[0001] The present invention relates to a system for stacking panels and more particularly
for stacking hatch covers in a ship.
[0002] In known systems for stacking panels, hydraulic arms are used to lift the-panels.
In one known system a hydraulic arm is extended to support and lift a panel A second
panel is then moved underneath the first panel and the arm is retracted. The arm is
then extended again to support and lift both the panels This procedure continues until
all the panels are stacked in position one above the other. Such a system is disclosed
in GB-A-2065037.
[0003] These known systems require the provision of a hydraulic power supply. In addition
the hydraulic arm and its associated equipment occupies a substantial amount of space.
for example below the level of the deck.
[0004] It is an object of the present invention to overcome or reduce one or more of the
above disadvantages.
[0005] According to the present invention there is provided a system for stacking panels
from a first disposition in which the panels (10-14) are arranged substantially horizontally
and in an end to-end relationship into a second disposition in which the panels are
arranged substantially horizontally in a substantially vertical stcak characterised
in that the system comprises link elements (41-43) provided on or adjacent the edges
of the panels at least in their stacked disposition the link elements being arranged
to engage and support the edge (50 54) of a respective panel. and lifting means (31)
arranged to apply a lifting force to the panels via the link elements.
[0006] Such a system has the advantage of compactness. In addition a hydraulic supply is
not necessary.
[0007] The link elements may be constituted by generally hook-shaped elements which are
arranged to hook under the edge of a respective panel.
[0008] The top element may be attached to the leading panel. In this case the elements may
be attached to one another but arranged for sliding movement relative to each other
in a telescopic manner. Alternatively the elements may be attached end-to end in the
manner of a chain. In a further alternative each of the elements is attached to one
panel and arranged to be movable to engage and support the edge of a respective adjacent
panel.
[0009] A preferred embodiment of the present invention will now be described by way of example
only, with reference to the accompanying drawings. of which:
Fig.l shows a perspective view of a system for stacking panels in accordance with
the present invention,with three panels in a stack;
Fig.2 shows an enlarged end view of one side of the system of Fig.l with five panels
in the stack;
Fig.3 shows a further enlarged end view of the system of Fig.1 with the panels in
their end-to-end disposition;
Figs 4 and 5 show views corresponding to Fig.3 when the panels are stacked; and
Fig.6 shows the telescopic hook elements of the above system.
[0010] The Figures show a system in accordance with the present invention for stacking the
panels 10,11,12,13,14 of a hatch cover arrangement on board a ship. In use the panels
are arranged end-to-end to cover the opening of a hold 20 The system shown is for
use with tween deck hatch covers where space is at a premium and where it is sometimes
required that the panels are stacked completely clear of the hold to permit containers
etc to be stored projecting through the opening of the hold 20. The arrangement shown
in the Figures has four hatch cover panels 11,12,13 14 and a storage end panel 10
which always remains in the stowage space. As shown in Fig.l panels 10,11.12, are
in a stack 30 and panels 13 and 14 have been left in position over the hold.
[0011] The panels are moved between the opening of the hold 20 and the bottom of stack 30
by a long chain drive system comprising an endless chain 21 operated by one or more
electric winches 22. The chain 21 passes down the side well and is selectively attachable
to the panels by a towing connection 24 so that desired panels may be moved towards
the position of stack 30.
[0012] In order to roll it in and out of stowage each panel is fitted with four wheels 56
which run on a guide rail 57 in the side wells. In order to allow the panel to sit
down in its closed position pockets or depressions are created in the wheel guide
rails 57. The pockets and wheels are arranged such that when the hatch covers have
travelled one panel length (i.e. one panel into the stowage area ready for stacking)
all the panels sit down due to the wheel/pocket relationship. This gives a stable
condition for the panels in the well while the stacking of the panel in stowage is
taking place. It also gives a partial opening facility. The hatch cover panels are
connected to one another by detachable junction pieces(not shown). Thus when all junction
pieces are connected the panel connected to the chain drive system will pull or push
the panels in the direction of the drive. A partial opening of the hatch is achieved
by disconnecting the required junction pieces and only moving the remaining panels.
[0013] In some cases all the hatch cover panels have attachment means to which the chain
towing connection 24 can be fitted enabling panels to be moved individually.
[0014] The stowage end panel 10, also known as the stacker panel, is connected to a deck
head hoisting system comprising an electric winch 33. The connection may be permanent
or detachable. The electric winch 33 is connected to panel 10 via four wires which
pass over respective deckhead sheaves 32 to sheaves 31 attached to panel 10.
[0015] At the sides of panel 10 are provided four sets of telescopic hook elements 41,42,43,
two sets at each side. In the embodiment shown there are three hooks in each set (i.e.
one less than the number of hatch cover panels). Pins on one hook travel in corresponding
slots in the adjacent hook. The hooks are arranged to travel in a guide system comprising
vertical channels 66 which protect the hooks in their extended position(see Fig.2).
