A Wrapping and a Method of Its Manufacture
[0001] The subject invention concerns an improved wrapping intended primarily to enclose
rolls of paper and the like. The wrapping is particularly suitable for wrapping high-quality
paper, that is, paper that requires good protection, particularly during transports.
[0002] High-quality paper is sensitive. Consequently, the material and manner in which such
paper is wrapped and packaged must meet high demands to ensure that the paper is not
damaged during transports and storage. Paper of this quality is used e.g. for catalogues,
magazines and periodicals, etc. The paper is usually stored wound onto rollers. In
accordance with one prior-art technique the roller, with the paper wound thereon,
is formed into a package by wrapping the finished paper roll in wrapping paper which
is wound about the roll and turned down in folds or tucks about the roll edges. Figs.
1 and 2 show the manner in which the wrapping is closed in accordance with this prior-art
technique..The wrapping paper is folded and the package is closed in the following
manner. The two flat end faces of the paper roll are provided with an inner disc,
that is, a disc which is positioned interiorly of the folded marginal edge of the
wrapping paper, and with an outer disc, that is a disc which is positioned exteriorly
of the folded marginal edge. The two discs are glued to the wrapping paper in a suitable
manner and thus close the package. This manner of wrapping and packaging paper rolls
suffers from several drawbacks. The tucks formed in the wrapping paper may damage
the edges of the paper roll because of the sensitivity of the paper. In addition,
the method of wrapping is inefficient and cost-consuming because of the necessity
to position two discs at either paper roll end face and because of the necessity to
make tucks or folds in the wrapping paper at the outer edges thereof. Also apparently
minor damages made to the paper become considerable at the high speeds with which
modern printing machines operate.
[0003] The purpose of the subject invention is to provide a wrapping or package which is
capable of protecting the paper to be wrapped therein without any risk of causing
damage to the paper. The invention is also concerned with a method of wrapping rolls,
preferably paper rolls.
[0004] To achieve these purposes the improved wrapping in accordance with the subject invention
is characterised in that it consists of stretch film, which is arranged to enclose
the external cylindrical face of the roll, in that discs are provided to cover the
flat end faces of the roll, and in that the stretch film is arranged on the roll so
as to extend beyond the edges thereof and. in over the discs in the form of a rim
which covers at least the circumferential marginal edges of the discs.
[0005] The method of wrapping paper rolls in accordance with the subject invention is characterised
by the steps of depositing the roll on two rollers, winding the stretch film onto
the cylindrical face of the roll, applying discs on the end faces of the roll and
covering the discs at least at the peripheral marginal edges thereof in stretch film.
[0006] The invention will be described in closer detail in the following with reference
to the accompanying drawings, wherein
Fig. 1 is an exploded view of a wrapping in accordance with prior-art technique,
Fig. 2 is a cross-sectional view through a detail of a wrapping in accordance with
prior-art technique,
Fig. 3 is a view of a paper roll being wrapped and packaged in accordance with the
teachings of the subject invention, and
Fig. 4 is a cross-sectional view through a detail of the wrapping in accordance with
the invention.
[0007] After production of the paper it is wound into paper rolls 2 into the shape of a
cylinder having flat end faces 4.
[0008] According to prior-art technique the roll 2 is wrapped in the manner illustrated
in Figs. 1 and 2. An inner disc 6 is positioned against the flat face 4 of the roll
2. The roll 2 is thereafter wrapped in wrapping paper 8 which is sufficiently wide
to extend beyond the edges of the roll 2. The projecting marginal edge 10 of the wrapping
paper is formed into folds or tucks and in this manner is formed a rim consisting
of single-ply paper alternating with triple-ply paper, as shown in Fig. 2, which illustrates
in cross-section the tucked rim part of the wrapping paper. Externally of the folded
or tucked part 10 is applied a second disc 12. The discs 6, 12 and the folded marginal
edge 10 of the wrapping paper 8 are interconnected and the package is thus closed.
