Technical Field
[0001] The present invention relates to an apparatus for translating weaving patterns into
mechanical actions, adapted for use with a machine which controls the operation of
warp yarns on the basis of predetermined information on weaving patterns, typically
a Jacouard machine or a machine for punching pattern cards for Jacquard machines,
said apparatu; imparting weaving information in the form of electric signals to such
machines to control their operation controlling the handling of warp yarns.
Background Art
[0002] A pattern analizer for coding weaving information concerning warp yarn operation
for weaving has already been developed and put into practical use. Attempts have also
been made to impart such coded weaving pattern information in the form of electric
signals to a Jacquard machine or the like so as to directly control the operation
thereof, in which case an apparatus is required which translates weaving pattern information
provided in the form of electric signals into mechanical actions. To put this apparatus
into practical use, it is the most common method to use an actuator operable by excitation
of an excitation winding (solenoid) as an element of a mechanism for converting electric
signals into mechanical actions, and conventional attempts have been mainly by such
method. However, conventional apparatuses of this type have been very bulky, complicated
in construction, very expensive, not smooth or reliable in operation, slow in response,
incapable of high speed operation or otherwise unsatisfactory, thus not yet reaching
the substantial level of practical use.
[0003] Accordingly, an object of the invention is to provide an apparatus for translating
weaving pattern information into mechanical actions, which is designed to minimize
said drawbacks.
Disclosure of The Invention
[0004] The present invention provides an apparatus for translatin weaving pattern information
into mechanical actions, comprising signal output means for deriving weaving pattern
information as electric signals, a mechanism for converting the output electric signals
from said output means into mechanical actions, said converting mechanism including
some actuators respectively operatively connected to some means for mechanically transferring
information warp yarn operation sach actuator having a magnetic body and an excitation
winding for selectively exciting said magnetic body by said output electric signal,
a permanent-magnet structure-fixed in position for cooperating with said actuators,
said actuator being adapted to assume two positions, one in which said magnetic body
is attracted to one of the poles of said permanent magnet and the other in which
it is moved away from said pole, so that selection of warp yarn operation information
is effected by selection of said two positions. Therefore, in this apparatus, the
mechanism for converting electric signals into mechanical actions is composed simply
of actuators each having a magnetic body and an excitation winding and movable between
two positions, and a permanent magnet structure fixed in position, thus achieving
a simple and small-sized construction, which ensures that the entire apparatus is
compact and relatively inexpensive. Further, the operation of the converting mechanism
is such that the magnetic body is selectively excited by an electric signal through
the excitation winding and moved between two positions in cooperation with the poles
of the permanent magnet fixed in position, so that the operation is smooth and reliable
and the response is high, enabling high speed operation.
[0005] In addition, the output means for deriving weaving pattern information in the form
of electric signals is generally composed of weaving pattern information recording
means wherein weaving information is once coded and recorded in a magnetic tape or
other suitable medium from a weaving pattern by a pattern analizing device or the
like through a computer, and means for reading information from said recording means
to produce electric signals. Further, without intervention of such recording means,
it is possible to derive weaving pattern information from a pattern dirdctly as electric
signals through a pattern analizaing device As for recording means, besides magnetic
tapes, use may be made of floppy disks, punched tapes, punched disks, and conventional
pattern cards.
[0006] In the preferable embodiment of the invention, the parmanent magnet structure cooperating
with said magnetic body has a pair of opposed magnetic poles of different polarities
and the magnetic body of said actuator is selectively attracted to a magnetic pole
of either polarity by excitation caused by said output electric signal. In this case,
the action by the movement of the actuator between the two positions is smooth and
reliable and the response is high, so that the merit of enabling high speed operation
is further enhanced. More advantageously, in that action after the magnetic body of
each actuator has been attracted to a magnetic pole of either polarily in accordance
with an output electric signal, said magnetic body will remain attracted to the selected
magnetic pole even if the output electric signal is stopped, so long as it is not
attracted to the pole of the opposite polarity by the next output electric signal.
