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(11) |
EP 0 102 156 B1 |
| (12) |
EUROPEAN PATENT SPECIFICATION |
| (45) |
Mention of the grant of the patent: |
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06.04.1988 Bulletin 1988/14 |
| (22) |
Date of filing: 06.07.1983 |
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International Patent Classification (IPC)4: H01R 4/24 |
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Insulation displacement terminal for an electrical connector and environmental sealing
means therefor
Anschlusselement mit Isolationsverschiebung für einen elektrischen Verbinder und Umgebungsabdichtungsmittel
dafür
Borne de raccordement à déplacement d'isolant pour un connecteur électrique et moyens
assurant son étanchéité par rapport au milieu environnant
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Designated Contracting States: |
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DE FR IT NL |
| (30) |
Priority: |
23.07.1982 GB 8221411 09.08.1982 GB 8222891
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Date of publication of application: |
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07.03.1984 Bulletin 1984/10 |
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Proprietor: MOLEX INCORPORATED |
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Lisle
Illinois 60532 (US) |
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| (72) |
Inventor: |
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- Dechelette, Helen
London, S.W. 5 (GB)
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| (74) |
Representative: Slight, Geoffrey Charles et al |
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Graham Watt & Co.
Riverhead Sevenoaks
Kent TN13 2BN Sevenoaks
Kent TN13 2BN (GB) |
| (56) |
References cited: :
EP-A- 0 000 624 US-A- 2 035 947
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GB-A- 1 109 914 US-A- 4 090 764
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] This invention relates generally to electrical connectors, and specifically, to connectors
having the capability of terminating electrical cable or wiring by the method of insulation
displacement.
[0002] Electrical connectors have become widely accepted as a preferred means for interconnecting
the circuitry components of electrically operated products and equipment. In such
applications, providing for the facile connection and disconnection of cable or wire
through the use of connectors permits convenience of assembly and maintenance as well
as versatility in design.
[0003] Connectors in current use are of diverse construction. However, a common arrangement
includes a dielectric housing fitted with a plurality of stamped and formed conductive
terminals to which insulated multi-conductor cable or wiring may be electrically connected.
Numerous terminal configurations are likewise available, suited to the specific requirements
of the application. A preferred terminal in many applications is one which has the
capability of establishing electrical contact with the conductors of the cable by
displacement of the insulative coating of the conductors, obviating the need to perform
the separate step of stripping the insulative coating.
[0004] A wide variety of insulation displacement terminals are known in the art. US―A―4,217,022,
for example, discloses an insulation displacement terminal which is representative
of the type of terminal currently in widespread use. Generally, these terminals provide
a narrow slot which receives an insulation covered wire, severs the insulation covering
of the wire in the process, and establishes, automatically, an electrical connection
between the terminal and the central core of the wire. This is contrasted with the
self-piercing type of terminals which usually have sections in the form of teeth that
pierce the insulation and enter the metallic core when the terminal is clinched or
secured to the wire.
[0005] Both the self-piercing and insulation displacement terminals, as previously known
in the art, suffer from a number of disadvantages. First, both techniques have limitations
in terms of the acceptable wire dimensions which may be used in connection with a
specific terminal. In addition, currently known terminals generally require a transverse
actuating force to be applied in order to establish the electrical connection. That
is, a force must be applied transversely to the length of the wire requiring the wire
to be accessible to the transversely applied force at the terminal. Where it is desired
that the terminals are prefitted into the connector housing prior to wire termination,
requirement of transverse terminal accessibility prevents the close spacing of a plurality
of connections. This condition is particularly limiting where multiple rows of circuit
connections are desired.
[0006] It is known that conventional wire terminating techniques frequently require two
or more operations including the steps of inserting the wire into the connector and
thereafter crimping or actuating the terminal in order to establish the connection.
These separate operations typically involve significant expenditures of assembly time
and tooling investment. When only one step is required, such as forcing a wire side-ways
into an insulation displacement terminal, the operation is usually awkward due to
the transverse flexibility of the wire. As a consequence, considerable care is required
to assure the proper termination of the wire or cable to the connector.
[0007] EP-A-0 000 624 discloses one attempt to meet this problem and proposes an insulation
displacement terminal including a body positionable about an insulation covered wire,
the body including an insulation displacing edge with means for severing said wire
covering in a direction generally transverse to the length of said wire in response
to an actuating force applied to said body generally parallel to the length of said
wire.
[0008] In a similar vein GB-A-1 109 914 discloses an insulation displacement terminal in
which opposite pairs of arms having insulation displacement edges at their free ends
are deflected inwardly transversely of the insulation cold wire to sever the wire
covering by camming action when an actuating force is applied to the terminal in the
direction of the wire.
[0009] A further limitation of the prior art resides in the difficulties associated with
sealing a conventional connector housing against environmentai degrading of the electrical
connections contained within it. This limitation is particularly present in the case
of conventional insulation displacement connectors which, as heretofore discussed,
require transverse accessibility to the wire in the region of the terminal during
the final wire termination process.
[0010] The present invention provides an insulation displacement terminal including a body
positionable about an insulation covered wire, said body including an insulation displacing
edge and a pair of weakened, generally opposed wall portions at least one of which
includes said insulation displacement edge, and means for causing said insulation
displacing edge to move into said insulation covering in a direction generally transverse
to the length of said wire in response to an actuating force applied to said body
generally parallel to the length of said wire, characterized in that said body comprises
a weakened section formed by said pair of generally opposed wall portions which extend
axially of said body, said weakened section being collapsible when said body is axially
compressed by said actuating force from an initial position, inwardly to a collapsed
position.
