[0001] The present invention refers to a device for torsion-proof connection of a number
of elements in direct or indirect rolling contact with each other, which together
make a robot arm or the like, where the elements are held together and can be moved
by force transmitting actuators, for example cords.
BACKGROUND OF THE INVENTION
[0002] In the Swedish patents 7902366-9 and 8001998-7 a robot arm is described which is
especially characterized by having a great flexibility in different planes, whereby
its ability to get around barriers is great. It can thus be inserted in curved or
angled spaces, which previously was almost impossible. The great flexibility of the
robot arm is achieved because the arm consists of a large number of disc-like elements
which have a rolling contact with each other.
[0003] An absolute requirement for robot arms of this type is that in addition to a relatively
large weight bearing capability at the free end of the arm it be possible to transmit
torques and maintain large torsional moments. The relatively poor torsional resistance
of cord manouvered robot arms, which is caused by the rounded form of the individual
elements, has indeed been improved through providing the rolling surfaces of the elements
with teeth or the like, which engage each other, but in many cases another torsion
locking of the elements is desirable.
THE PURPOSE OF THE INVENTION AND ITS MAIN CHARACTERISTICS
[0004] The object of the present invention is to provide a device with which the individual
elements of a robot arm can be torsionally locked so that they can bear significant
torsional forces without detoriating the rolling characteristics of the elements.
This object has been achieved by connecting at least the first and the last elements
in an element pair or group of elements together through a torsion member which is
flexible and/or jointed in the rolling direction of the elements and which has a great
stiffness across the rolling direction.
DESCRIPTION OF THE DRAWINGS
[0005]
Fig. 1 shows a side view of two cooperating elements provided with torsion members
according to the invention.
Fig. 2 shows the member according to fig. 1 in perspective.
Fig. 3 shows also in perspective a modified embodiment of the member shown in fig.
2.
Fig. 4 shows a variation of the torsion lock shown in fig. 1 and 2 in perspective.
Fig. 5 shows in perspactive an embodiment of an element pair where the torque and
force bearing members are placed outside the elements.
Fig. 6 shows a side view of a number of elements which have their rolling surfaces
oriented in the same direction.
Fig. 7 shows in perspective an additional embodiment where the torsion member is arranged
across the rolling direction of the element.
Fig. 8 shows in perspective a cross-like embodiment of the torsion member.
Fig. 9 shows in perspective and partly in exploded view a modified embodiment of the
variant shown in fig. 5.
Fig. 10 shows an exploded view of an embodiment of the cross-like torsion member.
Fig. 11 shows in perspective an additional embodiment of the torsion member according
to the invention.
Fig. 12 shows a side view partly in section of a modification of the embodiment shown
in fig. 8
Fig. 13 shows a side view of an embodiment with pivotally connected torsion members.
Fig. 14 shows in a perspective an additional embodiment of two elements provided with
torsion members according to the invention.
Fig. 15 shows in perspective and in section torsion members in the form of a bellows
containing a group of elements.
Fig. 16 shows in perspective the lower part of a robot arm with torsion members according
to fig. 8.
DESCRIPTION OF EMBODIMENTS
[0006] Fig. 1 and 2 show an embodiment consisting of two identical elements 11 and 12 shaped
with single-curved surfaces 13 toward each other, which are in rolling contact with
each other and are connected with each other via a torsion member 14. This can consist
of for example a steel wire, appropriately of spring steel, which is fastened at one
end to the side edge of one element 11, while the other end is connected to the corresponding
side edge of the other element 12 located directly opposite. The connection of the
torsion member 14 with the elements can be achieved in a number of different ways,
by welding, riveting, screw fastening or through grooves in the elements in which
the ends of the members are fixed.
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[0007] The cooperating elements 11 and 12 cooperating in the above described way and the
rolling surfaces 13 of which are turned toward each other, are called an element pair
in the following.
[0008] As is clear from fig. 3 the two elements need not be shaped with single- or double
curved rolling surfaces, but included in the scope of the invention is the possibility
of shaping an element 15 for example as a plane or even slightly convex or concave
curve with significantly larger radius of curvature than the radius of curvature of
the other cooperating element. In fig. 3 the torsion member 14 is thus attached to
the side edge of the element 11 by one end, while the other end is fastened to the
plane element 15.
