[0001] This invention relates to an anti-spin device for a cone crusher, and more particularly
to a nonmechanical type anti-spin device employing deformational and frictional resistance
of an elastomer to provide the resistive countertorque to prevent the crusher head
from spinning with the crusher eccentric when the crusher is operated at no load,
i.e. with no material being crushed in the crushing cavity.
[0002] A gyratory cone rock crusher utilizes a cone-shaped crusher head normally driven
by an eccentric. The head gyrates within a stationary, conical shaped crusher bowl
to provide a rotating alternating converging and diverging cavity conically extending
between the bowl and the head in which the feed material is crushed during the convergence
and released to fall further down the cavity during the divergence, receiving one
or more blows during the passage through the full length of the cavity, dependent
on the speed of rotation of the eccentric and other factors. The eccentric is rotated
through reduction gearing by the power source such as a large electric motor coupled
directly or through a belt drive to the crusher. In general the bowl and head crusher
are furnished with wear-resistant liners, referred to as bowl liner (or concave) and
mantle, respectively. The crushing cavity is actually the volume between the concave
surface of the bowl liner and the convex surface of the mantle.
[0003] Due to the inherent design of the crusher, the gyrating head has a tendency to rotate
in the direction of rotation of the eccentric when the crusher is not under load,
a phenomenon known as "head spin". During normal operation when the crusher bowl is
filled with rock, the crusher head is prevented from rotating with the eccentric by
engagement with the stationary crusher bowl through the rock particles, due to surface
friction. Indeed, in some gyrating crushers the gyrating action of the crusher head
causes a slow reverse rotation of the crusher head relative to the bowl due to the
differential radii at the opposed crushing surfaces. However, when the crusher bowl
is empty, because of some interruption in the flow of rock to the crusher, the only
resistive torque that is available to prevent head spin is in the thrust and journal
bearings which support the crusher head in the frame. In some crushers employing a
large diameter spherical bearing for the crusher head, as in the Symons cone crusher,
the resistive countertorque provided by this bearing is sufficient to prevent head
spin.
[0004] In crushers supported by antifriction type thrust bearings, however, the bearing
may not provide sufficient countertorque to prevent the head from rotating under the
frictional torque exerted by the eccentric and therefore it is necessary to provide
a supplemental device known as an "anti-spin device" to retard or prevent head-spin
while, at the same time, allowing the slow reverse rotation to occur under normal
crushing load. Similarly, in crushers in which the crushing head is supported on a
relatively small diameter spherical thrust bearing, the bearing may not provide sufficient
countertorque, due to the small radius at which the effective frictional resistance
acts, to prevent head spin. The device is equally applicable in such cases.
[0005] Spinning of the crusher head is highly undesirable for several reasons:
1) the high centrifugal force that it induces in the bearing system detrimentally
affects the life of the bearing through changes in the loading pattern.
2) The large diameter of the bearings and the high relative rotational velocity of
the crusher head can produce centrifugal forces on the bearing lubricant sufficient
to actually starves the bearing so that it runs dry or without sufficient lubrication
and thereby damage the bearing due to heating or even cause it to seize up altogether,
necessitating expensive repairs.
3) Rocks falling into the crushing chamber of a cone crusher when the crushing head
is spinning at high speed can be thrown clear of the crusher and present a safety
hazard to operating personnel and equipment in the vicinity.
4) The liner and mantle for the crushing bowl and the crusher head are designed for
a low relative speed crushing action. The excessive abrasive action of the rock becoming
wedged in the converging gap between the crushing head spinning and gyrating at high
relative speeds relative to the stationary bowl when the rock falls into the crushing
chamber can cause expensive shortening of the useful life of the head liner and bowl
liner through excessive frictional wear.
5) Rocks striking the spinning head of the crusher can damage the equipment by exerting
a surface shear on the liners which tends to loosen the bond between the liners and
the bowl and crushing head, respectively, causing them to become loose and suffer
early failure.