Therefore, by dividing all actuators into two or more groups, it is possible to perform
instruction treatment of a series of actions by such pulse drive as to shift them
with a slight time lag for each cycle of operation of the apparatus, whereby the mechanism
for deriving weaving pattern information in the form of electric signals can be made
simple and compact.
[0007] In another embodiment of the invention, said means for mechanically transferring
warp yarn operation information is the heald operating mechanism of a Jacquard machine.
In this case, it is possible to product woven fabrics on the basic of weaving pattern
information, without having to use pattern cards.
[0008] In a farther embodiment of the invention, said means for mechanically transferring
warp yarn operation information is a pattern card punching mechanism. In this case,
conventional pattern cards for Jacquard machines can be produced by punching.
Erief Description of The Drawings
[0009]
Fig. 1 is a diagrammatic setup view showing an embodiment of the present apparatus
applied to a Jacquard machine;
Fig. 2 is a plan view partly broken away showing in detail a mechanical portion for
converting electric signals into mechanical actions in the apparatus of Fig. 1, with
the intermediate portion being omitted;
Fig. 3 is a side view of the mechanical portion of Fig. 2;
Fig. 4 is a cross-sectional view of the mechanical portion of Fig. 2 taken along the
line I-I';
Fig. is a cross-sectional view taken along the line II-II' in Fig. 2;
Fig. 6 is a cross-sectional view taken along the line III-III' in Fig. 2;
Fig. 7 is a fragmentary enlarged perspective view of a permanent magnet assembly in
the mechanism portion of Fig. 2;
Fig. 8 is a front view of a part of the permanent magent assembly of Fig. 7, further
enlarged, as seen from the front, showing the details thereof;
Fig. 9 is a front view of the permanent magnet assembly of Fig. 7, as seen from the
back;
Fig. 10 is a cross-sectional view of the permanent magnet assembly taken along the
line IV-IV' in Fig. 8;
Fig. 11 is a fragmentary side view, in section, showing the pivotal construction of
actuators in the mechanism portion of Fig. 2;
Figs. 12 and 13 are views for an explanation of the function of the mechanical portion
of Fig. 2.
Fig. 14 is a sectional view partly showing a modification of the construction of the
tip of an actuator;
Fig. 15 is a front view partly showing a modification of the permanent magnet assembly;ofthe
mechanical portion
Fig. 16 is a schematic diagram showing a modification of the mechanical portion for
converting electric signals into mechaniaal actions;
Fig. 17 is a diagrammatic setup view showing an embodiment of the apparatus of the
present invention applied to a pattern card punching machine.
Best Mode of Carrying out the Invention
[0010] Referring to Fig. 1, the arrangement of a prefereed embodiment of the apparatus of
the invention applied to a Jacquard machine is diagrammatically shown. The main component
of a known Jacquard machine is generally -designated by the reference numeral 1, and
signal output means for deriving weaving pattern information in the form of electric
signals is designated by the reference numeral 22.
[0011] In the Jacquard machine 1, a plurality of vertical needles adapted to be vertically
moved with their upper end hooks suitably catching the knives 3 of a vertically movable
knife box 2 are arranged and supported on a bottom plate 6, the lower ends of said
vertical neeles being respectively connected to cords 5 which are respectively connected
to the heald for controlling the shedding motion of warp yarns, and a plurality of
horizontal needles 7 each adapted to engage and push the associated vertical needle
4 and movable lengthwise to establish and cancel engagement of the upper end hook
of the needle with the associated knife 3 are arranged and supported on a a rear mouth
plate 8 and a front auxiliary mouth plate 9. Therefore, each horizontal needle 7 constitutes
means for mechanically transferring warp yarn operation information as a heddle operating
mechanism.
[0012] Adjacent the front ends of the horizontal needles 7 extended immediately before the
auxiliary mouth plate 9 disposed forwardly of the Jacquard machine 1, the converting
mechanism 10 is positioned in opposed relation with the horizontal needles 7. Therefore,
the converting mechanism 10 is provided at the position where originally the pattern
card cylinder would be mounted, in lieu of the pattern card cylinder.
