(19) |
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(11) |
EP 0 097 487 A3 |
(12) |
EUROPEAN PATENT APPLICATION |
(88) |
Date of publication A3: |
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12.09.1984 Bulletin 1984/37 |
(43) |
Date of publication A2: |
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04.01.1984 Bulletin 1984/01 |
(22) |
Date of filing: 15.06.1983 |
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(84) |
Designated Contracting States: |
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AT BE CH DE FR GB IT LI LU NL SE |
(30) |
Priority: |
17.06.1982 US 389305
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(71) |
Applicant: USS ENGINEERS AND CONSULTANTS, INC. |
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() |
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(72) |
Inventors: |
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- Leonard, Ralph William
()
- Swan, Joseph Donald
()
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(54) |
Method of producing corrosion-resistant coatings on ferrous-base articles |
(57) Hot-dip aluminum-zinc coatings having an aluminum content in excess of about 25%
aluminum exhibit a tendency for corrosion flaking, that is, selective corrosion along
the interface between the aluminum-zinc overlay and the underlying intermetallic layer.
The tendency to such corrosion flaking increases with the aluminum content of the
coating. Methods for minimizing this tendency by accelerated cooling of the molten
coating as it emerges from the coating bath are ineffective for coatings containing
greater than 72% aluminum. It has been found that the addition of 0.04 to 0.32% magnesium
in hot-dip aluminum-zinc coating baths will substantially enhance the resistance of
the coating to corrosion flaking.