[0001] This invention relates to label overprinters and label overprinting applicators,
in particular certain aspects of the drive through the such machines for a label web
and a mounting for a label web reel.
[0002] In label web overprinters of the kind which are generally bench mounted, it is desirable
that the individual features of the overprinter should facilitate use by unskilled
operatives, that adjustments can be readily made and that the setting up of the overprinter
prior to a production run should require the minimum of operator time.
[0003] Broadly, overprinters include a mounting reel holder for unused label web, means
defining a guide path between the reel mounting and a take-up reel mounting for the
spent backing strip of the web and indexing drive means which intermittently draw
the label web through the overprinter. The overprinter will normally also incorporate
means for applying printed labels to articles. The aspects of the present invention
include an arrangement for driving the web through the overprinter and for maintaining
tension in the web irrespective of the intermittent nature of the drive and a web
re-wind mounting.
[0004] It has been proposed in French Patent specificatim 73 23042 (Publication No. 2,234,771)
to divide a wide web of metal foil into a plurality of narrower webs of foil, the
control and drive of the web including a relatively large roller around which each
divided web passes and is constrained to contact the periphery of the web by __ satellite
rollers of smaller.:diameter the degree of contact of the periphery by the web being
controlled by hydraulic or pneumatic actuators. Each main roller is free to rotate
on its shaft and with the aid of the satellite rollers the tension in the web is controlled.
[0005] The problem to be solved by this aspect of the invention is the provision of an improved
but simplified web drive and tensioning arrangement.
[0006] According to the present invention in this aspect there is provided an arrangement
for driving intermittently a label web or other elongate member along a path on intermittently-driven
roller with a peripheral high friction surface, means for guiding the web so that
it contacts the peripheral high friction surface over a major proportion of the periphery,
a rewind reel mounting downstream only the web path of said roller and a dancer roll
mounted on an elongate member pivotal about the axis of rotation of the rewind reel
and biasing means providing a biasing force at the dancer roller whereby to impart
tension in the web over its path between the high friction roller and the rewind reel,
[0007] The web will normally comprise a series of pressure- sensitive adhesive coated labels
mounted on a backing strip of release-agent coated paper.
[0008] In Swiss patent 422,621 a core or bobbin is disclosed which serves to control the
tension developed in yarn when wound on a bobbin and the thread is subjected to various
processes. For example if the tension is reduced so that the yarn becomes slack and
is thus liable to become unwound, the resilient construction of the reel or bobbin
takes up the slack and thereby maintains the desired tension. The construction of
the reel is fairly complex to accommodate the varying requirements of yarn treatment.
[0009] The problem to be solved by the second aspect of the invention is to provide a simple
device which enables a web to be wound and subsequently for the resultant reel to
be detached without any difficulty or for a reel to be mounted initially.
[0010] According to the present invention in a second aspect there is provided a web reel
mounting device comprising a shaft mounting fingers extending substantially parallel
to but inwardly towards the shaft and secured thereto at one end of each finger, each
finger being resiliently deflectable relative to the shaft and a member operative
to deflect the fingers outwardly to parallel relationships to the the shaft.
[0011] The two aspects of the invention will now Be described, by way of example only, with
reference to the accompanying drawings , in which;-
Figure 1 is a diagram illustrating an intermittent drive arrangement in accordance
with the first aspect of the invention; and
Figure 2 is a longitudinal side elevation of a reel mounting device in accordance
with the second aspect of the invention.
[0012] Referring now to.the drawings and in particular Figure 1, the drive roller 10 of
an intermittent drive device embodying the invention is provided with a friction surface
such, for example, as sponge rubber (synthetic or natural) and this drive roller will
be coupled to a clutch-brake unit or other drive means (not shown).
[0013] Immediately adjacent to the friction roller 10, two guide rollers 12, 14 are provided
so that, in operation, a label or other web 16 is constrained to make contact with
the cylindrical, peripheral friction surface of the roller 10 over a major proportion
of its periphery, preferably at least 270°, the friction roller and the guide rollers
will be mounted on appropriate spindles (not shown) and will be adjacent to but spaced
from the roller 10.
[0014] Next along the web path a: dancer roller 18 is encountered by the web and this is
mounted on a spindle 20 which is in turn mounted on an arm 22 pivotal about an axis
24 of a take-up reel mounting 26 such as that illustrated in Figure 2. The arm 22,
is biased by a spring 28 of modest stiffness or other biasing means which is connected
to the arm at a pin 30 and to a fixed point on an overprinter or other machine frame
at a pin 32. The The bias on the dancer roller may be provided by the self-weight
of the arm 22 and of the roller 18.