[0011] Specific embodiments of the present invention will now be described by way of example
and not by way of limitation with reference to the accompanying drawings in which:-
FIG. 1 is a perspective view of an insulation displacement terminal constructed in
accordance with the principles of the present invention;
FIG. 2 is an exploded perspective view, partially in section, of an exemplary environmentally
sealed connector assembly;
FIG. 3 is a partial side cross-sectional view of the connector of Fig. 2 illustrating
the operation of the terminal shown in Fig. 1;
FIG. 4 is a partial sectional view taken generally along the line 4-4 of Fig. 3;
FIG. 5 is a partial sectional view taken generally along the line 5-5 of Fig. 4;
FIG. 6 is a partial sectional view taken generally along the line 6-6 of Fig. 4;
FIGS. 7a, 7b and 7c illustrate a second embodiment of the present invention comprising
a modified terminal adapted for use with differing gauges of wire;
FIG. 8 is a perspective view of a third embodiment of the present invention illustrating
a terminal adapted for use with shielded cable; and
FIG. 9 is a cross-sectional view of a shielded cable connector employing the terminal
illustrated in Fig. 8.
[0012] With reference to the accompanying drawings and first to Fig. 1, the terminal 10
is of the box- type, formed from a folded sheet metal blank (not shown). The terminal
10 has a plain, rectangular, first housing end portion 11, an intermediate collapsible
portion 12, and a second housing end portion 13 which has a pair of cantilevered resilient
contact beams 14 struck from each of two opposed side walls thereof. The beams 14
define a female terminal adapted to mate with a male contact pin (not shown) introduced
therebetween.
[0013] The intermediate collapsible portion 12 comprises a pair of opposed wall portions
or contacting sections 15 each formed integrally with end portions 11 and 13 along
a line of reduced width 16 such that sections 15 may be bent inwardly into a shallow
V-shape. Each section 15 is formed with a pair of generally V-shaped reinforcing ribs
17 and a pair of edge notches 18 positioned intermediately between the ribs 17. The
notches 18 and ribs 17 of each section 15 combine to define an axis 19 about which
the section 15 may be bent. A polygonal aperture 20 is formed in each of the contacting
sections 15 with an assy- metrical shape with respect to the axis of bending 19. In
stamping of the terminal 10, the edges of the apertures 20 are suitably chamfered
to possess a relative knife-like sharpness to the insulative coating of a typical
electrical cable or wire.
[0014] Teeth 21 project from the edges of end portion 13 and serve to secure the terminal
in position in a connector housing. End portion 13 is also adapted with inwardly projecting
wire stops 22 (only one of which can be seen) so as to constitute a stop for the end
of a conductor wire inserted into end portion 11 of the terminal. Protrusions 23 are
pressed outwardly of the side walls of the end portion 13 for facilitating sliding
of the end portion 13 within the cavity of a connector housing, in a manner which
will be described in greater detail, hereinafter. Additionally, tab means 24 (only
one of which can be seen) extend from the side walls of housing end portion 13 into
the intermediate portion 12, each being configured with a pair of pivot points 25
for purposes which will likewise be discussed hereinafter.
[0015] Turning now to Fig. 2, there is shown an exemplary connector assembly, designated
generally by the reference numeral 30, suitable for utilization of the collapsible
terminal 10 of Fig. 1. The connector assembly 30 comprises a one- piece housing 31,
a sealing means or gasket 32 and a gasket retainer 33. Formed within the housing 31
are a plurality of cavities, designated generally by the reference numeral 34, corresponding
in number to the number of circuits which the connector is capable of terminating.
Each cavity 34 is suitably dimensioned to slidingly receive a terminal 10.
[0016] The housing 31 is further adapted with an upstanding rim 35 for properly locating
the gasket 32 and retainer 33. Integrally formed latching arms 36 serve to secure
the retainer 33 in compression with the gasket 32 when it is desired that the connector
housing 31 be environmentally sealed. Enclosing the cavities 34 at their upper ends,
as viewed in Fig. 2, is a housing wall 37 having apertures 38 aligned with the vertical
center-line of each cavity 34 for receiving the end of a wire 39 to be terminated.
Corresponding apertures 40 and 41 are likewise formed in the gasket 32 and retainer
33, respectively. The wire 39 is illustrated as a discrete single-conductor wire having
a conductive core 42 enveloped in a coating of insulation 43, although other types
of wire such as ribbon cable, for example, are adaptable for use with the instant
connector assembly 30 within the ordinary skill in the art.
[0017] Referring now to Figs. 3 and 4, the interior structure of the connector assembly
30 is shown, illustrating both an actuated and unactuated terminal 10a and 10b, respectively,
the actuated terminal 10a residing in the lower portion of each figure. For proper
support of the terminal 10 during actuation, it is preferrable that each cavity 34
have a nominal depth approximately equal to the length of an unactuated terminal 10b.
Accordingly, in the embodiment of Figs. 3 and 4 the terminal 10b is shown in abutment
witfi the upper wall 37 of the housing 31 and with its lower end approximately co-planar
with the lower surface of the housing 31. Recesses 44 are provided in the walls of
each cavity 34 defining a continuous ledge 45 around the cavity 34 at a depth approximately
equal to the desired distance of travel of terminal end portion 13 upon actuation
of the terminal 10.
[0018] As best shown in Fig. 3, the upper housing wall 37 is adapted with a plurality of
integrally formed re-entrant strain relief tabs, designated generally by the reference
numeral 46, extending inwardly into the cavities 34 in opposed pairs. Each tab 46
has a shoulder portion 47 suitable for gripping of the wire 39 upon its termination
to the connector 30.
