[0001] The present invention relates to a switch adapted to be used as a remote controlling
switch for motor-driven rear view mirrors of a motor vehicle and, more particularly,
to a switch which has switch elements composed of a pressure-sensitive electrically
conductive rubber sheet.
[0002] Each of a pair of motor-driven rear view mirrors mounted on a door, a fender or the
like, of a motor vehicle has two electric motors, etc. in its driving section, said
electric motors, etc. being controlled by means of a switch inside the vehicle so
as to adjust the direction of inclination, horizontal or vertical, of each mirror.
The switch for controlling the motor-driven rear view mirrors is required to have
the functions of actuating each of said two electric motors of each mirror independently,
and changing the polarity of electric power supply thereto. Also, the switch must
be easy to fix in the instrument panel, etc.
[0003] To meet such requirements, the inventors have already invented a switch which, as
disclosed in Japanese Utility Model Application No 56-71428 comprises a plurality
of stationary contact elements each formed of a pair of printed circuit electrodes
arranged around a specific central position on an insulating board, a pressure-sensitive
electrically conductive rubber sheet forming switch elements together with said stationary
contact elements and laminated on said contact elements, two sets of power source
polarity changing switches composed of said switch elements, and operation buttons
each having a pressing surface tiltably at said specific central position on said
rubber sheet and including a constantly resettable trend for driving each switch element.
[0004] Then, the button is tiltably operated in a desired direction to operate the corresponding
switch element, thereby converting and controlling the angle of the mirror in the
predetermined amount in elevational and lateral directions.
[0005] U.S. Patents Nos. 2,748,205 and 4,249,086, Japanese Utility Model Publication No.
41-7847 and Japanese Patent Laid Open No. 55-32334 disclose switches comprising a
plurality of operation buttons or interceptor means. In particular, Japanese Patent
Laid Open No. 55-32334 discloses a switch wherein a rotary member and the engaging
pawls of operation buttons form a means for preventing simultaneous operation of switch
elements. However, this switch has a common operation button arranged for a plurality
of switch elements, individually operates the corresponding switch element by tilting
one button in the desired direction, and converts and controls the angle of the motor-driven
rear view mirror in elevational or lateral direction. Accordingly, the relationship
between the elevational and lateral control directions and the operating positions
is not sufficiently established, and it does not provide the good operability and
good feeling of use.
[0006] It is therefore an object of the invention to provide a multi-position electrical
switch which obviates all the disadvantages of the prior art, and which eliminates
the above drawbacks, said multi-position electrical switch comprising an insulating
board, a plurality of stationary contact elements each formed of a pair of printed
circuit electrodes and arranged around a specific central position on said board,
a pressure-sensitive electrically conductive rubber sheet arranged on said stationary
contact elements, said rubber sheet and contact elements forming switch elements,
a plurality of operation buttons disposed on said rubber sheet, said buttons having
constantly resettable trend, pressing surfaces for driving said switch elements and
an engaging pawl projected toward said specific central position on said board, and
a crown-shaped interceptor rotatably arranged at said specific central position and
having a sawtoothed cam surface with teeth of a number different from that of said
buttons which corresponds to said pawls at the end face thereof, wherein when a button
is depreseed so that its pawl is introduced into the deepest part of the valley on
the cam surface, said switch element is operated, thereby allowing said respective
switch element to exclusively operate.
[0007] The present invention will now be described in detail, with reference to embodiments
illustrated in Figs. 1 to 15 in which the invention is applied to a switch for controlling
a motor driven rear view mirrors of a motor vehicle.
3. Brief description of the drawings
[0008]
Fig. 1 is a plan view of a multi-position electrical switch according to the invention.
Fig. 2 is a sectional view taken along the line II-II in Fig. 1,
Fig. 3 is a back view of the housing,
Fig. 4 is a plan viewshowing the supporting plate removed from Fig. 2,
Fig. 5 is a plan view of the operation button,
Fig. 6 is a view as seen from an arrow Y in Fig. 5,
Fig. 7 is a bottom view of the button,
Fig. 8 is an enlarged perspective view showing the interceptor removed from Fig. 2,
Fig. 9 is a plan view of the interceptor,
Fig. 10 is a view developed at the side surface of the interceptor with the engagement
pawl,
Fig. 11 is a sectional view taken along the line XI-XI in Fig. 1,
Fig. 12 is a bottom view illustrating of the slide block removed from Fig. 11,
Fig. 13 is an enlarged plan view showing the printed board removed from Fig. 2,
Fig. 14 is a plan view illustrating the model of the relative disposition of the switch
elements on the printed board, and
Fig. 15 is a circuit diagram showing the relation between the switch elements.