[0006] There are a host of devices designed to prevent the head from spinning with the eccentric
during unloaded or free running operation. They include one way clutches, automatically
applied friction clutches and hydraulic drive or retarding devices of various kind.
These devices are generally effective when they are operating properly, but they are
afflicted with problems of complexity, cost, durability, serviceability, and extensive
down time of the machine while service is being performed.
[0007] One way clutches, which are the most frequently used device, absolutely bar the rotation
of the head under no load conditions and allow relatively free rotation in the reverse
direction. When bearing distress occurs due to wear, oil starvation, contamination
or metal fatigue, the urging of the head under the resultant frictional torque, even
at no load, may be sufficient to overcome the torque capability of the clutch, causing
severe damage to the clutch components and, very often as a secondary result, failure
of important components of the main structure of the crusher and other external damage.
In addition, it is frequently necessary to provide a coupling between the crusher
head and the clutch to accommodate the lateral translations of the head and prevent
damage to the clutch. These couplings are expensive and are themselves subject to
premature failure if improperly installed or operated.
[0008] The other devices mentioned suffer from similar shortcomings caused by failure or
malfunction of the actuating mechanisms or controls which selectively apply the required
action dependent on whether there is load or not within the crusher. All of the mechanical
arrangements are susceptible to impact, shock and vibration damage incident to the
operation of the cone crusher.
[0009] The problemscreated by vibration have not previously been recognized in the art.
The crushing operation inherently involves considerable vibration as rocks fall into
the crusher and shatter in the crushing chamber. To some extent this vibration is
damped by the other rocks in the crusher and is accommodated by the rugged construction
of the crusher. Nethertheless, to the extent that the vibration is transmitted through
the crusher to the more sensitive drive and control mechansims and to the other structure
vulnerable to shock and fatigue failure, vibration will militate for a shorter service
period.
[0010] Thus, the crusher art has long been in need of an anti-spin device that is inexpensive,
simple in construction, extremely durable and reliable and easily serviced, with minimal
machine down time, by service personnel of minimal training, utilizing only the crusher
instruction manual.
[0011] Accordingly, it is an object of this invention to provide an anti-spin device for
a cone crusher which is inexpensive, durable and reliable. It is another object of
this invention to provide an anti-spin device which is quickly and easily replaced
with minimal machine disassembly and minimal machine down time. It is yet another
object of the invention to provide an anti-spin device for a cone crusher that does
not require a separate coupling between it and the crusher head. It is a further object
of this invention to provide an anti-spin device for a cone crusher that tends to
damp vibration. It is yet a further object of this invention to provide an anti-spin
device, the malfunction of which will not result in directly or indirectly related
damage to the internal components. It is an important object of this invention to
provide an improved anti-spin device not subject to the drawbacks and disadvantages
of prior art anti-spin devices.
[0012] These and other objects of the invention are attained in an anti-spin device having
an elastomeric body and a relatively rotating member engaged at a noncircular radially
facing peripheral interface which may or may not be lubricated and which is generally
arranged on an axis parallel to the crusher axis. The member or the elastomer body
is attached to the crusher head, and the other is attached to the frame so that the
resistive torque is applied to the crusher head from the frame through the engaging
member and thence through the elastomer body.
[0013] The elastomeric body and the relatively rotating engaging member in the crusher experience
a cyclic rise and fall of the torque having somewhat the nature of a sine curve. The
amplitude and frequency of the sine curve are dependent on the cross-sectional shape
of the engaging member and elastomeric body interface. The amplitude represents the
torque, and the frequency represents the degrees of relative rotation of the two members.
It is understood that the actual magnitudes of these values will depend upon the physical
properties of the elastomeric material, its thickness, size and shape of interface,
and the environmental factors such as temperature and lubrication.