[0009] The elements 11, 12 and 15, on the plane side from the rolling surface 13, are provided
with projecting portions 16, which contain holes for receiving the cords (fig. 16)
which are acted on by actuators 9 and which connect the first (outer) and last elements
in a group of elements.
[0010] The element pairs can naturally be arranged in other relative rotational positions
than the 90° mentioned. The element pairs can for example be rotated only a few degrees
relative to each other, so that they are placed in a screw line formation.
[0011] The torsion member 14 can extend over the whole width of the element, but it can
also advantageously be divided into several narrower bands which are alternately connected
with respective elements, as is shown in fig. 4.
[0012] Fig. 5 shows an embodiment where the torsion members are place outside the elements
11 and 12. Each element pair ancludes two torsion plates 14 a and 14 b, which each
include a central middle field 18 and on the sides of that slightly angled side fields
19. At the outer end the torsion plate is provided with a narrow strip 21 which is
mainly parallel to the middle field 18. The two torsion plates 14 a and 14 b are connected
at the outer edges for example by spot welding and in that way make a torsion member
14. Because the middle field 18 has mainly the same size and shape as the plane "back"
surface of the elements 11 and 12 these will be locked against rotation relative to
the torsion member.
[0013] For certain applications it can be appropriate to arrange a group of elements with
their rolling planes placed in the same direction as is shown in fig. 6, and in such
arrangements it is possible to arrange the torsion member 14 as a continuous length
which extends from the first element 11 to the last element 12 in the element group.
[0014] The parts 19 of the torsion members outside the elements need not necessarily be
arranged in the rolling direction of the elements as is shown in fig. 5 but can also
be arranged perpendicular to the said rolling direction, according to what is shown
in fig. 7. It is also possible to arrange the torsion members in both these directions,
that is a combination of what is shown in fig. 5 and 7.
[0015] In fig. 8 is shown an embodiment, where each individual torsion member 14 is cross-shaped
and made of an appropriate spring steel material. The cross-shaped member has a central
middle part 18, for receiving elements 11 and 12 respectively on each flat sides opposite
each other. The elements do not belong to the same element pair but belong to respective
pairs. The parts 19 placed outside the elements, that is one arm pair of the cross,
are both curved at an angle towards the central part 18, while the other parts 20
are curved in the opposite direction relative to the arms 19. The end parts 19, 20
of the arms are intended to be connected to the arms of the neighboring torsion member.
T<ie connection between the arms can be permanent, for example by welds, but other
means of connection are possible, for instance screw fastenings.
[0016] As can be seen in fig. 8 the rolling direction of every second element pair is rotated
90° relative to each other, so that the arms 19 and 20 respectively are placed in
the direction of the extension of the rolling direction. In order to obtain an even
stiffer construction a plane plate 22 can be placed between each element pair 11,
12, preferably of spring steel, which at both its ends is fastened to the ends of
the arms 19 and 20 respectively, as is shown in fig. 9. Possibly the parts 19 and
20 can be shaped with stiffeners inserted in the plates, which is indicated on two
fields.
[0017] Fig. 10 shows an embodiment where the same great stiffness is obtained as in fig.
9 but without affecting the flexibility of the arms. This is obtained by replacing
the plate 22 in fig. 9 with a plate-shaped frame 23, which at a distance surrounds
the element pair 11, 12. In the same way as the plate 22 the frame is fixed to the
arms 19 and 20 respectively of two nearby torsion members 14.
[0018] A further variant of the torsion members is shown in fig. 11, where the members have
a partially bellows-like form. Each member 14 contains a plane, for example eight-sided
plate 24, which in the same way as the cross-shaped part according to fig. 8-10 is
placed between two elements belonging each to its element pair. In the extension of
the colli g surface between two neighboring plates 24 are placed connecting pieces
25 with V-shaped cross sections, which are fastened by their shank ends 27 to the
edge parts 26 of the plates 24.
[0019] In fig. 12 is shown a modified embodiment of the device according to fig. 11, where
the fixed connections at the edge parts 27 and the shank ends 26 have been replaced
by joint connections 28, 29, for example in the form of piano hinges.
[0020] instead of connecting the plates 24 witt. connection pieces 25 they can be attached
to the elements 11 and 12 in a flexible bearing, which is shown in the embodiment
according to fig. 13. At the oppositely placed side edges of the elements 11, 12 are
flexibly attached torsion members 14, which consist of two hinge flanges 30 and 31.