[0019] In order to seal the connector 30 after assembly, the upper housing wall 37 is formed
with integral ridges 48 extending upwardly around the periphery of each housing aperture
38. Likewise, the gasket retainer 33 is adapted with downwardly extending ridges 49
circumscribing the apertures 41 of the retainer 33. Additionally, the gasket 32 is
formed with resiliently deformable collars 50 extending inwardly of the connector
housing 31 at each gasket aperture 40 suitably dimensioned to grip the terminated
wire 39 in sealing relationship.
[0020] With further reference to Figs. 3 and 4, one method of utilizing the terminal 10
entails bracing the connector housing 31 against a fixed surface (not shown). A wire
39 is moved axially through an appropriate aperture 41 of the gasket retainer 33,
then through a corresponding gasket aperture 40 and finally through an aligned housing
aperture 38 whereupon it enters the terminal 10 and is urged into abutment with the
stops 22 struck from end portion 13 of the terminal 10. Terminal end portion 13 is
moved axially inwardly of the housing cavity 34 by application of an axial force imposed
upon the terminal 10 by a suitable insertion tool (not shown). The insertion tool
is dimensioned so as to be sliding received within the recess 44 of the cavity 34.
[0021] Continued insertion of end portion 13 compresses the intermediate portion 12 of the
terminal 10 causing the contacting sections 15 to collapse inwardly into the wire
39. The collapsing action of each section 15 is accomplished by the controlled yielding
of the terminal material along the axis 19 defined by the notches 18. As collapsing
continues, the chamfered edges of apertures 20 come into contact with the insulative
coating 42 of the wire 39. At first no cutting occurs in the coating due to the alignment
of the aperture 20 over the wire 39 and the resulting cradling of the wire 39 by the
aperture 20. However, continued compression of the terminal 10 causes the edges of
the apertures 20 to begin to sever and displace the coating 43 of the wire 39. In
response to this inward compression and cutting action the insulation covering 42
bulges outwardly as indicated at 51 of Figs. 3 and 4.
[0022] The cradling action of the aperture 20, as best shown in Figs. 5 and 6, maintains
the wire 39 in position during this cutting operation. Because the apertures 20 are
shaped asymmetrically about the axis of bending 19, one side of each contacting section
15 penetrates the insulation 43 to a greater extent than the opposite side. In this
manner less insertion force is required to collapse the terminal 10 into contact with
the wire conductor 42. When the cutting edges of the apertures 20 contact the metallic
core 42 of the wire 39, as illustrated in Fig. 5, a much greater resistance is encountered
and the compression of the terminal 10 may be discontinued.
[0023] Terminal end portion 13 may be forced even further such that the ears 24 of housing
portion 13 engage the contacting sections 15 at their midpoints causing a slight bowing
of each section 15 about the pivot points 25 formed in the tabs 24. As best seen in
Fig. 3, the bowing of the sections 15 facilitates a slight reorientation of the contacting
line of force approaching a force which is normal to the surface of the wire conductor
43 and which remains extant after collapse of the terminal 10 due to the latent resilience
of the terminal material. In this loaded state, the contacting sections 15 maintain
a good electrical interface with the conductors 43 of the terminated wire 39 against
the adverse effects of such transients as vibration, for example.
[0024] Ideally, the bowing condition of the contacting sections 15 occurs at the same time
that the insertion tool (not shown) bottoms on the ledge 45 formed in the cavity 34
thereby avoiding overstressing of the terminal 10. The teeth 21 of terminal portion
13 thereafter seat into the walls of the cavities 34, maintaining the terminals 10
in fully collapsed and loaded condition within the connector housing 31.
[0025] Strain relieving of the wires 39 occurs simultaneously with electrical termination
of the wires, 39 to the connector 10. As best shown in Fig. 3, re-entrant strain relief
tabs 46 extend a sufficient length into the cavities 34 such that as the contacting
sections 15 bend inwardly upon collapsing, they bear against the tabs 46 forcing the
shoulders 47 to become imbedded in the insulation 42 of the wires 39. The wires 39
are thereby firmly retained in the housing 31 against retrograde forces which might
occur during use of the connector assembly.
[0026] Where it is desired that the connector assembly 30 have the capability of terminating
wire or cable of varying gauges, an alternative embodiment of the instant invention
comprising the terminal 60 illustrated in Figs. 7a, 7b and 7c may be utilized. As
best seen in Fig. 7a, wherein terminal 60 is illustrated as a flat sheet metal blank
60a prior to its forming, the terminal 60 is seen to include a first housing end portion
61, an intermediate collapsible portion 62 and a second housing end portion 63.
[0027] The intermediate collapsible portion 62 comprises a pair of collapsible contacting
sections 65 each adapted with a pair of generally V-shaped reinforcing ribs 66 and
a pair of edge notches 67. The ribs 66 and notches 67 together define an axis 68 about
which the sections 65 may be bent. A polygonal aperture 69 is formed in each section
65 shaped asymemtrically about the axis of bending 68. For the purpose of accommodating
wire or cable of varying gauges, in a manner which will be described in greater detail
hereinafter, the contacting sections 65 are formed such that they are offset axially
one to another yielding the terminal configuration illustrated in Figs. 7b and 7c
after the terminal blank 60a is formed into a box-like housing.
[0028] The operation of the modified terminal 60 may be seen from Figs. 7b and 7c wherein
the terminal 60 is shown as having been inserted into a housing 70 and collapsed into
contact with a relatively small gauge wire 71 in Fig. 7b and a relatively large gauge
wire 72 in Fig. 7c. The relative axial displacement of the contacting sections 65
along the length of each terminal 60 permits the sections 65 to assume a degree of
collapsing compatible with the diameter of the respective terminated wire, without
ultimate abutment between pairs of contacters at the axes of bending 68 as would occur
in termination of a small diameter wire, were the contacting sections 65 in alignment
with one another along the length of the terminal 60.