The paper is high-quality paper, which means that the edges formed by the folds of
the wrapping paper may cause indentations or impressions on the paper in the paper
roll. The need for two discs at either one of the two flat end faces of the roll means
that four discs are required for each roll. The provision of folds or tucks in the
wrapping paper makes this prior-art wrapping method very complicated.
[0009] The wrapping and the wrapping method in accordance with the subject invention are
considerably more simple than the equivalent wrapping and wrapping method described
above.
[0010] The wrapping in accordance with the subject invention consists of stretch film which
is wound about the roll 2. At the flat end faces 4 of the roll the film will extenc
beyond the edges of the roll 2 and form a peripheral rim 16 alongside these edges.
The rim will extend somewhat over and partly cover an inner disc 6 which is arranged
against the flat end face of the roll 2. The bond between the disc 6 and the rim 16
of the stretch film 14 is shown in Fig. 4. The disc 6 extends almost to the edge of
the flat face 4 of the roll 2 and the rim 16 of the stretch film 14 will be positioned
externally of the outer peripheral edge of this disc.
[0011] The disc 6 preferably consists of double-layer corrugated paperboard covered with
a surface layer of a suitable material, allowing the stretch film to be attached thereto
through welding, glueing or by means of some other suitable bonding technique.
[0012] The stretch film 14 preferably has a thickness of between 70 and 100 p, and three
layers of stretch film are usually adequate to wrap the paper roll 2. Any labels 18
or the like may be positioned intermediate the various stretch film layers. The plastics
film is-transparent so that the label is clearly visible and well protected and not,
as hitherto, glued onto the outer face of the paper roll where it is unprotected and
therefore easily damaged.
[0013] Fig. 3 shows the method of wrapping paper rolls in accordance with the invention.
The oaper roll is deposited on two rollers 20 by means of which the roll 2 may be
rotated. The stretch film 14 is unreeled from a supply roll 22 mounted on a shaft
24. Because the rolls 2 and 22 are displaced laterally relative to one another, the
stretch film 14 will be wound onto the roll 2 in layers having overlapping marginal
edges. The discs 6 are placed in position in advance. The weld or glue bond between
the disc 6 and the stretch film 14 is then effected. By controlling and guiding the
winding-on of the stretch film the wrapping may be made thicker at the ends of the
roll where the latter is most in need of protection. Owing to the stretchability of
the film the plastic web may be wound on obliquely so that one width of stretch film
web may be used for oaper rolls of different widths. Previously, it was necessary
to store wrapping paper of a large number of different widths.
[0014] The embodiment as described above and illustrated in the drawings is to be regarded
as one example only and a variety of modifications are possible within the scope of
the appended claims. The dimensions indicated regarding film thicknesses and the number
of wrapping layers naturally may be varied to suit the actual need.
1. A wrapping for enclosing rolls (2) of paper and similar cylindrical objects comprising
a cylindrical face and two flat, essentially circular end faces, characterised in
that the wrapping consists of stretch film (14), said film arranged to enclose the
cylindrical external face of said roll, in that the disc (6) is arranged to cover
each one of the two flat end faces (4) of said roll, and in that the stretch film
is deposited on said roll so as to extend beyond the edges thereof, whereby the film
will extend in over the discs (6) in the shape of a rim (16) covering at least the
outer peripheral marginal edges of said discs.
2. A method of manufacturing a wrapping for enclosing rolls (2) of paper and similar
cylindrical objects in accordance with claim 1, characterised by
depositing the roll (2) of paper on two rollers (20), winding the stretch film (14)
onto the cylindrical face of said roll (2), applying the discs (6) on the end faces
of said roll and covering the discs at least at the peripheral marginal edges thereof
in stretch film.
3. A method according to claim 2, characterised by welding the stretch film (14) to
the discs (6).
4. A method according to claim 2, characterised by gluing the stretch film (14) to
the discs (6).