BACKGROUND OF THE INVENTION
FILED OF THE INVENTION
[0001] The present invention relates to a refrigerator for being mounted on automotive vehicles
and, more particularly, to a refrigerator with a cold box for storage of substances
to be cooled and a cooling unit having a cooling system, in which the cold box and
the cooling unit may readily be separated from each other.
BRIEF DESCRIPTION OF THE DRAWINGS
[0002] In the drawings:
Fig. 1 is a side elevational view of a prior art refrigerator for being mounted on
automotive vehicles;
Fig. 2 is a perspective view of a cooling unit of the refrigerator shown in Fig. 1;
Fig. 3 is a plan view of the cold storage box of the refrigerator, showing a state
in which the cover of the cold storage box is opened;
Figs 4 through 8 are various views showing one embodiment of the invention;
Fig. 4 is a perspective view of a refrigerator for mounting on automotive vehicles,
Fig. 5 is a perspective view showing a state in which the cooling unit is separated
from the refrigerator;
Fig. 6 is a cross-sectional view taken along the line VI-VI of Fig. 5;
Fig. 7 is a cross-sectional view taken along the line VII-VII of Fig. 4; and
Fig. 8 is a circuit diagram for the refrigerator.
DESCRIPTION OF THE PRIOR ART
[0003] An automotive refrigerator of the prior art will now be described with reference
to Figs. 1 through 3. Fig. 1 shows an entire structure thereof. A cooling unit 51
comprises a condenser 55, a compressor (not shown) and a cooler 54. A cold storage
box 52 comprises a box body 56 and an opening/closing cover 57. The cooling unit 51
and the cold storage box 52 are coupled to each other by clamp means 53. By releasing
the clamp means, the two units 51 and 52 are separated from each other. The cooling
unit 51 separated from the cold storage box 52 is, as shown in Fig. 2, composed of
a unit body having the compressor, a radiator and the like and a direct cooling type
cooler 54 which is independently formed and is to be located in the cold storage box
52 upon the coupling. The cooler 54 is large in size in the form of an L-shape in
cross section, which is substantially the same as the cold storage box 52 in width
and height. For use as a refrigerator, the cooling unit 51 is coupled and fixed to
the cold storage box 52 so that the cooler 54 is located in a predetermined position
in the cold storage box 52, and the cooling unit 51 is operated by a D.C. power (for
example, 12V) of the automotive vehicle. With such a construction, in case that the
cooler 54 is mounted in the cold storage box 52, the cooling unit 51 which is very
heavy as a whole must be lifted after opening the cover 57 of the cold storage box
52 and be inserted into the cold storage box 52 from the upper side. Also in separating
the cooling unit from the cold storage box, the opposite operations are required.
It is therefore very inconvenient in a restrictive space such as the passenger room
of a vehicle and the like. Also, since the cooling of the cold storage box 52 is carried
out by a direct cooling with the cooler 54, the interior of the cold storage box 52
is cooled by a natural convection. Therefore, the cooling speed is low and a temperature
difference of the storage substance between a part adjacent to the cooler 54 and a
part far from the cooler is large; that is, a temperature is varied according to the
location of each part of the storage substance. A long period operation is required
for making the temperature difference small. Also, it is impossible to cool the cold
storage box for a short period of time, particularly for leisure use. Such serious
disadvantages are inherent to the refrigerator of the prior art. Furthermore, since
the cooler 54 of the cooling unit 51 separated from the cold storage box is exposed
to the outside, there is a fear that drops of dew would be leaked or the connecting
portion of the cooler 54 would be accidentally damaged. Since the refrigerator is
operated only by the D.C. power, in the case that the substances to be cooled are
cooled in advance at home, it is disadvantageous that another D.C. power source unit
must be used.
SUMMARY OF THE INVENTION
[0004] A primary object of the invention is to provide a refrigerator in which a cold storage
box may be simply separated from a cooling unit in the lateral direction thereof,
the cooling speed is increased and a difference in temperature according to a position
of the substance to be cooled is made small without fears that drops of dew would
be occur out of a cooler of the cooling unit and that the coupling portion would be
damaged after the cooling unit is separated from the cold storage box, and in which
either D.C. source or A.C. source may readily be used.
