[0001] The present invention relates to electrical connector assemblies. Electrical connectors
are often closely mounted on the back face of racks of electronic equipment. With
high packing densities it may be difficult to remove or connect a connector assembly
which may be surrounded by other connector assemblies.
[0002] It is an object of the present invention to provide improvements in electrical connector
assemblies and in tools therefor which overcome such difficulties.
[0003] According to one aspect of the present invention in an electrical connector assembly
a housing is arranged to hold a plurality of contacts in alignment, said housing having
a plurality of channels spaced apart therein and longitudinal of the direction of
insertion of the contacts, said channels each having an aperture at the rear of the
housing and the termination of said channels being towards the front of the housing
such that a tool having a plurality of arms correspondingly spaced apart and attached
to a planar member may be used to facilitate the connection of the assembly to another
assembly by inserting the arms in the channels to provide a grip at a distance from
the rear of the housing.
[0004] Preferably each of the channels has a deepened section along a part of the length
thereof and towards the respective terminations thereof arranged to provide a partial
termination towards the apertures such that a disengagement tool having arms correspondingly
spaced apart and having locking members attached thereto may be used to facilitate
the disconnection of the assembly from another assembly by co-operation of the key
members with the respective partial terminations of the channels.
[0005] According to a second aspect of the present invention, a disengagement tool for use
with a connector assembly as described in the preceding paragraph, has at one end
a plurality of arms spaced apart and arranged for insertion in a correspondingly spaced
apart plurality of channels in a connector housing, and at the other end a hand-grip,
each of said arms having a member extending at an angle to the direction of insertion
as aforesaid and said members being arranged to co-operate with respective terminations
in channels of a connector housing under the influence of the resilience of the material
of the arms to effect a disengageable connection between the tool and a housing to
permit the tool to be used to assist disengagement of a pair of mating connectors.
[0006] Preferably the extension members extend in opposed directions and may be arranged
to face each other inwardly of said arms.
[0007] The arms may be arranged to have a scissor action relative to the handle, the scissor
action being dependent upon the flexibility of the plastics material of the tool.
The scissor action may be assisted by providing three channels in the moulding arranged
with one channel central of the width of the moulding towards the rear of the arms
and the other channels at an angle to the first channel towards the handle of the
moulding.
[0008] The tool may be arranged such that pressure on a side of the moulding towards the
handle section causes the key sections to move apart to permit disengagement of the
tool from a housing to which the tool is attached.
[0009] An electrical connector assembly in accordance with the invention and tools for use
therewith will now be described by way of example only with reference to the accompanying
drawings of which:-
Figure 1 is a front elevation of the housing of the assembly,
Figure 2 is a side elevation of the housing,
Figure 3 is a plan view of the housing partially sectioned to show the location of
a contact in the housing,
Figure 4 is a rear elevation of the housing,
Figures 5 and 6 are respectively a plan view and a side elevation of an insertion
tool for use with the assembly; and
Figures 7 and 8 are respectively a plan view and a side elevation of a disengagement
tool for use with the assembly.
[0010] Referring to Figures 1 to 4 the housing comprises eighteen segments 1 and 2 of two
kinds arranged in two parallel rows of nine segments each. Each segment is arranged
to hold one electrical contact which is fitted by sliding insertion, shoulders of
the contact being inserted into channels 3 provided at the rear of the segment. When
a contact is fully inserted in one of the segments 1, 2 a key member of the contact
springs into position through an aperture 4 to prevent the contact from sliding out.
Thus far the connector assembly is similar to many known connector assemblies and
most such connector assemblies may be modified to implement the invention.
[0011] Referring now to Figures 2, 3, 5 and 6 the insertion tool 19 has a pair of arms 20
arranged to co-operate with a pair of channels 21 disposed in the ends of the housing.
The insertion tool 19 is moulded from for example a plastics material and, in use,
the arms 20 slide into the channels 21 until the front of the arms reach the end of
the channels.
[0012] The arms 20 of the insertion tool 19 have a thinner cross section than the body which
in dependance on the resilience of the plastics material allows a limited amount of
movement of the arms such that small variations in the separation of the channels
21 between connectors may be accommodated. It is here noted that the separation of
the arms 20 is marginally less than the nominal separation of the channels 21 so that
when a connector is being fitted using the tool it is firmly gripped.
[0013] Thus if a male contact connector assembly is surrounded by other connector assemblies
which already have corresponding female connector assemblies fitted, the female connector
assembly previously referred to may be fitted to its male counterpart even if there
is insufficient space for the housing to be gripped by hand.
[0014] Once the connector assembly has been fitted the forces between the male and female
contacts are sufficient to hold the connector in place whilst the insertion tool is
withdrawn.