[0013] The converting mechanism 10 is equipped with a box-like frame 11 of substantially
the same size as the pattern card cylinder. The frame 11 is adapted to be mechanically
reciprocated in the lengthwise direction of the horizontal needles 7 for pushing the
latter by an illustrated batten 12 or other suitable drive means driven by rod drive,
shaft drive, chain drive or any other method from the crank shaft or the like of the
weaving machine, as in the case of the pattern card cylinder.
[0014] Disposed in the internal rear region of the frame 11 and in opposed relation with
therespective horizontal needles 7 with the same pitch as that of the latter in accordance
with the arrangement of the horizontal needles 7,are a plurality of movable actuators
13 each having a magnetic body and an excitation winding (solenoid) for selectively
exciting said magnetic body. The end tips of the actuators 13 are respectively placed
in the partitions in a permanent magnetiassembly 14 formed like shelving in accordance
with the arrangement thereof. The tips of the actuators 13 are disposed in a jacent
opposed relation the rear ends of push rods 15 disposed further forwardly in accordance
with the arrangement thereof, said push rods serving as intermediaries for pushing
the horizontal needles 7. The push rods 15 are slidably inserted in a front plate
17 which is resillently supported by springs 16 forwardly of the frame 11 at a suitable
distance from the latter so as to be movable toward the frame. The tips of the push
rods 15 projecting slightly beyond the front plate.17 are respectively formed with
heads 18 which are opposed to the tips of the associated horizontal needles 7. Each
push rod 15 is rearwardly urged by a spring 19 installed thereon so that the heads
18 are in contact with the front plate 17, and damper members 20 projecting a predetermined
distance forwardly of the heads 18 for abutment against the auxiliary mouth plate
9 are mounted on the front plate 17 on both sides.
[0015] The excitation windings of the actuators 13 are coupled to a terminal board 21 disposed
at the rear of the frame 11, said terminals on terminal board 21 being electrically
connected to signal output means 22 installed at a suitable position, as adjacent
to the weaving machine, separate from the converting mechanism 10, so that in accordance
with the instruction of electric signals from the output means 22 the actuators 13
will be actuated by individual excitation of the magnetic bodies by the excitation
windings.
[0016] As for the signal output means 22, a magnetic tape or floppy disk in which pattern
information has been magnetically recorded by a pattern analizer using a computer
as selective control signals for desired pushing and non-pushing of horizontal needles
for operation on warp yarns, or a punched tape or punched disk havingselective control
signals recorded h therein by punching are used as recording means. In the case of
a magnetic tape or floppy disk, a magnetic head is used as read means, while a phototransister
or a laser beam device is used as read means in the case of a punched tape or punched
disk. Electric signals in forward or reverse direction are fed from said read means
to the solenoids of the actuators 13 through a memory device and a power source device.
In addition, the position where said memory device and power device are installed
is not limited to the signal output means 22 but may be at the converting mechanism
10.
[0017] The details of the converting mechanism 10 will now be described with reference to
Figs. 2 through 6 and further to Figs. 7 through 11.
[0018] As- previously descirbed, the front plate 17 is resiliently supported at a suitable
distance from the frame 11 by the springs 16 so as to be movable toward the frame.
Such resilient-support springs 16 are installed at total of 4 places, namely, two
places, upper and lower, on each of the right and left sides.(see Figs. 2 and 4).
The Front plate 17 are guided by guide means 24 installed at four places as in the
case of the resilient-support springs 16 so that it can be moved toward the frame
11 against the forces of the springs 16 (see Figs. 2 and 5). Each guide means 24 comprises
slide pins 27 slidably fitted in through - holes 26 formed in a guide member 25 attached
to the end of the frame 11, the front ends-of said pins 27 being fixedly connected
to the front plate 17 as by bolts, and stopper members 28 against the back of the
frame 1
1 attached to the rear ends of the pins 27. As a result, the front plate 17 is urged
by the springs 16 to be positioned at a predetermined distance forwardly of the frame
11 and springs can be moved toward the frame 11 against the forces of the 16 by guidance
established by the slide movement of the guide pins 27 along the through- holes 26
in the guide means 24.