[0005] This and other objects of the invention are achieved by providing a refrigerator
comprising a cold storage box 2 in which a substance to be cooled is encased, a cooling
unit 1 having a refrigerating cycle, and a clamp means 3 for detachably coupling the
cold storage box and the cooling unit to each other, the refrigerator being characterized
by the cooling unit 1 incorporating a cooler 24, a radiator 30 and a compressor 22,
the cooling unit 1 further comprising an insulating case 23 encasing therein the cooler
24 and a fan 25a, communication holes 33 and 34 being provided in a side surface of
the cold storage box 2 so as to communicate with a cold air outlet 26 of the insulating
case 23 and a cold air inlet 27 thereof, and a cooling system 6 connected to a battery
through an inverter 8 for changing D.C. voltage to A.C. voltage and connector terminals
38.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0006] One embodiment of the invention will now be described with reference to Figs. 4 through
8. A cooling unit 1 comprises means for constituting a refrigerating cycle, air feeding
means, controlling means and the like. A cold storage box 2 in which a substance to
be cooled is encased is composed of a box body 2a and an opening/closing cover 2b.
The cooling unit 1 and the cold storage box 2 are coupled to each other by clamp means
3, and by releasing the clamp means 3, they are separated as shown in Fig. 5. The
cooling unit 1 is constructed as follows. An A.C. compressor 22 is mounted on a base
21. A cooler 24 and a fan 25a are surrounded by an insulating case 23 made of insulating
material such as foamed stylene resin and urethane resin. The insulating case 23 is
mounted on the base 21 with an A.C. motor 25b for feeding air outside the insulating
case. An air feeding means 25 is composed of the fan 25a and the motor 25b. An inverter
8 for boosting a D.C. low voltage (for example 12V) to a commertially available power
A.C. voltage (for example, 100V) is separated into a signal portion 8a for converting
a direct current to an alternating current and an output portion 8b for boosting the
voltage and is mounted on an inverted L-shaped mounting plate 8c. The output portion
8b is located on a corner stepped portion 23a of the insulating case 23. A radiator
30 is arranged on the base 21 substantially in the form of a U-shape as viewed from
the upper side so as to surround the compressor 22, the insulating case 23 and the
invertor 8. A back plate 29 is formed in a U-shape and arranged so as to be connected
to free edge portions of the radiator 30. In the insulating case 23, there are formed
a cold air outlet 26 and a cold air inlet 27 for forcibly feeding cold air, heat-exchanged
in the cooler 24, into the cold storage box 2 by means of the air feeding means 25.
The outlet 26 and the inlet 27 are extending from the back plate 29. Annular insulators
29a are attached to the outer periphery of the back plate 29 around the outlet 26
and the inlet 27. On an upper portion of the cooling unit 1, there is provided an
upper plate 32 having a grip 31 in the middle portion on the upper surface and couplings
32a and 32b on a front flanged portion and a rear flanged portion. In the cold storage
box 2, there are formed communication holes 33 and 34 located in confronting relation
with the cold air outlet and inlet 26 and 27 of the cooling unit 1 and communicating
therewith upon the coupling. When the cooling unit 1 is coupled to the cold storage
box 2, cylindrical portions of the cold air outlet 26 and inlet 27 are engaged with
the communication holes 33 and 34 of the cold storage box 2 and the adjacent portions
to the engagements are sealed by compression of the annular insulators 29a attached
to the back plate 29. Insulating caps 35 and 36 are mounted on the communication passages
33 and 34 for preventing leakage of cooling air from the cold storage box 2 in the
case that the cold storage box 2 cooled by the cooling unit 1 is used independently
of the cooling unit 1. In Fig. 5, one insulating cap 35 is mountd on the hole 33.
Upon cooling in a normal operation, the insulating caps 35 and 36 are to be received
in receiving portions 35a and 36a. Reference numeral 37 denotes a shoulder belt.
[0007] Fig. 8 shows a power supply circuit for the automotive refrigerator. The inverter
circuit 5 functions to convert into an A.C. commertial voltage (e.g., 100V) a supply
voltage inputted to terminals a and b from a D.C. power (e.g., 24V) of a truck, a
bus, a cruiser and the like or a D.C. power (e.g., 12V) of a passenger car while boosting
the latter voltage. The invertor circuit is adapted to be connected to the refrigerating
system 6 through conector terminals 38. On the other hand, power terminals c and d
of commertially available A.C. voltage (e.g., 100V) are connected to the refrigerating
system 6 through the conector terminals 38.