[0015] The insertion tool is provided with a thickened section 22 at the opposed end to
the arms 20 to facilitate the withdrawal of the tool and to provide a grip when the
tool is in use for engaging a connector assembly.
[0016] Referring now to Figures 2, 3, 7 and 8 it will be noted that the channels 21 each
have a deepened section 23 which provides a back wall 24 in the housing to facilitate
disengagement of the connector assembly from its counterpart.
[0017] The disengagement tool comprises a pair of arms 25, spaced apart each of which has
an inwardly extending section 27. In use the arms 25 are inserted in the channels
21 and as they are pushed into engagement the wedge shaping of the front of the section
21 causes the arms 25 to open. The opening of the arms 25 being dependent on the resilience
of the plastics material from which the tool is moulded may cause the plastics material
to crack. Accordingly three channels 26 are provided in the moulding which whilst
retaining the tension which maintains the arms 25 in their usual closed position permits
a scissor like action when the sections 27 are inserted into the channels.
[0018] It will be noted that the channels 26 are terminated in a thickened section 28 of
the moulding to give added strength. To prevent the channels 26 from extending by
cracking of the plastics material the channels are terminated with a circular section
29.
[0019] When the tool is pushed forward to the limit of the channels 21 the resilience of
the plastics material causes the arms 25 to move back to their normal position. The
extended sections 27 thus enter the deepened sections 23 of the channel 21 and when
the tool is pulled back towards the user by use of a handle section 30 the rear of
the sections 27 engage with the back face 24.
[0020] Pulling the tool further causes the connector assembly to disengage from its corresponding
connector assembly. Thus as with the insertion tool connector assemblies may be tightly
packed together and their independant removal for maintenance or replacement is still
possible.
[0021] Having disengaged the connector assembly disconnecting the tool from the housing
is simply a matter of pressing the scissor assembly at points 31 to cause the arms
25 to move apart. The housing may then be removed from the tool.
[0022] To prevent a user of the tool from overstressing the plastics material when removing
a housing, sections 32 are provided which come into contact with the body of the handle
section to limit the movement provided by the scissor action.
[0023] To improve the grip provided at the handle 30 a thickened guard section 33 is provided.
This prevents excessive pressure on the fingers of the user.
1. An electrical connector assembly of the kind in which a housing is arranged to
hold a plurality of contacts in alignment characterised in that the housing has a
plurality of channels (21) spaced apart therein and longitudinal of the direction
of insertion of the contacts, said channels (21) each having an opening at the rear
of the housing and terminating towards the front of the housing such that a tool having
a plurality of arms (20) correspondingly spaced apart and attached to a planar member
(19) may be used to facilitate the connection of the assembly to another assembly
by inserting the arms (20) in the channels (21) to provide a grip at a distance from
the rear of the housing.
2. An electrical connector assembly as claimed in Claim 1 wherein each of the channels
(21) has a respective deepened section (23) along a part of the length thereof and
towards the respective termination thereof arranged to provide a respective partial
termination (24) towards the opening thereof such that a disengagement tool having
arms (25) correspondingly spaced apart and having locking members (27) attached thereto
may be used to facilitate disconnection of the assembly from another assembly by co-operation
of the locking members (27) with the respective partial terminations (24) of the channels
(21).
3. A disengagement tool, for use with an electrical connector assembly as claimed
in Claim 2, characterised in that at one end the tool has a plurality of arms (25)
spaced apart and arranged for insertion in a correspondingly spaced apart plurality
of channels (21) in a connector housing, and has at the opposed end a hand grip (33),
each of said arms (25) having a member (27) extending at an angle to the direction
of insertion aforesaid and said members (27) are arranged to co-operate with respective
terminations (24) in channels (21) of a connector housing under the influence of the
resilience of the material of the arms (25) to effect a disengageable connection between
the tool and a housing to permit the tool to be used to assist disengagement of a
pair of mated connectors.
4. A disengagement tool according to Claim 3 wherein the members (27) extend in opposed
directions.
5. A disengagement tool according to Claim 3 or Claim 4 wherein the members (27) are
arranged to face each other inwardly of said arms (25).
6. A disengagement tool according to Claim 3, Claim 4 or Claim 5 wherein the arms
(25) have a scissor action relative to said hand grip (33) said scissor action being
dependent upon the flexibility of the material of the tool.
7. A disengagement tool according to Claim 6 wherein three channels (26) are provided
in the moulding of the tool arranged with a first of the channels (26) substantially
central of the width of the moulding and extending longitudinally of the arms (25)
and the other channels (26) extending at an angle to said first channel (26) towards
the handgrip (33) to assist the scissor action of the tool.
8. A disengagement tool according to Claim 7 wherein the two channels (26) extending
at an angle each include a stop member (32) to prevent overstressing of the material
of the tool when the scissor action is used.