[0029] To provide strain relief for the terminated wires 71, 72, the housing 10 may be adapted
with suitable re-entrant strain relief tabs 73. The upper tab 73, as viewed in Figs.
7b and 7c, is slightly longer than the lower tab 73 such that both tabs are acted
upon simultaneously by respective contacting sections 65 despite the relative displacement
of the sections 65 with respect to the longitudinal axis of the terminal 60.
[0030] Referring now to Figs. 8 and 9, there is shown a still further embodiment of the
present invention wherein a collapsible terminal, designated generally by the reference
numeral 80, is adapted for terminating a shielded cable 81. The cable 81 generally
includes a coaxially arranged conductor core 82 coated with insulation 83, a metallic
shielding layer 84 and a surface coating of insulation 85. The terminal 80 is formed
into a U-shaped configuration from a sheet metal blank having a first end portion
86, an intermediate collapsible portion 87 and a second end portion 88. Notches 89
are formed in the terminal 80 at the junctures of the intermediate portion 87 with
end portions 86 and 88 to weaken the terminal 80 for bending at such junctures.
[0031] Intermediate portion 87 comprises a pair of opposed contacting sections 90 each having
strenthening ribs 91 suitably positioned on opposite sides of intermediate edge notches
92 which together define a line of weakness 93 transversely through the center of
each section 90. The sections 90 are further adapted with apertures 94 each configured
with teeth 95 extending centrally therewithin. Straps 96 are provided at end portions
86 and 88 connecting the contacting sections 90 in opposed spaced-apart relationship.
Gussets 97 are pressed into end portions 86 and 88 lending rigidity to the terminal
80 in its fully formed configuration. Formed from end portion 86 and a pair of inwardly
directed collar tangs 98 for centering and supporting an inserted cable 81, and a
pair of outwardly directed teeth 99 are provided for engagement with the walls of
a housing. A grounding tang 100 extends outwardly from opposite end portion 88.
[0032] Turning now to Fig. 9, terminal 80 is shown as fully inserted into a dielectric housing
101 for connection to a printed circuit board 102 or the like. The housing is formed
with an open end 103 providing access to a cavity 104 which slidingly receives the
terminal 80. Opposite the open end 103 is a bottom wall 105 having an aperture 106
for passage of a round pin terminal 107.
[0033] The pin terminal 107 is formed with a shoulder portion 108 which is received in a
complementary recess 109 formed in the bottom wall 105 of the housing 101. A spike
110 formed integrally with the pin 107 extends above the shoulder 108 and into the
housing cavity 104 for electrical engagement with the conductor core 82 of the inserted
cable 81. Tabs 111 integrally formed with bottom wall 105 extend upwardly into the
cavity 104 to provide fulcrums for collapse of each contacting section 90 in a direction
suitable to permit the teeth 95 to pierce the insulative coating 85 of the cable 81
and establish electrical contact with the shield 84.
[0034] From comparison of the illustrative embodiments, it will be appreciated that the
actuation force required to collapse a terminal constructed in accordance with the
invention can be transmitted to the terminal by a variety of methods. For example,
the terminal 10 of Figs. 3 and 4 may be actuated, as described hereinabove, by bracing
. the housing 31 against a fixed surface. In the alternative, the terminal end portion
13 may be braced against an appropriately designed fixture (not shown) while the housing
31 is moved in a direction axially of the terminals 10.
[0035] As shown in Figs. 8 and 9, an actuation force applied to end portion 86 of terminal
80 coincident with the direction of wire insertion, in contrast to the opposite arrangement
of Figs. 3 and 4, is equally possible permitting termination in a single step, for
example, by use of a suitable fixture having the capability of inserting the wire
and collapsing the terminal in one motion. A wide degree of design variability with
respect to housing configurations and uses of the collapsible terminal of the invention
are possible, so long as a resultant force is applied axially to the terminal and
the terminal is free to collapse in response to such force.
[0036] Numerous variations are likewise available for the configuration of the aperture,
as is demonstrated by comparing aperture 20 of Fig. 1 and aperture 94 of Fig. 8. The
principal design limitations reside in the provision of suitable insulation severing
means and proper cradling of the wire during termination.
[0037] It should also be apparent from consideration of the above-described illustrative
embodiments that the collapsible terminal of the instant invention, due to its axial
actuation capability, is particularly suitable for use in high density electrical
connectors wherein space limitations require that a multiplicity of circuit terminations
are arranged in a closely spaced array. This departs from known insulation displacement
connectors which typically have the capability of wire termination to only two rows
of connector terminals because of the requirement that the wire or cable be accessible
at the terminal to an actuation force directed transversely to the axis of the cable
or wire. Further, axial terminal actuation in accordance with the principles of the
invention, and as best illustrated in Fig. 2, permits a connector housing to be completely
environmentally sealed by convenient and inexpensive means.
1. An insulation displacement terminal (10 or 60 or 80) including a body (11, 12,
13 or 61, 62, 63 or 86, 87, 88) positionable about an insulation covered wire (39
or 71 or 72 or 81), said body including an insulation displacing edge (20 or 69 or
94) and a pair of weakened, generally opposed wall portions (15 or 65 or 90) at least
one of which includes said insulation displacement edge, and means (15, 17, 18 or
65, 66, 67 or 90, 91, 92) for causing said insulation displacing edge to move into
said insulation covering (43 or 85) in a direction generally transverse to the length
of said wire (39 or 71 or 72 or 81) in response to an actuating force applied to said
body (11,12,13 or 61, 62, 63 or 86, 87, 88) generally parallel to the length of said
wire (39 or 71 or 72 or 81), characterized in that said body (11, 12, 13 or 61, 62,63
or 86, 87, 88) comprises a weakened section formed by said pair of generally opposed
wall portions (15 or 65 or 90) which extend axially of said body, said weakened section
being collapsible when said body is axially compressed by said actuating force from
an initial portion, inwardly to a collapsed position.
