[0001] This invention is concerned with printing plates and, more particularly with flexible
printing plates and means for securing such plates to printing cylinders.
[0002] In relief plate or letterpress printing a printing plate is produced by a photographic
process. A backing sheet of flexible material of substantially larger area than the
image to be reproduced thereon is given a sensitised coating which is then exposed
to the image. The exposed sheet undergoes various treatment stages, e.g. developing,
washing, etching. A central area of the sheet is now occupied by the image which is
comprised of the residual coating and thus stands proud of the backing sheet. The
finished sheet has to be trimmed to form the printing plate. Improved apparatus for
cutting printing plates is described in our European Patent Application No. 82 300732.3.
[0003] Conventionally, such printing plates are made of thin aluminium or mild steel sheets
and attached either directly to a shim of a printing cylinder or to a saddle which
is itself attached to the cylinder. Normally two plates are attached around the circumference
of a cylinder and the securement mechanism therefor comprises a simple retaining means
at the leading edge of the plate, as considered in the direction of rotation of the
cylinder, and a tensioning means at the trailing edge of the plate. More recently,
printing plates have been developed which are made of thick paper or plastics material.
[0004] Improved apparatus for securing a flexible (particularly a paper or plastics) printing
plate to a printing cylinder is described in our European Patent Application Nos.
82 300253.0 and 82 300254.8 both of which are mainly concerned with tensioning and
locking means engaging the trailing end of the printing plate as considered in the
direction of rotation of the printing cylinder in use. Holding means for the leading
end of the printing plate are also described but are of more conventional design comprising
a simple clamp arrangement in which the corresponding edge of the saddle is undercut
to provide an acute angle between the curved peripheral surface of the saddle and
the end face thereof. Attached to the saddle along the end face is a metal or plastics
clamping strip which is formed so as to define a clip with this face. In this way,
the leading edge of the printing plate can be retained by being pushed firmly between
the clamping strip and the saddle end face so that the strip clamps the plate to the
saddle.
[0005] In order to facilitate such attachment of the leading edge of the printing plate,
it is normal practice to fold said edge by a preliminary folding operation. In use,
the fold line of the plate extends along the edge of the saddle with the leading edge
of the plate clamped against the undercut saddle face by the clamping strip and the
image-bearing central portion of the plate held tightly against the curved surface
of the saddle.
[0006] We have now discovered that certain printing plates, particularly those made of fibrous
material such as paper, have a tendency to "mark-up" at the leading edge, i.e. to
pick up ink from the inking cylinder in this region in spite of the absence of a prominent
image. Detailed investigation of the phenomenon has revealed two reasons for its occurrence.
Firstly, the folding operation tends to rupture the outer surface of the plate at
the fold line so producing projecting fibres which may be inked in prolonged use.
Secondly, the folding operation results in an unpredictable and irregularly projecting
accumulation of fibrous material at the inside of the fold line. This surplus material
acts as packing preventing the fold line from lying closely against the leading edge
of the saddle.
[0007] It will be appreciated that the leading ends of printing plates may be secured to
shims in analogous manner with similar problems.
[0008] It is an object of the present invention to obviate or mitigate the aforesaid difficulties.
[0009] According to the present invention, there is provided attachment means for holding
a creased printing plate, comprising a shim or saddle member having an undercut leading
end face adapted to clamp the leading end of the printing plate, a curved peripheral
surface for supporting the central region of the plate and at the junction of said
end face and said peripheral surface a recess for securing a projecting crease rib
of said creased plate.
[0010] The invention will now be further described by way of example only, with reference
to the accompanying drawings, in which:-
Figs. 1 to 3 are diagrams showing different stages in the printing plate fitting and
locking operation; and
Fig. 4 is a diagram to an enlarged scale of the folded region of the printing plate
and the underlying part of the saddle.
[0011] The drawings show a printing cylinder 1, which is rotatable, in use, in the direction
shown by arrow 2 and which is provided with a pair of saddles 3 to each of which a
respective printing plate 4 can be attached by a locking mechanism according to the
invention described in our European Applications Nos. 82 300253.0 and 82 300254.8.