[0008] With such a construction, the cold air is fed through the cold air outlet 26 into
the cold storage box 2 by the fan 25a of the air feeding means 25 to thereby cool
the substance. The cold air used for cooling the substance is returned from the cold
air inlet 27 back to the cooler 24 and is cooled again. Thus, since the cooling unit
1 serves to forcibly recirculate the cold air obtained through the refrigerating cycle,
the cooling speed of the substance in the cold storage box 2 is high in comparison
with a conventional convection type refrigerator and a temperature difference according
to the position of the substance may be made small. Furthermore, since only the fan
25a of the air feed means 25 is encased in the insulating case 23 surrounding the
cooler 24 and the motor 25b for air feeding is disposed outside of the insulating
case 23, the invasion of heat from the outside is small to enhance the efficiency.
Also, in the coupling between the cooling unit 1 and the cold storage box 2, since
the cylindrical portions of the cold air outlet 26 and inlet 27 of the cooling unit
1 are engaged with the communication holes 33 and 34 of the cold storage box 2 in
the lateral direction and then, the coupling therebetween is locked by the clamp means
3, the manual operation therefor may be extremely simplified. In this case, the coupling
portions between the cooling unit 1 and the cold storage box 2 are sealed by the insulators
29a, the leakage of cold air therefrom is very small. Moreover, when after cooling
the substance, the clamp means 3 is released and the cooling unit 1 is separated from
the cooling unit 2, the cooler 24 is not exposed outside. The leakage of dew may be
prevented and the damage of the cooler 24 may be also prevented. In case that the
cold storage box 2 separated from the cooling unit 1 is carried, by mounting the insulating
caps 35 and 36 on the communication holes 33 and 34 of the cold storage box 2, the
leakage of cold air may be prevented. Also in this case, the ability to keep cold
the cold storage box 2 is improved. On the other hand, since the electric energy is
supplied from the terminals a and b for the D.C. power of the automotive vehicle or
the like and it is converted into the commertially available A.C. voltage through
the inverter circuit 5 and supplied to the refrigerating system 6 for the commertial
voltage, or otherwise the electric energy may readily be supplied from the power terminals
c and d for the domestic A.C. voltage by simply changing over the connector terminals
38, the refrigerator is very convenient for both D.C. and A.C. operations. In addition,
the A.C. commertial voltage may be supplied to the refrigerating system 6. Therefore,
it is unnecessary to employ and manufacture specifically designed compressor and air
feeding motor for the refrigerating system instruments for general use may be used
in the refrigerating system.
[0009] As described above, according to the present invention, since without lifting the
cooling unit, the cold storage box may be separated simply in the lateral direction
apart from the cooling unit, it is very easy to handle the refrigerator. Also, since
the cold air is forcibly recirculated in the cold storage box, the cooling speed is
extremely increased so that the temperature difference according to the positions
of the substance to be cooled may be reduced. Furthermore, since the cooler is not
exposed outside, there is no fear that the dew would be leaked to the outside and
the coupling portions would be damaged. Furthermore, since the refrigerator may readily
be operated by either D.C. source or A.C. source, generally designed A.C. power instruments
may be used in the cooling system.
1. A refrigerator comprising a cold storage box (2) in which a substance to be cooled
is encased, a cooling unit (1) having a refrigerating cycle, and a clamp (3) means
for detachably coupling said cold storage box and said cooling unit to each other:
carac- terized by said cooling unit (1) incorporating a cooler (24), a radiator (30)
and a compressor (22); said cooling unit (1) further comprising an insulating case
(23) encasing therein said cooler (24) and a cold air feeding fan (25a); communication
holes (33) and (34) being provided in a side surface of said cold storage box (2)
so as to communicate with a cold air outlet (26) and a cold air inlet (27) of said
insulating case (23); and a cooling system (6) connected to a power source through
an inverter (8) for converting a D.C. voltage to an A.C. voltage and connector terminals
(38).
2. A refrigerator as claimed in claim 1, said cooling unit 1 further including a motor
(25b) for said cold air feeding fan (25a), said motor being disposed outside of said
insulating case (23).
3. A refrigerator as claimed in claim 1, wherein said cold air outlet (26) and said
cold air inlet (27) of said cooling unit (1) are engaged with said communication holes
(33) and (34) of said cold storage box (2), and insulators (29a) are interposed at
the coupling portions between said cooling unit (1) and said cold storage box (2).
4. A refrigerator as claimed in claim 1, wherein said inverter (8) is composed of
separate components of a signal portion (8a) for converting a direct current to an
alternating current and an outlet portion (8b) for boosting a voltage.