[0014] Having selected the parameters which influence the resistive torque capability it
will be clear that the peak amplitude represents the peak torque resistance, while
the distance between torque peaks represents a rotational excursion through an angle
defined by the equation E= 360°/n where n is representative of the number of sides
or lobes in the interface.
[0015] The torque resistance exerted by the elastomeric body on the engaging member derives
from two sources. One source is the fluid-like pressure exerted by the elastomer on
the engaging interfaces; the other source is due to surface friction opposing the
relative rotation of the two members. The latter magnitude is influenced by the presence
of lubrication in the interface, as well as by the aforementioned parameters of the
design. The peak torque resistance is exerted opposite to the direction of relative
rotation between the engaging members.
[0016] The selection of suitable parameters in the design utilizing the invention in an
actual cone crusher depends on two different torques exerted on the head in opposite
directions, under load and under no load conditions. Under no load operation, the
anti-spin device must be designed to exert a resistive torque equal at least to the
frictional torque exerted by the rapidly rotating eccentric. Under loaded operation,
the anti-spin device should yield to the torque applied to the slowly reverse-rotating
crushing head by the rock being crushed.
[0017] The design parameters are selected to ensure that a peak-resistive torque in excess
of the eccentric frictional torque is available for no load operation and, conversely,
that the peak-resistive torque is of low enough magnitude to allow the head to rotate
backwards slowly in normal operation should the rock being crushed produce an applied
torque on the head of sufficient magnitude to overcome the peak resistive torque.
Dependent on the nature and gradation of the rock being crushed, the applied torque
when crushing may be insufficient to "snap" the head through the peak torque resistance.
In such case, the crusher head will not rotate in a continuous manner in either direction
but will continue to conically gyrate while crushing. The above illustrates the relative
simplicity of the invention when applied in the usually prevailing manner of operation.
[0018] A further advantage of the invention is the retarding effect, in the presence of
bearing distress, against head spin of a magnitude which can cause associated crusher
component failure. The tendency for the head to accelerate into synchronism with the
eccentric, in case of bearing distress, is taken as an indication of crusher bearing
failure. Too often it is a rapid phenomena and it is detected only after considerable
damage has been done. The invention acts to produce enough decelerating torque, opposing
the eccentric, to keep the spin at a low level of rotational speed until the situation
is observed by the operator and the crusher shut down.
[0019] Elimination of head spin reduces the no load (tare) power draw of the crusher. The
power loss of the anti-spin device during crushing is negligibly small due to the
very slow backward rotation, even though the torque may be high as the power drawn
is the product of the torque by the rotative speed.
[0020] The resilience of the elastomer body enables the anti-spin device to function also
as an integral coupling. The inherent lateral component of the gyrating motion of
the head is easily accommodated by the resilient material of the elastomer without
damage or significant stress to any component of the crusher. Indeed, this feature
of the invention actually provides an additional beneficial shock absorbing and damping
effect.
[0021] A more thorough understanding of the present invention will be gained by reading
the following description of the preferred embodiments with reference to the accompanying
drawings in which:
The invention and its many attendant objects and advantages will become better understood
by reference to the following detailed description of the preferred embodiment when
read in conjunction with the following drawings, wherein:
Figure 1 is a sectional elevation of a crusher incorporating the anti-spin device
of this invention;
Figure 2 is a sectional plan of the crusher base in Figure 1;
Figure 3 is an enlarged sectional elevation of the crusher shown in Figure 1 in the
region of the top of the crusher head;
Figure 4 is a plan view along lines 4-4 in Figure 3;
Figure 5 is a plan view of a portion of a second embodiment of the invention having
a preferentially contoured elastomeric clutch member; and
Figure 6 is a plan view of a portion of a third embodiment of the invention having
an elastomeric sprag clutch.