[0021] An additional embodiment is shown in fig. 14. On the end sides 32 and 33 of the elements
11 and 12, across the rolling direction of the elements at the beginning and final
ends of the rolling surface, pins 34 are fixed, which act as bearing axles for the
torsion members 14, which in this embodiment consist of steel bands 35, which are
loop shaped at the ends for fitting the pins 34.
[0022] In fig. 15 is finally shown an embodiment where a group of elements has a continuous
torsion member 14 in the form of a cross-sectionally preferably circular bellows,
where the folded bellows sides 38 are made of a stiff material. In this embodiment
only the first and last elements of the group are connected with the end pieces 36
and 37 of the bellows, whereby the ends 39 of the wires 10 are attached to the end
piece 36.
[0023] The invention is not limited to the embodiments shown and described, but a number
of variations are possible within the scope of the claims. Thus the elements 11, 12
can be arranged in groups so that their rolling surface is turned in the same direction,
said embodiment can be appropriate if the robot arm is to perform a motion only in
that direction. In the description and in the drawings only single-curved elements
have been shown, but the torsion members according to the invention can of course
also be used with elements with double curved rolling surfaces.
1. A device for torsion-proof connection of a number of elements (11, 12) in direct
or indirect rolling contact with each other, which together make a robot arm or the
like, whereby the elements are held together by and through actuators which can be
actuated by for example cords, characterized i n,
connection of at least the first and last elements (11, 12) in an element pair or
in a group of elements with each other through a torsion member (14) which is flexible
and/or jointed in the rolling direction (x-axis according to fig. 2) of the elements
(11, 12), and which has a great stiffness across the rolling direction.
2. A device according to claim 1,
characterized i n,
connection of the elements (11, 12; 15) pairwise to each other with their rolling
surfaces (13) turned toward each other through at least one in a first direction flexible
and/or jointed, and in another direction transverse to the first direction stiff,
appropriately plate-shaped torsion member (14).
3. A device according to claim 2,
characterized i n,
that each torsion member (14) comprises of at least one band, preferably a steel band,
the two ends of which are fastened to at least the first and last elements (11, 12
and 15 respectively) in an element pair or in a group of elements at or near the beginning
or terminal end of the respective rolling surface.
4. A device according to claim 3,
characterized i n,
the torsion member (14) comprising several bands (14 a, 14 b, 14 c) which are alternately
connected to the respective elements (11, 12; 15).
5. A device according to claim 1 or 2,
characterized i n,
the torque and force bearing parts of the torsion member (14) being place outside
the elements (11, 12).
6. A device according to claim 5,
characterized i n,
the torsion member (14) consisting of at least one bellows, the folded bellows walls
(38) of which being made of a stiff material.
7. A device according to claims 2 and 5,
characterized i n,
the corsion member (14) consisting of plates (18, 19) extending from each elements
(11, 12) in an element pair which are fixed (21) or jointed (28, 29) to each other
outside the elements (11, 12).
8. A device according to claim 5,
characterized i n,
the members (14) being cross-like and formed with a central part (18) arranged between
two elements (12, 11) belonging each to its element pair, and the two arm pairs (19,
20) of the cross-like mamber being bent in opposite directions relative to each other,
and each arm pair being connected to the arms of a respective corresponding adjacent
member.
9. A device according to claim 8,
characterized i n,
that between the elements (11, 12) in each element pair a substantially plane plate
(22) is arranged, which is connected by its ends with the arms (19, 20) of the cross-like
member.
10. A device according to claim 8,
characterized i n,
a plate-shaped frame (23) being attached between the cross arms (19, 20) of the members
(14) connectible to each other an located opposite each other, said frame extending
about an element pair (11, 12).
11. A device according to claim 5,
characterized i n,
each member (14) consisting of a substantially plane plate (24) placed between two
elements (12, 11) belonging each to its element pair (11, 12) and the plates (24)
being equipped in the extension of the rolling surface with V- or bellows-shaped connecting
pieces (25).
12. A device according to claim 5, .
characterized i n,
pins (34) or the like being placed at the end sides (32, 33) of the elements (11,
12) substantially across the rolling direction (x) of the elements near the beginning
or terminal ends of the rolling surface (13), at which pins torsion members (14) are
arranged, which preferably cross-wise connect the elements in each element pair.