2. The terminal of claim 1 wherein said deflection occurs as a result of the weakening
of each wall portion (15 or 65 or 90) along a fold line (19 or 68 or 93) running generally
transverse to the terminal.
3. The terminal of claim 2 wherein said fold line is defined by notches (18 or 67
or 92) in said wall portions.
4. The terminal of claim 2 or 3 wherein said body further includes tab means (24)
interactable with said wall portions for bowing the wall portions as they are deflected
inwardly toward one another, thereby altering the angle of incidence of said displacing
edge with respect to said conductor.
5. The terminal of any preceding claim wherein said body (61, 62, 63 or 86, 87, 88)
is generally U-shaped in cross-section to each side of said weakened, generally opposed
wall portions (65 or 91).
6. The terminal of any preceding claim wherein said body is generally box-like towards
each end (11, 13), the box-like end portions being interconnected by said weakened,
generally opposed wall portions (15).
7. The terminal of claim 5 or 6 including an aperture (69 or 94) located on each of
said generally opposed wall portions (65 or 90), said apertures being arranged to
weaken said generally opposed wall portions.
8. The terminal of claim 7 wherein said insulation displacement edge is defined by
an edge portion of said apertures.
9. The terminal of claim 7 or 8 wherein said apertures co-operate to cradle said wire
upon movement of said insulation displacing edge into said wire.
10. The terminal of claim 7, 8 or 9 wherein the aperture in one portion is offset
along the longitudinal centerline of the terminal with respect to the aperture of
the other portion.
11. A connector assembly for terminating an insulated electrical conductor including
a dielectric housing (31, 32, 33 or 70 or 101) fitted with an electrically conductive
terminal as claimed in any preceding claim.
12. The connector assembly of claim 11 including tabs (46, 47 or 73) formed integrally
with said housing for securing said conductor in said housing after its termination
to the connector.
13. The connector assembly of claim 12 wherein said tabs (46, 47) are interactable
with said wall portions (15) such that upon deflection of the wall portions the tab
means deflect into said conductor to secure the conductor in said connector.
14. The connector assembly of claim 11, 12 or 13 including sealing means (32, 33)
for sealing said conductor in said housing (31) upon insertion of the conductor therein.
15. The connector assembly of claim 14 wherein said sealing means comprises a gasket
(32) having a resiliently deformable collar (50) for creating a seal with a conductor
(39) inserted through said gasket.
16. The connector assembly of claim 14 or 15 wherein said sealing means is operable
to seal said conductor in the housing prior to deflection of said terminal wall portion
into said conductor.
17. An electrical connector assembly for terminating a coaxial cable (81), said cable
including a core conductor (82) and a coaxially arranged shield conductor (84) separated
one from another by a layer of insulation (83), said assembly having a shield contacting
terminal as claimed in any one of claims 1 to 10 for making electrical contact with
said shield conductor external to the cable and a core contacting terminal (107, 110)
for making electrical contact with said core conductor external to the cable.
18. The electrical connector assembly of claim 17 wherein said core contacting terminal
establishes contact with said core conductor by piercing an end thereof.
19. The electrical connector assembly of claim 17 or 18 including a dielectric housing
(101) into which an end of said cable is insertable and having means (106) for supporting
said core contacting terminal in alignment with said cable end upon insertion of the
cable into said housing.
20. The electrical connector assembly of claim 17, 18 or 19 including interengaging
means (99) operable between said shield contacting terminal and said housing for restraining
said cable end against relative movement with respect to the housing upon insertion
of the cable end therein.
21. A method of terminating an insulation covered electrical wire or cable by insulation
displacement comprising inserting the wire or cable lengthwise into said body of an
insulation displacement terminal as claimed in any one of the preceding claims 1 to
10 and then applying an actuating force to said body generally parallel to the length
of said wire to collapse the body axially between its ends.
22. A method as claimed in claim 21 wherein the terminal forms part of a connector
assembly as claimed in any one of claims 11 to 16, said wire is inserted into said
body at one end of the body and said actuating force is applied to said body at its
opposite end.
23. A method as claimed in claim 21 wherein the terminal forms part of a connector
assembly as claimed in any one of claims 11 to 20, said wire is inserted into said
body at one end of the body and said actuating force is applied to said body at the
same end thereof.
24. A method as claimed in claim 23 in which said wire is inserted into said body
and said actuating force is applied to said body in a single motion.