[0022] Referring now to the drawings, wherein like reference characters designate identical
or corresponding parts, and more particularly to Figures 1 and 2 thereof, a cone crusher
of the type disclosed in US patent application S.N. 196,509 filed on October 14, 1980
is shown having a stationary frame 10 with a peripheral mounting flange 12 which rests
on and is secured to a supporting foundation (not shown). A central hub 14 is supported
on the frame by a series of radial arms 15. A tapered axial bore 16 formed vertically
through the hub 14 receives a similarly tapered end of the axially extending vertical
shaft 18 on which is mounted an eccentric 20 having an attached bevel gear 21 driven
by a bevel pinion 22 mounted on the end of a drive shaft 24 by way of a sheave 26
connected by drive belts to a motor (not shown). A bearing bushing 28 is mounted in
the bore of eccentric 20 to provide a journal bearing for the eccentric 20 on the
shaft 18, and a thrust bearing 30 supports the eccentric 20 in the axial direction.
The shaft 18 has lubrication channels 32 and 34 which carry oil under pressure to
the bearing bushing 28 and the thrust bearing 30 so that the eccentric 20 can be driven
for rotation about the shaft 18 with maximal life and minimal frictional losses.
[0023] A crusher head 36 is mounted on a spherical bearing 38 fastened to the top end of
the shaft 18. The crusher head includes a lower transverse web 40 having a central
axial boss 42 through which extends a cylindrical axial bore 44 lined with a bearing
bushing 46. Rotation of the eccentric 20 on the shaft 18 and in the bearing bushing
46 causes the axis of the bore 44 to follow the gyrating axis of the eccentric 20.
The axis of the bore 44 is coincident with the axis of the crusher head 36, so the
crusher head executes a gyrating motion as the eccentric 20 rotates on the shaft 18.
The gyrating motion of the crusher head is accommodated by the cylindrical bearing
38 whose center of curvature is equal to its distance from the apex of gyration of
the crusher head 36.
[0024] The crusher head 36 gyrates within a stationary crusher bowl 48 fastened to the frame
10 of the crusher. The spacing between the crusher head 36 and the crusher bowl 48
determines the size of the output material and can be adjusted by an adjustment mechanism
50 which rotates the crusher bowl in a threaded adjustment ring 52. A tramp iron release
cylinder 53 can be operated to lift the adjustment ring 52 and the entire bowl off
a beveled support ring 54 at the top of the frame 10 to allow the uncrushable tramp
iron or other material to fall out between the bowl and the crusher head.
[0025] Material to be crushed, commonly rock for construction purposes or ore for metallurgical
extraction, is fed into a hopper 56 attached at the top of the crusher bowl 48. The
rock falls into the converging gap between the crusher bowl and the crusher head 36
and is crushed by the gyrating action of the crusher head. The crushed rock falls
down between the mounting flange 12 and the central hub 14 and thence out of the machine.
When the crushing gap is filled with rock, the gyrating action of the crusher head
is reacted by a force from the crusher bowl 48 through the rock on the crusher head.
The reaction force exerted on the head tends to rotate the crusher head relative to
the crusher bowl 48 with a slow rotation counter to the direction of rotation of the
eccentric 20. Although this counter rotation is not absolutely necessary, it is desirable
because it tends to produce a rolling motion of the crusher head around the inside
of the bowl and thereby prevents excessive abrasion of the liner of the bowl and the
head thereby preserving the life of the liner.