The channels 66 also provide a guide for the stacker panel 10 and the other panels
11-14 when in the stowed or stacked position.
[0016] These channels do not necessarily carry ship loads in the sense of pillars therefore
need only be guided top and bottom. They can therefore be arranged so as to be lifted
out when the hatch covers are closed thereby reducing obstruction in the stowage space.
This would normally be the arrangement when the hoisting system was detachable. Such
an arrangement would give a tween deck area completely free of obstructions (except
for normal ship support structure) when the hatch covers are closed.
[0017] The panels 10-14 have respective end support sections 50-54 which are arranged to
be engaged in the hooks. Adjacent the end sections 50-54 continuous thrust blocks
59 and rest pads 58 are provided.
[0018] In use, the stacker panel 10 is hoisted the equivalent of one panel depth plus clearance
in the stowage space on the hoisting system. The hooks 41 on the stacker panel 10
extend to a position ready to engage with the next panel 11 into stowage. When the
panel 11 arrive in stowage and sits down in the stowage area, the mode switches back
to hoisting. The panel 11 is picked up on the four hooks 41 hanging from the stacker
panel and raised once again the equivalent of one panel depth plus clearance. The
next set of hooks 42 extend ready to accept the next panel. This sequence continues
until all the panels except the last one are hanging on the hooks from the stacker
panel. The last panel is then driven into stowage where it sits down. The stack of
panels are then lowered onto this panel thereby releasing the load from the hoisting
system and stacking the panels at the stowage end.
[0019] In their stacked position the weight of the panels is transmitted downwards by means
of the rest pads 58. Relative movement and vibration of the panels is prevented or
at least reduced by the rest pads 58, so that the ship may go to sea with the panels
in their stacked position.
[0020] The hatch cover closing process is virtually the reverse of the opening process.
[0021] From the stacked position the stacker panel 10 is raised in order for each set of
hooks to pick up its appropriate panel and allow the bottom panel 14 to be driven
one panel length out of stowage, where it sits down due to the pockets in the guide
rail. The stack is then lowered until the bottom panel 13 sits in stowage, and the
hooks 43 disengage. The junction pieces between panels 13 and 14 are then engaged
either manually or automatically. The panels 13.14 are then driven one panel length
out of stowage and the next panel 12 lowered, until all panels are lowered and the
stacker panel 10 then covers the stowage space.
[0022] The above described stacking system has the advantage that it occupies only a very
small space. In addition a hydraulic supply is not necessary, the system being easily
operable by means of an electric winch or any available derrick or crane. Moreover
a minimum of manual handling is required; in fact if partial opening is not required,
the system may be completely automatic.
[0023] Various modifications can be made to the above described system. For example, the
hooks need not be telescopic and can be arranged to collapse side by side. Alternatively
the hooks may not be collapsible and may be arranged, when not in use, project below
the level of the hatchcover opening. Alternatively the hooks can be arranged in the
form of a chain. For example a desired number of pivotally-linked hooks can form an
endless loop with a length of wire; this arrangement is operated rather like a conveyor
belt. In a further modification the hook elements are pivotally or foldably attached
to their respective panels.
[0024] It is not essential that the top hook element 41 is permanently attached to the stacker
panel 10.
[0025] Although hook 41 is shown attached to panel 10 with its end engaging panel 11 to
support the latter, it is possible in modified arrangements for the hook 41 to be
attached to panel 11 and to extend upwards with its end engaged round the edge of
panel 10. so that raising of panel 10 lift panel 11.
[0026] The sheaves 31 may be replaced by other lifting means for permitting the panels to
be lifted by a conventional deck-head hoisting system. The lifting means may be releasably
attached to the stacker panel 10 to permit removal when not in use. thus leaving a
flush deck area.
1. A system for stacking panels from a first disposition in which the panels (10-14)
are arranged substantially horizontally and in an end-to-end relationship into a second
disposition in which the panels are arranged substantially horizontally in a substantially
vertical stack characterised in that the system comprises link elements (41-43) provided
on or adjacent the edges of the panels at least in their stacked disposition, the
link elements being arranged to engage and support the edge (50-54) of a respective
panel, and lifting means (31) arranged to apply a lifting force to the panels via
the link elements.
2. A system according to claim 1 wherein the link elements (41-43) are constituted
by hook-shaped elements which are arranged to hook under the edge of a respective
panel.
3. A system according to claim 1 or 2, wherein the link elements are disposed vertically,
the top link element (41) being attached to the panel (10) which is at the top when
the panels are stacked.
4. A system according to any preceding claim wherein the link elements (41-43) are
slidable relative to each other in a telescopic manner.
5. A system according to claim 4 wherein pin means on one link element (41,42) travel
in slot means in an adjacent link element (42,43).
6. A system according to claim 1 or 2 wherein each of the link elements (41-43) is
attached to a respective panel (10-12).