[0019] Brackets 29 are attached to the frame 11 on both right fixing to said brackets 29
and left sides.. By suitablyf attachment members having shafts 30 corresponding to
the right and left center projecting shafts of a pattern card cylinder, the entire
mechanism 10 can be simply installed in place of the pattern card cylinder of the
Jacquard machine which would otherwise be installed therein (see Figs. 2 and 3).
[0020] The head 18 of each push rod 15 is made of synthetic resin or the like and is thicker
than the horizontal needles 7, and its length of projection forwardly from the front
plate 17 between the head 18 and the bamper member 20, and the distance between the
frame 11 and the front plate 17 are suitably set cause to the horizontal needles 7
to be pushed at a desired distance e.g., at about 9 mm.
[0021] Each actuator 13 comprises an excitation winding 32 wound in taper form on a bar-like
magnetic body 31 of iron or the like, the rear ends of said magnetic bodies 31 being
pivotally connected to the frame 11 by a vertical end. pivot pin
33, thereby allowing the tips of the magnetic bodies
31 to turn clockwise and counterclockwise around the rear end pivot pin
33 (see Figs. 2 and 6). In such pivotal mounting of the magnetic bodies 31 for the actuators
13, for example, flange-like ring spacers 40 and bushings 41 are alternately fitted
on the vertical pivot pin 33 installed between the top and bottom of the frame 11,
with the boss portions 42 provided on the rear ends of the magnetic bodies 31 being
rotatably mounted on said bushings 41 between adjoining spacers 40 (see Figs. 6 and
11). With this design, arrangement of the magnetic bodies 31 with accurate pitch conforming
to the pitch of the horizontal needles 7 can be easily realized. In this case, the
pivot pin 33, spacers 40 and bushings 41 as well as the frame 11 are made of non-magnetic
material.
[0022] The permanent magnet assembly 14, as shown in Fig. 7, comprises plates 34 in the
form of long strips of magnetic material each interposed between adjacent horizontally
spaced arrays of the magnetic bodies 31 of the actuators and the push rods 15, with
the distance between adjacent plate 34 being about 2-3 times the thickness of the
magnetic bodies 31 and push rods 15, and permanent magnets 35 held between adjacent
plate 34 and at the upper and lower ends of the space therebetween In this case, the
permanent magnets 35 held between the plates have-horizontally spaced S and N poles,
with the S and N poles, being alternately reversed in the horizontal arrangement.
As a result, the horizontally spaced plates 34 have different . polarities such that
alternating plates have an S pole and the others an N pole. The plates 34 having poles
of alternately different polarities are used as partition walls so that spots 36 in
which the tips of the magnetic bodies 31 are received are formed like shelving between
adjacent opposed plates 3
4 of different polarities, thereby completing the permanent magnet assembly 14. Further,
in the arrangment of this permanent magnet assembly 14, as shown in Figs. 8-10, it
is preferable to provide insert members 39 of non-magnetic material each held between
adjacent plates 34, said insert member having on its front side a push rodinsertion
hole 37 at a position biased to one plate and on its rear side a slit 38 extending
between the two plates for horizontally movably receiving the magnetic bodies 31,
thereby forming the individual spots 36. Thus, the tips of the magnetic bodies 31
are inserted from the slits 38 into the spots 36, while the rear ends of the push
rods 15 are inserted thereinto from the insertion holes 37 in adjacent opposed relation
with said tips.
[0023] In operation, the actuators 13 individually have electric signals of weaving pattern
information from the signal output means 22 imparted to their excitation windings
32 as forward and reverse selective electric currents, whereby the tips of the magnetic
bodies 31 are selectively magnetized to switch to S or N polariry. As a result of
such magnetization for the switching of polariry, the end tips of the magnetic bodies
31, in the spots 36 of the permanent magnet assembly 14, are each selectively attracted
to either of the mating pole surfaces of different polarities of the plates 34 forming
the partition walls of the assembly to switchingly abut against the same. This action
results in the tips of magnetic bodies 31 being changed in position between the two
positions of turing around the axis of the pivot pin 33 at their rear ends within
the spots 36. In this two-position operation, if the tip of a magnetic body 31 is
in one position, said tip is not in axial alignment with the rear end of the associated
push rod 15 and cannot engage the same, whereas if the tip of said magnetic body 31
is in the other position, said tip is in axial alignment with the rear end of the
push rod 15 and can engage the same. The two-position operation of the actuators 13
can be smoothly effected with small electric power load on the excitation windings
32 or by instantaneous pulse. Once the magnetic body 31 is attracted to the magnetic
pole of one polarity in the permanent magnet assembly, it will remain attracted to
this position even if the electric signal is stopped so that it is demagnetized,
so long as the next electric signal for switching to the opposite side is not provided.