[0026] When the hopper 56 and the crushing gap between the crusher bowl 48 and the crushing
head 36 is empty because of some interruption in the flow of rock to the crusher,
the friction between the rotating eccentric 20 and the bearing bushing 44 on the crusher
head is greater than the resistive torque exerted by the spherical bearing 38. In
these circumstances, the crusher head, if not prevented from doing so, would gradually
begin to spin in the direction of the rotating eccentric and finally approach or reach
the eccentric rotation speed. This is an extremely undesirable condition primarily
because it constitutes a safety hazard to the operating personnel. The first rocks
falling into the hopper 56 onto a crushing head 36 spinning at high speed can be thrown
violently out of the hopper and against persons or equipment working or installed
nearby. In addition, damage to the bearing 38 can occur if high speed rotation centrifugally
"starves" the bearing of lubricant. Finally, high speed impingement of rock against
the spinning crusher head or wedging of rock into the converging gap between the spinning
crusher head and the crusher bowl can cause deep scoring and accelerated removal of
the wear surfaces of the head and bowl. Such wedging of the rock under essentially
impact conditions also tends to produce high shear forces parallel to the liner surfaces
which may destroy the bond between liner and the bowl or crushing head. The bond is
formed by backing material, usually a filled epoxy or zinc poured between the liner
and the aforesaid head or bowl. Destruction of this bond causes the liners to loosen
and to suffer premature failure before the wear life has been exhausted.
[0027] To prevent the crusher head 36 from spinning in the unloaded condition with the eccentric
20 and to allow the crusher head to rotate backward or remain rotatively stationary
relative to the crusher bowl 48 during crushing operations, an anti-spin device 60
is coupled between the crusher head 36 and the stationary vertical shaft 18. The anti-spin
device, most clearly shown in Figure 3 and 4, includes a spindle 62 fastened to the
top of the stationary shaft 18 and extending axially upward therefrom. The upper end
of the spindle 62 is reduced in diameter at 63, and the lower end of the spindle terminates
in a spindle flange 64 having a plurality of axially extending holes therethrough
for receiving suitable fasteners such as screws 65 for fastening the spindle 62 to
the top of the stationary shaft 18 in suitable aligned threaded holes in the floor
of a shaft counterbore 66 which receives the spindle flange 64.
[0028] The spindle 62 has an axial lubrication channel 68 aligned with the lubrication channel
32 in the shaft 18 and through which lubrication may be conveyed to the anti-spin
device as explained hereinafter. The axial lubrication channel 68 is sealed by an
O-ring 69 in an O-ring groove in the floor of the shaft counterbore 66.
[0029] A clutch block member 70 is fastened to the reduced diameter top end 63 of the spindle
62 by an attachment mechanism, such as a key 72 held in a slot 73 in the member 70
by a screw or the like, which prevents the member 70 from rotating relative to the
spindle 62. The member 7o has a cross-section on a horizontal plane which is square
with rounded corners. Other configurations may be used instead, and are specifically
contemplated, such as symmetrical or asymmetrical lobes, rounded vertex triangle,
star, pentagon, hexagram and hexagon, and other configurations which will occur to
one skilled in the art upon reading this disclosure. The member 70 has an axial bore
74 for receiving the reduced diameter end portion 63 of the spindle 62. A spindle
plate 76 is screwed to the top of the reduced diameter portion 63 of the spindle to
insure that the member 70 does not work upwardly off of the spindle as a consequence
of its radial engagement with the other elements of the anti-spin device, as described
below. An axial hole 78 in the spindle plate aligns with the channel 68 in the spindle
62 to permit the flow of lubrication to the anti-spin device through the lubrication
channel 68 in the spindle 62.
[0030] An elastomeric body 80 having an axial opening 81 is attached to the interior of
the crusher head 46 in radial alignment with the member 70. The axial opening 81 is
the same shape and size in horizontal cross-section as the member 70. The radially
facing walls of the opening 81 engage the corresponding radially facing walls of the
member 70 when the crusher head 36 rotates to provide the resistive torque to spinning,
as explained below.
[0031] The elastomeric body 80 is fastened to a locking collar 82 which in turn is threadedly
engaged in an internally threaded wall 84 of an axial well 86 in the top of the crusher
head 36. The locking collar 82 has a central inwardly extending annular flange 88
having an upwardly facing annular surface 90 which supports the elastomeric body 80
between a pair of clamping rings 92 and 94. The rings 92 and 94, and the elastomeric
body 80 clamped between the rings, are fastened to the flange 88 by a suitable fastening
arrangement such as a series of screws 96 which pass through aligned holes in the
clamping rings 92 and 94 and the elastomeric body 80 and are threaded into suitably
aligned internally threaded holes which open in the top surface 90 of the flange 88.
