and the chain 5 ensures that a given transverse movement of
the ram system 3 and the plate 13 produces a movement through twice the distance of
the discharge plate 2. This movement ratio assists considerably in ensuring that the
ram-driven chain mechanism is located within the full width.of the bucket 1.
[0013] It is envisaged that the described and illustrated bucket will empty in a sideways
direction efficiently and repetitively without persistent jamming of particles between
the edge of the discharge plate 2 and the bucket inner profile. This bucket also avoids
the necessity for and consequent restrictions of a telescopic ram and guides which
are positioned above the rear wall and which extend beyond the sides of the bucket.
[0014] It is also envisaged that the described and illustrated bucket will discharge its
contents to one or either side of the bucket without requiring additional vertical
or horizontal clearance outside the bucket than is normally required for carrying
a full load. This described and illustrated bucket is intended to be suitable for
simple integration into a quick detachable system.
[0015] The digging lip 14 may be specially shaped to suit specific digging or loading requirements,
or alternatively to provide a mounting for various types of teeth which can be either
fixed or vibratable.
[0016] In a modified embodiment the discharge plate 2 is located at right angles to the
profile walls of the loader bucket 1. In the illustrated arrangement the discharge
plate 2 is inclined at a desired critical angle to the bucket profile so that during
the discharging movement of the discharge plate 2 the lower edge of the discharge
plate is located forwardly of the upper edge. This inclination of the discharge plate
2 causes its lower leading edge to be pressed firmly against the bottom wall of the
bucket 1 when the discharge force is applied to the discharge plate. This firm pressure
of the discharge plate lower edge against the bucket bottom wall assists in preventing
particles from being trapped between the discharge plate and the bucket so as to jam
the discharge plate in the bucket.
[0017] An important preferred feature of the invention is that the ram-driven chain mechanism
applies the discharge force to the discharge plate 2 at the region of this plate where
the greatest resistance of the bucket contents is concentrated. This provides support
to the discharge plate 2 at this region, and reduces any deflection of the discharge
plate which might cause the discharge plate to jam in the bucket.
1. A side emptying container characterised by a discharge plate (2) dimensioned to
constitute a side wall of the container, and a ram-driven chain mechanism which is
located within the full width and normal outer rear profile of the container, and
is operable to move said discharge plate (2) from one side to the other of the container
to discharge the contents thereof.
2. A container as claimed in Claim 1 characterised in that the discharge plate (2)
is connected to a chain (5) which is anchored at opposite ends to transversely spaced
parts (11) and (12) of the container.
3. A container as claimed in Claim 2, characterised in that the chain (5) passes round
two transversely spaced rollers (9) and (10) located between said two parts (11) and
(12).
4. A container as claimed in Claim 3 characterised in that the rollers (9) and (10)
are transversely driven in unison between said parts (11) and (12) by a ram (3) to
move the discharge plate (2) across the container.
5. A container as claimed in Claim 4 characterised in that the rollers (9) and .(10)
are mounted on a slidable support member (13) which is driven by the said ram (3).
6. A container as claimed in Claim 5, characterised in that the support member (13)
is retained between grooves (7) and (8) which are located at the lower region of the
container.
7. A container as claimed in any preceding Claim characterised in that the discharge
plate (2) is located at right-angles to the profile walls of the container.
8. A container as claimed in any one of Claims 1 to 6 characterised in that the discharge
plate (2) is inclined so that during discharging movement of the discharge plate (2)
the lower edge of the discharge plate (2) is located forwardly of its upper edge.