1. Anschlußelement mit Isolationsverschiebung (10; 60; 80), mit einem auf einem Leiterdraht
(39; 71; 72; 81) mit einer Isolationsumhüllung positionierbaren Gehäuse, das eine
Isolationsverschiebekante (20; 69; 94) und ein Paar geschwächter, im wesentlichen
einander gegenüberliegender Wandbereiche (15; 65; 90) aufweist, von denen zumindest
einer die Isolationsverschiebekante aufweist, und mit einer Einrichtung (15, 17,18;
65, 66, 67; 90, 91, 92) zur Zwangsbewegung der lsolationsverschiebekante in die Isolationsumhüllung
(43; 85) im wesentlichen in Querrichtung zur Länge des Leiterdrahts (39; 71; 72; 81)
als Folge einer auf das Gehäuse (11, 12, 13; 61, 62, 63; 86, 87, 88) im wesentlichen
parallel zur Länge des Leiterdrahtes (39; 71; 72; 81) aufgebrachten Betätigungskraft,
dadurch gekennzeichnet, daß das Gehäuse (11, 12, 13; 61, 62, 63; 86, 87, 88) einen
geschwächten Bereich umfaßt, der von dem Paar im wesentlichen einander gegenüberliegender
Wandbereiche (15; 65; 90) gebildet ist, die in Achsrichtung des Gehäuses verlaufen,
und daß der geschwächte Abschnitt bei einem axialen Zusammendrücken durch die BetätigungskrafLaus
einer Anfangsstellung nach innen in eine zusammengelegte Stellung zusammenlegbar ist.
2. Anschlußelement nach Anspruch 1, bei dem die Abbiegung als Ergebnis der Schwächung
jedes Wandbereichs (15; 65; 90) entlang einer im wesentlichen quer zum Anschlußelement
verlaufenden Faltlinie (19; 68; 93) eintritt.
3. Anschlußelement nach Anspruch 2, bei dem Faltlinie von Kerben (18; 67; 92) in den
Wandbereichen definiert ist.
4. Anschlußelement nach Anspruch 2 oder 3, bei dem das Gehäuse ferner eine mit den
Wandbereichen zusammenwirkende Lascheneinrichtung (24) zum Biegen der Wandbereiche
bei ihrem aufeinanderzu gerichteten Abbiegen nach innen aufweist, wodurch eine Änderung
des Anstellwinkels der Verschiebekante in bezug auf den Leiter eintritt.
5. Anschlußelement nach einem der vorhergehenden Ansprüche, bei dem das Gehäuse (61,
62, 63; 86, 87, 88) im wesentlichen U-förmig im Querschnitt beidseits der geschwächten,
im wesentlichen einander gegenüberliegenden Wandbereiche (65; 91) ausgebildet ist.
6. Anschlußelement nach einem der vorhergehenden Ansprüche, bei dem das Gehäuse im
wesentlichen kastenförmig zu jedem Ende (11, 13) hin ausgebildet ist und die kastenförmigen
Endbereiche durch die geschwächten, im wesentlichen einander gegenüberliegenden Wandbereiche
(15) miteinander verbunden sind.
7. Anschlußelement nach Anspruch 5 oder 6, mit einer an jedem der im wesentlichen
einander gegenüberliegenden Wandbereiche (65; 90) angeordneten Öffnung (69; 94), wobei
die Öffnungen eine Ausbildung zum Schwächen der im wesentlichen einander gegenüberliegenden
Wandbereiche aufweisen.
8. Anschlußelement nach Anspruch 7, bei dem die Isolationsverschiebekante von einem
Randbereich der Öffnungen gebildet ist.
9. Anschlußelement nach Anspruch 7 oder 8, bei dem die Öffnungen zum Umfangen des
Leiterdrahtes bei einer Bewegung der Isolationsverschiebekante in den Leiterdraht
zusammenwirken.
10. Anschlußelement nach Anspruch 7, 8 oder 9, bei dem die Öffnung in einem Wandbereich
in Richtung der Längsmittellinie des Anschlußelements in bezug auf die Öffnung in
dem anderen Wandbereich versetzt ist.
11. Verbindungseinrichtung zum Anschließen eines isolierten elektrischen Leiters mit
einem dielektrischen Gehäuse (31, 32, 33; 70; 101), das mit einem elektrisch leitenden
Anschlußelement nach einem der vorhergehenden Ansprüche ausgerüstet ist.
12 Verbindungseinrichtung nach Anspruch 11 mit einstückig mit dem Gehäuse gebildeten
Laschen (46, 47; 73) zum Festlegen des Leiters im Gehäuse nach seinem Anschließen
an die Verbindungseinrichtung.
13. Verbindungseinrichtung nach Anspruch 12, bei der die Laschen (46, 47) in einen
zusammenwirkenden Eingriff mit den Wandbereichen (15) bringbar sind, derart, daß bei
einem Abbiegen der Wandbereiche die Laschen in den Leiter zu dessen Festlegung in
der Verbindungseinrichtung abweichen.
14. Verbindungseinrichtung nach Anspruch 11, 12 oder 13 mit einem Abdichtungsmittel
(32, 33) zum Abdichten des Leiters im Gehäuse (31) bei einem Einsetzen des Leiters
in dieses.
15. Verbindungseinrichtung nach Anspruch 14, bei der das Abdichtungsmittel eine Dichtungsscheibe
(32) mit einer elastisch verformbaren Manschette (50) zur Erzeugung einer Abdichtung
mit einem durch die Dichtungsscheibe hindurch eingesetzten Leiter (39) aufweist.
16. Verbindungseinrichtung nach Anspruch 14 oder 15, bei der das Abdichtungsmittel
zum Abdichten des Leiters im Gehäuse vor dem Abbiegen des Anschlußelementwandbereichs
in den Leiter betätigbar ist.
17. Elektrische Verbindungseinrichtung zum Anschließen eines Koaxialkabels (81), bei
der das Kabel einen Kabelseelenleiter (82) und einen koaxial angeordneten Abschirmungsleiter
(84) aufweist, die voneinander durch eine Isolationsschicht (83) getrennt sind, wobei
die Einrichtung ein Abschirmungskontakt-Anschlußelement nach einem der Ansprüche 1
bis 10 zur Herstellung eines elektrischen Kontakts mit dem Abschirmungsleiter außerhalb
des Kabels und ein Kabelseelenkontakt-Anschlußelement (107, 110) zur Herstellung eines
elektrischen Kontakts mit dem Kabelseelenleiter außerhalb des Kabels besitzt.