A cover plate 98 is removably fastened to the top surface of the upper clamping ring
92 to exclude dirt and confine the lubricating oil entering the anti-spin device to
the cavity defined within the clamping rings 92 and 94 and the body 80 to insure that
the oil remains clean.
[0032] An annular locking nut 100 having a lower portion 102 internally threaded at 103
is threaded onto the externally threaded upper portion of the locking collar 82 extending
above the top of the crusher head 36. The top of the locking nut 100 is formed as
an outwardly extending radial flange 104 to which a feed plate 106 is fastened by
suitable fasteners such as bolts 108. The purpose of the feed plate 106 is to catch
the rock falling into the hopper 56 and distribute it uniformly around the converging
crushing gap between the gyrating crusher head 36 and the stationary crusher bowl
48. Other locking nut and feed plate arrangements are feasible and in use and are
too varied to describe here.
[0033] In operation, the crusher head 36 moves relative to the crusher bowl 48 in a gyrating
motion by virtue of its journal on the eccentric 20 and thrust bearing on the spherical
bearing 38. When rock is in the crushing gap between the gyrating head 36 and the
stationary bowl 48, the reactive torque exerted on the head 36 through the rock in
the crushing gap by the crusher bowl 48 tends to cause the crusher head 36 to execute
a slow counterrotation relative to the bowl 48. In effect, the crusher head 36 rolls
around the inside of the crusher bowl 48. This rolling motion of the crusher head
36 around the inside of the bowl 48 is desirable because it minimizes abrasion of
the crusher head liner and the bowl liner which could occur if the crusher head gyrated
without this slow counterrotation relative to the shaft 18.
[0034] The torque exerted by the eccentric 20 in the direction of the eccentric axis of
its cylindrical surface is considerably less than the reactive torque exerted by the
bowl on the crusher head 36. This large differential in torque magnitudes is utilized
in this anti-spin device by designing the configuration of the elastomeric body such
that the torque necessary to turn the member 70 in the axial opening 81 of the elastomeric
body is greater than the torque exerted by the rotating eccentric 20 on the bearing
44 in the boss 42, but less than the torque exerted by the bowl 48 through the rock
in the crushing gap on the head 36. Thus, the head is enabled to rotate in a slow
rolling motion backward relative to the direction of rotation of the eccentric 20
but does not spin in the direction of the eccentric rotation when the hopper is unloaded
and the machine is running free.
[0035] When the crusher is first started, the frictional torque exerted through the bearing
interface by the eccentric 20 on the crusher head bearing 44 is higher than it is
when the crusher reaches its normal operating conditions of temperature, etc. Therefore,
to prevent or slow down the head spin during start-up, the anti-spin device is designed
to exert a somewhat higher resistive torque than the torque exerted through the bearing
interface 20/44.
[0036] A second embodiment of the anti-spin device, shown in Figure 5, utilizes a preferentially
contoured elastomer body 80' coacting with a square member 70'. The axial opening
81' has a series of four concave recesses 110 formed in one side of each face of the
opening 81' so that the opening 81' is symmetrical about the machine axis. The recesses
start at one corner of the opening 81' and end about midway across the face of the
recess in a sloping surface that allows the clutch member 70' to rotate in one direction
(clockwise in Figure 5) more easily than in the other direction. This arrangement
is for the purpose of reducing the resistive torque exerted by the anti-spin device
in the direction counter to the rotation of the eccentric, so the desirable slow counter-rotation
of the head is permitted, while permitting the anti-rotation torque to be increased
by material and dimension changes, as noted previously.