4. Description of the preferred embodiments
[0009] The constitution will be described, and numeral in the drawings represents a housing,
2 a printed board (an insulating board) which operates also as the bottom plate of
the housing 1 as shown in Figs. 1 and 2. Disposed within the housing 1 are a switch
S
1 forming a switch for changing the polarity of a power supply and another switch S
2 for changing a motor driven rear view mirror.
[0010] First, the switch S
1 will be described in detail. The switch S
1 comprises, for example, six switch elements illustrated by A to F as shown in Fig.
15. Each pair of printed circuit electrodes 3a and 4a to 3f and 4f, serving as stationary
contact elements of the switch elements A to F, are printed around a specific central
position 7 on the printed board 2 in a pectinated shape. The printed circuit electrodes
3a and 4a to 3f and 4f are disposed to occupy the substantially square area around
the specific central position 7 of the printed board 2 as a whole (Fig. 13).
[0011] A pressure-sensitive electrically conductive rubber sheet 5, becoming a movable contact
of a conventional switch element, is laminated on said stationary contact elements.
This rubber sheet 5 is common to all the stationary contact elements. The pressure-sensitive
electrically conductive rubber sheet 5 is made of composite material which contains
silicone rubber and metal particles. It is a material which is transferred from insulating
state to conductive state in response to the pressure stimulus.
[0012] Thus, according to the present invention, the six switch elements A to F are disposed
planely on the printed board 2 and these switch elements A to F are connected by printed
conductors 6 so as to form two sets of power supply polarity changing switches as
connected as required. That is, in Fig. 15, the three switch elements A, B and E form
one switch means for vertical adjustment to be described later and the three switch
elements C, D and F form the other switch means for horizontal adjustment. The two
switch elements E and F are commonly used with the switch for changing the polarity
of both power supplies. The arrangement of the switch elements Ato F on the printed
board 2 is illustrated in Fig. 14. Driving mechanism as follows is disposed over said
switch elements A to F formed as described above.
[0013] More particularly, a supporting plate. 21 as shown in Fig. 4 is disposed on the rubber
sheet 5, and is fixed at its peripheral to the housing 1. The supporting plate 21
is provided at its portions corresponding to the positions of said switch elements
A to F with openings 21a into which pressing surfaces (described later) are loosely
inserted. The housing 1 is provided at its portion corresponding to said specific
central position 7 on the inside with a projecting axial pin leas shown in Fig. 3,
said housing 1 further having four trapezoidal openings 1a to 1d disposed with the
axial pin 1e as the center of symmetry. Operation buttons 22 to 25 are respectively
inserted into the trapezoidal openings la to 1 d so that each of the operation buttons
can be pushed in and automatically returns to its original position. Each of the buttons
22 to 25 is provided on its side facing the rubber sheet (5) with two pressing surfaces
22a, 22b which project slightly as designated representatively of the buttons 22 in
Figs. 5 to 7. One pressing surface 22a of the two pressing surfaces corresponds to
the switch element A, while the other pressing surface 22b corresponds to the switch
element F. The operation button 22 is provided with an engagement pawl 22c engaged
toward the axial pin 1e, having a triangular section with its vertex facing downward
(toward the rubber sheet side). The button 22 further has a spring hole 22d at the
intermediate between the two pressing surfaces 22a and 22b. A helical spring 26 is
disposed within the spring hole 22d and is compressed between the operation button
22 and the supporting plate 21 so as to provide the operation button 22 a tendency
to return to its original position. Usually the pressing surfaces 22a and 22b of the
operation button 22 are partially inserted into the openings 21a of the supporting
plates 21 so that the pressing surfaces 22a and 22b are surely guided by the openings
21a when the operation button 22 is pushed.
[0014] The construction and arrangement of the other operation buttons 23 to 25 are the
same as mentioned above. The operation button 23 corresponds to the switch elements
B and E. The operation button 24 corresponds to the switch elements F and C. The operation
button 25 corresponds to the switch elements D and E. The operation button 25 corresponds
to the switch elements D and E. In this way, each of the operation buttons 22 to 25
corresponds to two switch elements.
[0015] A crown-shaped interceptor 27 having a sawtoothed cam surface 27a corresponding to
the engagement pawls 22cto 25c is rotatably attached to the axial pin 1e in the specific
central position 7. As shown in Figs. 8 to 10, the sawtoothed cam surface 27a has
teeth, the number of which is different from the number (four) of the operation buttons
22 to 25, that is, the number (four) of the engagement pawls 22cto 25c. The sectional
crests forming the respective teeth are not formed at both sides in a symmetrical
shape at the edge (crest part), but the crests formed in the range of 72° of the opening
angle planely as shown in Fig. 9 are formed in an opening angle of 30° at the one
around the edge and in an opening angle of 42° at the other. The number of the teeth
of the sawtoothed cam surface 27a is five in the illustrated example, but it is not
limited thereto and may be three, seven, nine or any other number provided that the
difference between the number of the teeth and the number of the operation button
is an odd number.