[0012] The locking mechanism comprises holding means 5 which is located along the leading
edge 6 of the saddle 3 with respect to the direction of rotation of the cylinder 1.
The holding means 5 comprises a simple clamp arrangement in which the edge 6 of the
saddle 3 is undercut to provide an acute angle 7. Attached to the saddle 3 along the
edge 6 is a metal or plastics strip 8 which is formed so as to define a clip with
the edge 6. In this way, the leading edge 9 of the printing plate 4 can be retained
by being pushed firmly between the strip 8 and the edge 6 so that the strip 8 clamps
the plate 4 to the edge 6 and the plate 4 folds over the angle 7 against the surface
10 of the saddle 3.
[0013] At the trailing edge 11 of the saddle 3, the locking mechanism comprises a locking
arrangement 12 to hold and tension the trailing edge 13 of the printing plate 4 opposing
the leading edge 9 thereof against the surface 10 of the saddle. Further details of
the construction of the locking arrangement 12 are contained in the aforesaid European
Patent Applications.
[0014] Fig. 1 shows the locking arrangement 12 in the release position ready for receiving
the trailing edge 13 of a printing plate 4. The holding means 5 is about to receive
the leading edge 9 of what may be assumed for the purposes of illustration to be the
same printing plate 4. The printing plate 4 is fitted to the saddle 3 by inserting
the leading edge 9 in the direction of the arrow in Fig. 1 into the nip defined by
the edge 6 of the saddle 3 and the clamping strip 8. The trailing edge 13 of the plate
4 is then inserted. Fig. 2 shows both leading and trailing edges 9,13 of the printing
plate 4 fully inserted, and finger pressure being used to push the locking arrangement
12 towards the locking position shown in Fig. 3.
[0015] The leading edge 9 of the printing plate 4 is shown pre-folded in Fig. 1. In contrast
to prior folding methods which involved a simple bending operation the present invention
uses a creasing technique which may, however, be entirely conventional save in its
application to the folding of a printing plate. In one example, the creasing operation
is of the kind frequently used in the carton-making industry whereby a creasing rule
engages a cooperating groove so as to trap and deform the material to be creased.
The resultant crease has a well-defined rib at one side and an indentation at the
opposite side. A creasing operation combined with a cutting operation for flexible
printing plates is described in our co-pending European Application No. 82 300732.3.
[0016] As shown in Fig. 4, the creasing operation produces on the inside of the fold a crease
rib or projection 14 of predictable, regular profile. Accordingly, it is possible
to provide at the angle 7 of the saddle leading edge h a recess 15 in which the crease
rib 14 is accommodated. By suitably dimensioning the recess 15 with respect to the
crease rib 14 it is possible to ensure that the leading end region 4a of the printing
plate 4 in advance of the image portion 4b thereof lies flat on the saddle 3 and has
no tendency to project or ride up to cause unacceptable marking-up.
[0017] In one example, the printing plate is creased with a 2-Point creasing rib (0.71 mm)
and we have found that the crease rib so produced can be readily accommodated in a
recess of rectangular profile (as illustrated in Fig. 4) having sides of length 1
mm.
[0018] It will be appreciated that different sizes of crease rib produced by different creasing
rules will require appropriately dimensioned recesses. Furthermore, the recess need
not necessarily have the shape shown in Fig. 4. It could, for example, have two sides
of unequal length, more than two sides (i.e. polygonal in profile), or a curved profile.
1. Attachment means for holding a creased printing plate, comprising a shim or saddle
member having an undercut leading end face adapted to clamp the leading end of the
printing plate, a curved peripheral surface for supporting the central region of the
plate and at the junction of said end face and said peripheral surface a recess for
securing a projecting crease rib of said creased plate.
2. Attachment means as claimed in claim 1, wherein said recess has two mutually perpendicular
adjoining surfaces respectively meeting said peripheral surface and said end face
of said member.
3. Attachment means as claimed in claim 2, wherein said adjoining surfaces are of
equal width.
4. Attachment means for holding a creased printing plate, substantially as herein
described with reference to and as illustrated in the accompanying drawings.