18. Elektrische Verbindungseinrichtung nach Anspruch 17, bei der das Kabelseelenkontakt-Anschlußelement
mit dem Kabelseelenleiter Kontakt durch Einstechen in ein Ende desselben herstellt.
19. Elektrische Verbindungseinrichtung nach Anspruch 17 oder 18, mit einem dielektrischen
Gehäuse (101), in das ein Ende des Kabels einsetzbar ist und das eine Einrichtung
(106) zum Abstützen des Kabelseelenkontakt-Anschlußelements in fluchtender Übereinstimmung
mit dem Kabelende bei einem Einsetzen des Kabels in das Gehäuse aufweist.
20. Elektrische Verbindungseinrichtung nach Anspruch 17, 18 oder 19, mit zwischen
dem Abschirmungskontakt-Anschlußelement und dem Gehäuse wirkenden Eingriffsmitteln
zur Festlegung des Kabelendes gegen eine Relativbewegung in bezug auf das Gehäuse
bei einem Einsetzen des Kabelendes in dieses.
21. Verfahren zum Anschließen eines elektrischen Leiterdrahtes mit einer Isolationsschicht
durch Isolationsverschiebung, bei dem der Leiterdraht bzw. das Kabel der Länge nach
in das Gehäuse eines Anschlußelements mit Isolationsverschiebung nach einem der vorhergehenden
Ansprüche 1 bis 10 eingesetzt und sodann eine Betätigungskraft auf das Gehäuse im
wesentlichen parallel zur Länge des Leiterdrahtes zum axialen Zusammenlegen des Gehäuses
zwischen seinen Enden aufgebracht wird.
22. Verfahren nach Anspruch 21, bei dem das Anschlußelement einen Teil einer Verbindüngseinrichtung
nach einem der Ansprüche 11 bis 16 bildet und wobei der Leiter in das Gehäuse an einem
Ende des Gehäuses eingesetzt und die Betätigungskraft auf das Gehäuse an dessen gegen-
überliegendem Ende ausgebracht wird.
23. Verfahren nach Anspruch 21, bei dem das Anschlußelement einen Teil einer Verbindungseinrichtung
nach einem der Ansprüche 11 bis 20 bildet und wobei der Leiter in das Gehäuse an einem
Ende des Gehäuses eingesetzt und die Betätigungskraft auf das Gehäuse an demselben
Ende des Gehäuses aufgebracht wird.
24. Verfahren nach Anspruch 23, bei dem in einer einzigen Bewegung der Leiter in das
Gehäuse eingesetzt und die Betätigungskraft auf das Gehäuse aufgebracht wird.
1. Borne à déplacement d'isolant (10; 60; 80) comprenant un corps (11, 12, 13; 61,
62, 63; 86, 87, 88) que l'on peut placer autour d'un conducteur recouvert d'un isolant
(39; 71, 72; 81), ce corps comportant une arête (20; 69; 94) destinée à déplacer l'isolant
ainsi que deux parties de paroi affaibles et sensiblement opposées (15; 65; 90), dont
l'une au moins comprend un bord propre à déplacer l'isolant, et des moyens (15, 17,
18; 65, 66, 67; 90, 91, 92) pour faire en sorte que ledit bord de déplacement de l'isolant
se déplace dans l'isolant (43; 85) de recouvrement du conducteur dans une direction
sensiblement transversale par rapport à la longueur du conducteur (39; 71, 72; 81)
en réponse à une force d'actionnement qui agit sur ledit corps (11, 12, 13; 61, 62,
63; 86, 87, 88) dans une direction sensiblement parallèle à la longueur dudit conducteur
(39; 71, 72; 81), cette borne étant caractérisée en ce que ledit corps (11, 12,13;
61, 62, 63; 86, 87, 88) comprend une partie affaiblie formée par lesdites deux parties
sensiblement opposées de paroi (15; 65; 90) qui s'étendent dans le sens axial dudit
corps, ladite partie affaiblie étant susceptible d'être infléchie lorsque le corps
est comprimé axialement par ladite force d'actionnement à partir d'une position initiale
située à l'intérieur d'une position d'affaissement.
2. Borne suivant la Revendication 1, caractérisée en ce que ladite inflexion se produit
par suite de l'affaiblissement de chaque partie de paroi (15; 65; 90) le long d'une
ligne de pliage (19; 68; 93) orientée en substance transversalement par rapport à
la borne.
3. Borne suivant la Revendication 2, caractérisée en ce que ladite ligne de pliage
est définie par des encoches (18; 67; 92) pratiquées dans lesdites parties de paroi.
4. Borne suivant l'une ou l'autre des Revendications 2 ou 3, caractérisée en ce que
ledit corps comprend en outre une languette (24) que l'on peut faire agir sur lesdites
parties de paroi pour incurver ces parties à mesure qu'elles sont infléchies vers
l'intérieur et l'une vers l'autre, ce qui modifie l'angle d'incidence dudit bord de
déplacement par rapport au conducteur.
5. Borne suivant l'une quelconque des Revendications 1 à 4, caractérisée en ce que
ledit corps (61, 62, 63; 86, 87, 88) a une section sensiblement en U de part et d'autre
desdites parties de paroi affaiblies et sensiblement opposées (65; 91).
6. Borne suivant l'une quelconque des Revendications 1 à 5, caractérisée en ce que
ledit corps est sensiblement en forme de boîte à chaque extrémité (11, 13), ces parties
teminales en forme de boîte étant reliées entre elles par lesdites parties affaiblies
et sensiblement opposées de paroi (15).