[0037] A third embodiment of the anti-spin device, shown in Figure 6, utilizes an elastomer
body 80" similar to that of the first embodiment, and a clutch member 70" having a
pair of spring loaded cam elements such as sprags 112 pivotally connected to the clutch
member 70" in horizontal slots 114 therein by pivot pins 116 and urged outwardly of
the slots 114 by leaf springs 118. When the crusher head executes its slow rolling
rotation in the direction (clockwise in Figure 6) counter to the direction of eccentric
rotation, the rotation of the clutch member 70" pushes the sprags 112 against the
walls of the elastomer body 80" to retract the sprags out of interfering relationship
with the elastomer body 81' by rotating them against the leaf springs 118 into the
slots 114, so the sprags 112 do not impede the desirable counter-rotation of the head.
When the crusher is running free, the frictional torque of the eccentric on the head
bearing tends to rotate the head and the clutch member 70" in the counter-clockwise
direction. This rotation is prevented by a wedging action of the sprags 112 into the
corners 120 of the axial opening 81" in the elastomer body 80".
[0038] The use of other means for moving and retracting the cam elements into and out of
interfering engagement is specifically envisioned. Positively acting mechanical, electrical
and hydraulic actuators for moving and retracting cam elements such as sprags and
pawls are well known and could be incorporated in this anti-spin device without problem.
[0039] The resilience of the elastomer body 80" accommodates the slight nutating motion
of the clutch member 70" and the sprags 112 to protect them from damage and thereby
obviates the need for a separate coupling between the clutch and the frame. Likewise,
the shocks and vibration which the machine experiences in normal operation, and the
resulting micromovement of the clutch components are accommodated by the elastomer
body 80" and do not cause damage to the sprags 112 or pivots 116.
[0040] A corollary benefit obtained from the described invention is related to the ability
of elastomer materials to absorb and dampen impact, shock and vibration forces. During
crushing, sudden breakage of the rock tends to produce internal dynamic forces which
can cause relative micro motion or micro-deformation between major components of the
crusher. As an example of these phenomenae, the adjustment ring may jump or "jitter"
relative to the mainframe on which it is seated or the bowl may experience motion
relative to the adjustment ring to which it is threadably engaged and hydraulically
or mechanically clamped. Such motion causes fretting, heating and fatigue initiation
on the faying surfaces leading to mechanical or structural failure. The described
invention has the effect of providing an alternative path to absorb vibration, shock
and crushing impacts originating in the crushing cavity by virtue of the frictional
damping between the elastomer which is supported by the head and the interfacially
engaged member (70) which is supported by crusher shaft, frame and thence to ground.
Any vibration of the crushing head tends to be dampened by the frictional contact
and friction losses at the engaged interface.
[0041] The servicing procedures for the anti-spin device of this invention are extremely
simple and can be performed easily by the service personnel of the owner of the machine.
It is merely necessary to remove the feed plate 106 by removing the bolts 108 and
then remove the cover plate 98 from the top of the clamping ring 92. This exposes
the anti-spin device for inspection and any necessary repair or replacement. If the
elastomeric body 80 becomes worn or needs replacement after a number of years or cycles
of operation, it is a simple matter to remove the screws 96 which hold the clamping
ring 92, and replace the body 80 with a new one. Likewise, the member 70 can be similarly
inspected and replaced if necessary. The cost of these items is quite low compared
to the prior art one-way clutch and coupling devices, and it is extremely durable
and tolerant of shock, wear, and dirt contamination. The intrusion of abrasive dirt
into a one-way clutch mechanism can cause accelerated wear damage, but a similar intrusion
of dirt into the anti-spin mechanism of this invention is tolerated because of the
elastomeric body simply deforms locally and allows the dirt particle to embed itself
temporarily into the elastomer wall as the member 70 rotates over it. Then, when the
corner of the member 70 has rotated past the dirt particle it is expelled from the
elastomer body wall and washed down by the lubricant flowing into the anti-spin device
through the lubricating channels 68 and 74.