[0016] As shown in Fig. 10, when one 22c of four engagment pawls is in a position corresponding
to the deepest portion of a concave, the other engagement pawls 23c to 25c are in
position corresponding to other portions of respective concaves. When any one of the
engagement pawls 22c to 25c is pushed into the deepest portion of a concave, only
two switch elements corresponding to the operation button pushed are exclusively closed
so that the other switch elements are prevented from being closed at the same time.
[0017] Reference will now be made to the switch S
2. The switch S
2 is for selectively connecting the above-mentioned switch S
1 with either the right-hand mirror R or the left-hand mirror L and is contructed as
follows: The switch S
2 comprises two circuits and six contacts. Contact patterns /, m and 14 a to 14d corresponding
to the six contacts, are printed near one end (upper portion in Fig. 13) of the board
2. A slide block 15, slidable right and left in Fig. 11 or 12, is disposed over the
contact patterns /, m and 14a to 14d. The slide block 15 is provided with movable
contacts 16a and 16b corresponding to the contact patterns l, m and 14a to 14d. A
pair of push buttons 17a and 17b respectively corresponding to the right-hand mirror
R and the left-hand mirror L are disposed on both sides of the slide block 15 in the
direction of its slide. The driving end of each push button is engaged with each of
taper portions 15a and 15b formed on both ends of the slide block 15. Numerals 18a
and 18b represent balls for positioning the push buttons 17a and 17b.
[0018] Thus, the embodiment illustrated in Figs. 1 to 15 is a hybrid switch comprising said
switch S
1 including the six switch elements A to F and said changeover switch 5
2,
[0019] Numeral 19 in Fig. 2 represents a connector for externally leading the contacts /,
m and 14a to 14d in the changeover switch S
2 to the exterior (the mirrors R and L). Referring to Fig. 15, symbols M
1, M
2 represent electric motors for horizontally and vertically driving the right-handed
mirror R, and M
3, M
4 represent electric motors for vertically and horizontally driving the left-handed
mirror L.
[0020] The operation of the switch will now be described.
[0021] Reference will be made to the case of controlling the right-handed mirror R by pushing
the push button 17a of the changeover switch S
2. When the push button 17a is pushed, the slide block 15 is slid toward the left in
Fig. 11 and its movable contacts 16a and 16b respectively close the contacts / and
14a together and the contacts m and 14c together so that the switch S
1 is connected with the right-hand mirror R. (See the state in Fig. 15).
[0022] When the operation button 22 is pushed thereafter, the engagement pawl 22c of the
button 22 enters the deepest portion of a concave on the sawtoothed cam surface 27a
(See Fig. 10) and the switch elements A and F are closed. Then, the electric motor
M
1 rotates in such a direction to change the angle of the right-hand mirror R upward.
Even if any of the other operation buttons 23 to 25 is pushed at this time, the engagement
pawl 23c to 25c thereof is not allowed to enter the deepest portion of a concave on
the sawtoothed cam surface 27a and therefore no other switch elements are closed.
[0023] When only the operation button 23 is pushed, the engagement pawl 23c thereof contacts
the sawtoothed cam surface 27a and turns the interceptor 27 until it enters the deepest
portion of a concave on the sawtoothed cam surface 27a. As a result, the switch elements
B and E are closed and the electric motor M
1 rotates in a reverse direction so as to change the angle of the right-hand mirror
R downward.
[0024] When only the operation button 24 is pushed, the engagement pawl 24c thereof behaves
in the same way as mentioned above. Then, the switch elements C and F are closed and
the electric motor M
2 rotates in such a direction to change the angle of the right-handed mirror R toward
the left.
[0025] When only the operation button 25 is pushed, the switch elements D and E are closed
in the same way as mentioned above. Then, the electric motor M
2 rotates in a reverse direction so as to change the angle of the right-hand mirror
R toward the right.
[0026] When the push 17b of the changeover switch S
2 is pushed, the left-handed mirror L is controlled in the same way as described above.
[0027] According to the present invention as described above, a plurality of operation buttons
are independently arranged around the specific central position as a center, pressing
surfaces and engagement pawls for driving the switch elements are provided at the
respective buttons, a crown-shaped interceptor formed with a sawtoothed cam surface
made of teeth of the number different from the number of the buttons is rotatably
arranged at the specific central position corresponding to the engagement pawls, the
buttons are pressed to operate the switch element when the pawl enters the deepest
part of the concave on the cam surface, and the switch element is exlusively operated.
Therefore, when this is applied as a switch for controlling the motor driven rear
view mirror of a vehicle, the control object such as vertical and horizontal controls
of the mirror can be clearly corresponded by 1:1 to the buttons. Consequently, the
operability and using feeling can be remarkably improved. Since the outer profile
can be formed in a flat, thin and small shape, the switch can be readily mounted in
a relatively small space such as in an instrument panel of a vehicle.