[0024] Thus, such switching actions by electric- signals from the signal output means 22
between the two positions of the actuators 13 are effected for each cycle of the reciprocating
motion of the frame 11, whereby the selective push action control of the horizontal
needles 7 is achieved in the following manner.
[0025] If the frame 11 and hence the entire converting mechanism 10 are in the retracted
position in their reciprocating motion, the bamper memebers 20 are separated from
the auxiliary mouth plate 9, with the heads 18 of the push rods 15 being separated
from the tips of the associated horizontal needles 7 projecting through the auxiliary
mouth' plate
9, which condition is shown in Fig. 2. When the frame 11 and hence the entire conveting
mechanism 1
0 are advanced, as shown in Fig. 12, the bamperamembers 20 abut against the the auxiliary
mouth plate 9, in which condition the heads 18 of the push rods 15 substantially abut
against the tips of the corresponding horizontal needles 7, and in this condition
or the previous condition, the above-mentioned selective operation beyweer the two
positions of the actuators 13 is effeced in accordance with the current direction
of electric signals from the signal output means 22. Subsequently, the frame 11 and
hence the entire converting mechanism ..-10 are further advanced to the most advanced
position, where, as showr in Fig. 13, the abutment of the bamper members 20 against
the auxiliary mouth plate 9 causes the front plate 17 to be relatively brought close
to the frame 11 against the forces of the springs 16. At this time, some push rods
15 abut against the tips of the assocaited magnetic bodies but the others do not,
depending upon the selective positions of the actuators 13. As a result, those push
rods 15 whose rear ends are not aligned with and hence do not abut against the tips
of the assocaited magnetic bodies 31 are moved backwardly within the associated .
spots 36 of the permanent magnet assembly 14 while passing the tips of the associated
magnetic bodies 31, so that their heads 18 do not project forwardly from the front
plate 17 and do not push the associated horizontal needles 7, whereas those push rods
whose rear ends are aligned with and hence abut against the tips of the associated
magnetic bodies 31 are pushed by said tips, with their heads 18 projecting forwardly
from the front plate 17 against the forces of the springs 19, as the frame 11 and
hence the entire converting mechanism 10 are advanced, . thereby pushing the associated
horizontal needles 7. In this way, with this apparatus, the selective push control
of the horizontal needles is achieved by the mechanical reciprocating motion of the
converting mechanism 10 and by the the two-position exciatation of the actuators 13,
and the shedding of the.warp yarns in the Jacquard machine can be performed in accordance
with weaving pattern information, without having to use pattern cards, to produce
a woven fabric. It is also possible to arrange the apparatus such that when the frame
11 is in the retracted position in its reciprocating motion, the bamper members 20
have already abutted against the auxiliary mouth plate 9, as shown in Fig. 12, that
is, the members 20 are always abutting against the plate 9.
[0026] In addition, in the apparatus described above, as shown in Fig. 14, the tip of the
magnetic body 31 of the actuator 13 may be covered with a covering member 45, such
as a cap, made of non-magnetic material so that the contact of the tip of the magnetic
body 31 of the actuator 13 with the polar plates 34 of the permanent magnet assembly
14 on the basis of magnetization of said tip may be made through the covering member
45.
[0027] This arrangement provides a high merit of preventing damage in connection with the
abutment of the tip of the magnetic body 31 against the rear end of the push rod 15
and another merit that the two-position switching operation of the front end of the
magnetic body 31 by excitation can be smoothly performed with less electric power
consumption.