[0042] Obviously, numerous modifications and variations of the above described preferred
embodiment will occur to those skilled in the art upon reading the foregoing disclosure.
For example, the relative position of the number 70 and the elastomeric body 80 could
be switched so that the elastomer body 80 is fastened to the stationary spindle and
the member 70 is fastened to and rotates with the crusher head 36. Also, the position
of the anti-spin device in the disclosed machine may be varied. The location in this
disclosed machine is chosen at the apex of gyration of the crusher head (the intersection
of crusher and crusher head axes) so that the lateral movement component of the relatively
moving portions of the anti-spin device is a minimum and the lateral bending on the
spindle 62 is negligible. Thus, the primary resistive deformation of the elastomer
body produces a resistive torque on the head 36 to prevent it spinning with the eccentric
20. However, other forms of deformation to produce the desired resistive torque on
the head 36 are possible and are intended to be encompassed by the spirit and scope
of the invention as defined in the claims.
1. An anti-spin device for a cone crusher having a stationary spindle (62) and a gyrating
crusher head (36) driven by an eccentric (20) and running within a stationary crusher
bowl (48), said anti-spin device comprising:
an elastomeric body (80) fastened to one of said spindle and said crusher head;
a member (70) fixed to the other of said spindle and said crusher head in telescoping,
approximately coaxial relation to said body;
said body having a regular, noncircular peripheral surface (81);
said member having a similar, regular, noncircular surface in radially opposed, approximately
coaxial, juxtaposed relation to said body surface;
whereby said elastomer body will deform under the reactive torque exerted on said
crusher head during crushing operations, and said elastomer body will damp vibrations
in said crusher and will exert sufficient resistive torque during free running operation
to prevent said crusher head from spinning with the eccentric.
2. The anti-spin device defined in claim 1, wherein said crusher head gyrates about
an apex of gyration, and said juxtaposed surfaces of said member and said body lie
across the horizontal plane through said apex of gyration so that vertical scrubbing
and rectilinear deformation of said body is minimized, and the primary action is relative
angular translation and the concomitant deformation of said body.
3. The anti-spin device defined in claim 2, wherein said elastomer body is fixed to
said crusher head and includes an axial opening (81) therein defined by said peripheral
surface, said member having a cross-sectional shape similar and slightly differing
in size to the cross-sectional shape of said opening to obtain varying proportions
of frictional and deformational component which together are the total resistive torque.
4. The anti-spin device defined in claim 3, wherein said member is mounted on an axially
extending stationary spindle rigidly mounted to a frame (10) of said crusher, and
said spindle includes an axially extending duct (68) for conveyinglubri- cant to the
interface of said member and said body.
5. The anti-spin device defined in claim 3, wherein said cross-sectional shape is
square with rounded corners.
6. The anti-spin device for a cone crusher having a substantially stationary assembly
including a frame and a crusher bowl mounted on said frame, a crushing head mounted
for gyration within said crusher bowl about an apex of gyration to crush rock between
the head and bowl, and an eccentric driven about an axis and having an eccentric surface
on which a portion of said head is journaled, said eccentric exerting a spinning torque
on said head tending to spin said head relative to said bowl in the direction of rotation
of said eccentric, said anti-spin device comprising:
an elastomer body attached to said one of said stationary assembly and said head,
and having an engagement surface therein;
a member coupled to the other of said stationary assembly and said head and having
an engagement surface facing and engageable with said body engagement surface, said
engagement surfaces having interfering projections that require torque of a predetermined
magnitude to deform said elastomer enough to enable said interfering projections to
pass one another and allow said surfaces to rotate relative to each other;
whereby said crushing head can rotate relative to said crusher bowl during loaded
operation by the reactive torque greater than said predetermined torque exerted by
said bowl through the crushed rock on said head by deformation of said elastomer body,
and said elastomer body exerts a resistive torque greater than said spinning torque
to prevent said head from spinning with said eccentric in the unloaded condition of
said crusher.