7. Borne selon l'une ou l'autre des Revendications 5 ou 6, caractérisée en ce qu'elle
comprend une ouverture (69; 94) située sur chacune des dites parties de paroi sensiblement
opposées.
8. Borne selon la Revendication 7, caractérisée en ce que ledit bord de déplacement
d'isolant est défini par une partie du bord desdites ouvertures.
9. Borne selon l'une ou l'autre des Revendications 7 ou 8, caractérisée en ce que
lesdites ouvertures coopérent entre elles pour supporter le conducteur pendant le
mouvement dudit bord de déplacement de l'isolant dans ledit conducteur.
10. Borne selon l'une quelconque des Revendications 7, 8 ou 9, caractérisée en ce
que l'ouverture pratiquée dans l'une desdites parties est décalée le long de l'axe
médian longitudinal de la borne par rapport à l'ouverture de l'autre partie.
11. Ensemble de connexion destiné à équiper l'extrémité d'un conducteur électrique,
comprenant un boîtier diélectrique (31, 32, 33; 70; 101) muni d'une borne électriquement
conductrice suivant l'une quelconque des Revendications 1 à 10.
12. Ensemble de connexion suivant la Revendication 11, caractérisé en ce qu'il comprend
des languettes (46, 47; 73) qui font partie intégrante du boîtier de manière à fixer
ledit conducteur dans ce boîtier après son raccordement dans l'ensemble de connexion.
13. Ensemble de connexion selon la Revendication 12, caractérisé en ce que lesdites
languettes (46, 47) peuvent réagir par rapport aux parties de paroi précitées (15)
de telle sorte qu'après le fléchissement desdites parties de paroi les languettes
d'enfoncement dans le conducteur afin de le rendre solidaire dudit ensemble de connexion.
14. Ensemble de connexion selon l'une quelconque des Revendications 11, 12 ou 13,
caractérisé en ce qu'il comprend un moyen de scellement (32, 33) qui emprisonne le
conducteur dans le boîtier (31) lorsqu'on introduit le conducteur dans le boîtier.
15. Ensemble de connexion selon la Revendication 14, caractérisé en ce que ledit moyen
de scellement comprend un joint (32) muni d'une lèvre élastiquement déformable (50)
destinée à former un joint étanche avec un conducteur (39) inséré à travers ledit
joint (32).
16. Ensemble de connexion selon l'une ou l'autre des Revendications 14 ou 15, caractérisé
en ce que ledit moyen de scellement peut être utilisé de manière à sceller le conducteur
dans le boîtier avant d'effectuer l'enfoncement de ladite partie de paroi dans le
conducteur.
17. Ensemble de connexion électrique pour équiper l'extrémité d'un câble coaxial (81),
ce câble comprenant une âme conductrice (82) et plusieurs conducteurs de blindage
(84) répartis coaxialement et séparés les uns des autres par une couche de mantière
isolante (83), cet ensemble comportant une borne de contact de blindage selon l'une
quelconque des Revendications 1 à 10, afin d'assurer le contact électrique avec le
conducteur de blindage qui se trouve à l'extérieur du câble, et une borne (107, 110)
maintenue en contact avec ladite âme afin d'assurer le contact électrique avec ladite
âme à l'extérieur du câble.
18. Ensemble de connexion électrique selon la Revendication 17, caractérisé en ce
que ladite borne de contact avec l'âme du câble établit le contact avec le conducteur
en perçant une extrémité de ce dernier.
19. Ensemble de connexion électrique selon l'une ou l'autre des Revendications 17
ou 18, caractérisé en ce qu'il comprend un boîtier diélectrique (101) dans lequel
on peut insérer une extrémité du câble et qui est pourvu de moyens (106) destinés
à supporter le borne en contact avec le câble en alignement avec ladite extrémité
du câble lorsqu'on insère de câble dans le boîtier.
20. Ensemble de connexion électrique selon l'une quelconque des Revendications 17,
18 et 19, caractérisé en ce qu'il comprend en outre des éléments qui coopèrent entre
eux (99) et fonctionnent entre ladite borne d'attaque du blindage et le boîtier pour
interdire tout mouvement de ladite extrémité du câble par rapport au boîtier lorsqu'on
y introduit cette extrémité du câble.
21. Procédé pour terminer un fil ou câble électrique recouvert d'un isolant, par déplacement
de l'isolant, lequel comprend les phases qui consistent à insérer le fil ou câble
dans le sens longitudi- .nal dans le corps d'une borne à déplacement d'isolant selon
l'une quelconque des Revendications 1 à 10,-puis à appliquer une force d'actionnement
audit corps dans une direction sensiblement parallèle à la longueur du fil ou câble
afin de produire l'enfoncement axial du corps entre ses extrémités.
22. Procédé selon la Revendication 21, caractérisé en ce que la borne fait partie
d'un ensemble de connexion suivant l'une quelconque des Revendications 11 à 16, le
fil ou câble étant inséré dans ledit corps à une extrémité de celui-ci, après quoi
on exerce la force précitée sur ledit corps mais à son extrémité opposée.
23. Procédé selon la Revendication 21, caractérisé en ce que la borne fait partie
intégrante d'un ensemble de connexion selon l'une quelconque des Revendications 11
à 20, ledit fil ou câble étant inséré dans ledit corps à une extrémité de ce dernier,
après quoi on exerce ladite force sur le corps, à la même extrémité de cer dernier.
24. Procédé selon la Revendication 23, dans lequel le fil ou câble est inséré dans
le corps et que l'on applique ladite force audit corps par un seul et même mouvement.