[0015] The Figure readily indicates the mode of operation and set up of the drive system
and the absence of any nip rollers will be readily apparent. The dancer roller 18
serves to maintain the required tension in the web despite the intermittent nature
of the drive input to the friction roller 10. The system enables improved efficiency
between the drive roller and the web, lighter construction of the drive roller which
permits higher speed and lower inertia, the elimination of nip rollers, easier threading
and more satisfactory rewind of the spent backing strip. The wrap-round of the web
on the friction roller 10 should be as large as possible consistent with preventing
inadvertent peeling of labels from their backing strip.if the configuration of the
associated overprinter or other machine is such that the labels must be on the outer
periphery, at the warp-round. For the same reason the guide rollers. 12, 14 must be
of adequate diameter.
[0016] The second aspect of the invention is illustrated in Figure 2 which shows a side
elevation of a web-rewind device which includes a friction-driven shaft or spindle
80 carrying a hub 82 extending transversely to the spindle and carrying a plurality
of longitudinally-extending resilient fingers 84 which in their relaxed condition
are inclined inwardly towards the spindle as shown in the Figure. The resilience is
provided in each finger by a recess 86. The remaining portion of the finger is rigid
under the forces normally encountered. The spindle also carries a sleeve 88 having
a cylindrical portion 90 of smaller diameter, a frusto-conical portion 92, and a cylindrical
portion 93 of large diameter, the sleeve being slidable within limits on the spindle.
The sleeve has a slot 94 (broken lines) co-operating with a pin 96 to define the outer
travel limit. The sleeve also carries a knob 98 which enables manual movement of the
sleeve.
[0017] In use, an end portion of a spent backing strip of a label web is threaded between
one of the fingers 84 and the portion 90 of the sleeve. When the knob 98 is pushed
in, the end portion is clamped between one or more of the fingers and the larger diameter
portion 93. The device then defines a cylinder and the spent backing strip can be
re-wound. To remove the wound web it is a simple matter to withdraw the knob so that
the fingers 84 deflect inwards and the reel can be readily removed. The clamping action
of the fingers and portion 93 on the web end portion is automatically released. The
web-rewind device can also be used to mould a reel in form already wound or a reel
having a core. The manner of operation remains the same.
[0018] Arrangements in accordance with the first aspect of the invention provide a simple
but effective web drive involving intermittent motion. The combination of a dancer
roll and associated loop together with a drive roller which relies only on frictional
contact ensures that malfunction will not occur because of improper adjustment of
conventional nip rollers. It is possible for the drive roller to be lighter than nip
rollers and hence it is possible, owing to the lower inertia forces, to operate at
higher speeds without undue wear on associated parts. Threading a web through the
drive arrangement is particularly simple.
1. An arrangement for driving intermittently a label web or other elongate member
along a path comprising an intermittently-driven roller (10) with a peripheral high
friction surface, means (12, 14) for guiding the web so that it contacts the peripheral
high friction surface over a major proportion of the periphery, and a rewind reel
mounting (26) downstream along the web path from said roller (10) characterized by
a dancer roll (18) mounted on an elongate member (22) pivotal about the axis of rotation
(24) of the rewind reel (26) and biasing means (28) providing a biasing force at the
dancer roll (18) whereby to impart tension in the web over its path between the high
friction roller (10) and the rewind reel (26).
2. An. arrangement according to claim 1 characterised in that guide means comprise
two guide rollers (12,14) placed adjacent to but spaced from the high friction roller.
3. An arrangement according to claim 1 characterized in the web path encompasses an
arc of at least 270 of the periphery of the high friction roller.
4. A web reel mounting device comprising a shaft (80) mounting fingers (84) extending
substantially parallel to but inwardly towards the shaft, characterized in that each
finger mounted to the shaft, each finger being resiliently deflectable relative to
the shaft, and a member (88) manually operative to deflect simultaneously the fingers
outwardly to parallel relationships to the shaft.
5. A device according to claim 4, characterised in that the resilience of each finger
is provided by a portion (86) of reduced cross-secticnadjacent to the mounting point
to the shaft.
6. A device according to claim 4 or claim 5 characterised in that the fingers are
mounted to the shaft through the intermediary of a hub (82).
7. A device according to claim 4, 5, 6 characterised in that deflecting member (88)
comprises a sleeve with a first cylindrical portion (90) of smaller diameter, a frusto-conical
portion (92) and a second cylindrical portion (93) of large diameter, the sleeve being
slidable within limits axially of the shaft so that with the sleeve at an inner limit
position the fingers (84) are deflected inwardly towards the shaft and at an outer
limit position the second cylindrical portion supports the free ends of the fingers
so that the latter are in said parallel relationship with the shaft.