[0028] Further, in the arrangement of the permanent magnet assembly 14 shown in Figs. 7-10
described previously, since the magnetic plates 34 are alternately given Sand N poles
in horizontal arrangment, it is necessary that for each horizontal pitch, the relation
between the forward and reverse currents to the excitation windings 32 of the actuators
31 and the engaging and non-engaging positions thereof relative to the push rods 15
be reversed by signal instructions. This requirement may be eliminated by adopting
an arrangement, as exemplified in Fig. 15, wherein in the permanent magnet assembly
14, the plates 34 are of laminar construction comprising a non-magnetic intermediate
plate 34a sandwiched between magnetic plates 34b and 34c, whereby the S and N poles
of the permanent magnets 35 can be respectively oriented in the same direction, with
each plate 34 having S and N poles in the magnetic plates 34b and 34c. If possible,
without using permanent magnets 35, the fornt and rear plates 34b and 34c may be permanent
magneto having S and N poles.
[0029] Fig. 16 shows a modification, wherein such intervening members as the front plate
9 and push rods 15 employed in the embodiment shown in Fig.. 1 are omitted and the
tips of the horizontal needles 7 as means nechanically transferring warp yarn operation
information are directly associated with the magnetic bodies 31 of the actuators 13,
thereby further simplifying the

construction.
[0030] Though not shown, in this invention, as a further modification, instead of mechanically
reciprocating the converting mechanism 10 to push the horizontal needles 7 serving
as mechanical-transfer means-of warp yarn operation as in the embodiment shown in
Fig. 1, it is possible to fixedly install the converting mechanism 10 on the rear
side of the ..acquard machine 1 in such a manner as to be associated with the rear
ends of the horizontal needles and provide means on the front side of the Jacquard
machine 1 for resiliently pushing the horizontal needles 7 through springs or the
like. an embodiment Wherein
[0031] Fig. 17 shows the apparatus of the present invention is applied to a pattern card
punching machine. In this figure, the principal component section of a known pattern
card punching machine is collectively indicated by 50. The pattern card punching machine
50 has a machine frame 51 provided with a table 52 for punching pattern cards and
a plurality of chisels 53. The table has holes associated with the chisels 53 and
is vertically moved by vertical moving means 54. The chisels 53 are vertically extending
and are vertically movably supported. Pattern cards 55 to be punched are intermittenly
fed one by one on the table 52 in synchronism with the vertical movement of the table
52, so that necessary holes are formed therein by the chisels 53 : when the table
52 is upwardly moved.
[0032] The upper portions of the chisels 53 are engaged with a plurality of associated control
horizontal rods 56. The control horizontal rods 56 are reciprocable transversely (lengthwise)
and have their right-hand side as viewed in the figure, ends, connected with a plurality
of flexible wires or horizontal bars 57 having tube covers for push operation, so
that they are selectively pushed by the selective pushing of the wires or horizontal
bars 57. Punching actions of the chisels 53 are selected by selective push movement
of the horizontal bars 56, and the pattern cards 55 are successively punched in accordance
with weaving pattern information. The horizontal bars 56 are pushed in unison at
their left-hand ends by a reset push plate 58 which reciprocates in each punching
operation, whereby they are moved back to their original position. In this pattern
card punching machine 50, therefore, the wires.or horizontal-bars 57 for push operation
correspond to-means for mechanically transferring warp yarn operation pattern card
punching drive mechanism, and a converting mechanism 10 which is mechanically reciprocated
as in the case of the Jacquard machine shown in Fig. 1 is installed in opposed relation
with the actuating ends of the wires or horizontal bars 57.
[0033] Therefore, in this apparatus, the punching of pattern cards for use with conventional
Jacquard machines can be effected by electric signals for weaving pattern information
from the signal output means 22.
Industrial Applicability
[0034] As has been described so far, the apparatus for translating weaving pattern information
into mechanical actions according to the present invention is very useful, in weaving
for operation control of treatment concerning warp yarn operation by imparting weaving
pattern information to such a machine as a Jacquar machine: or pattern card punching
machine for Jacquard machines through the intermediary of electric signals.