[0001] This invention relates to hand rolling and pipe tobacco generally sold packed in
pouches made from polythene, sealed and overwrapped with a film. This has a two-fold
purpose
a). It ensures that the tobacco does not dry out before it reaches the consumer;
b). It provides the consumer with a convenient means (i.e., the polythene pouch) of
carrying the tobacco with him ready for immediate use.
[0002] The pouches are usually made from polythene or similar materials, they are printed
and formed to a pouch by heat sealing. The overwrap is usually a clear film such as
polypropylene.
[0003] There are other containers in use, such as tins and paper packages, but the above
described pouch is in more common use.
[0004] These pouches are made on a so-called horizontal machine in which tobacco is fed
into preformed wrappers which are then heat sealed. These machines are very costly.
[0005] Attempts have been made to make these pouches on the very much less costly and more
readily available vertical machines such as those made by Wright Machinery Limited
of Uxbridge, but these attempts have been abandoned mainly because the wrappers are
made on the machine and it is impossible to avoid tobacco getting on to the heat sealing
areas and accordingly the heat seals are not completely airtight.
[0006] An object of the present invention is to enable pouches to be made on a vertical
machine.
[0007] According to the present invention a smoker's article comprises a quantity of tobacco
wrapped and heat sealed in a plastics envelope which is completely enclosed inside
the whole of a pouch which is closed and sealed so that no part of the envelope extends
outside any part of the pouch.
[0008] This does not necessarily avoid tobacco particles getting into the heat sealing area
of the envelope but this does not matter because the pouch being on the outside can
be effectively sealed.
[0009] The invention includes a method of packaging tobacco which consists in feeding plastics
sheeting on a vertical type machine, incorporating successive portions of tobacco
in envelopes made from this sheeting, heat sealing the envelopes, forming a pouch
around each envelope, and sealing the pouch.
[0010] The pouch may be sealed by heat sealing or by applying a self adhesive tab.
[0011] In the vertical machine the polypropylene or similar sheeting is fed off a roll and
formed into a vertical tube which is sealed on horizontal sealing lines periodically
and fed with tobacco between the sealing lines.
[0012] .The invention is illustrated by way of example with reference to the accompanying
drawings wherein:-
FIGURE 1 is a sectional view of a conventional pouch;
FIGURE 2 is a sectional view of a pouch made in accordance with the present invention;
and
FIGURE 3 illustrates the method of wrapping tobacco in envelopes in accordance with
the invention.
[0013] The known pouch as made on a horizontal machine comprises a pouch 10, having a self-adhesive
closure tab 11, and an outer thin plastics envelope 11 which is heat sealed both longitudinally
and at its ends and eventually discarded by the user while he continues to use the
pouch.
[0014] As shown in Figure 2, the pouch of the present invention comprises an inner envelope
15 of thin plastics heat sealable material which is heat sealed longitudinally and
at its ends and located within a pouch 16 of more substantial material (e.g., polythene
or laminated materials). The pouch in this example is sealed by a separate self sealing
tab 17. The pouch may be a polythene or laminated sheet with printing.
[0015] The method of manufacture is illustrated in Figure 3. A sheet 20 of thin plastics.
material e.g., polypropylene is fed from a roll 21 to a vertical tube former 22. The
vertical tube is sealed by a heat sealer 25 forming a vertical seam. Tobacco is fed
at 24 into the tube at intervals and the tube is moved down step by step and sealed
by double seals as at 27, 28 by heat sealing devices 29, 30. A tear strip may be included
and fed from a roll 21A together with the sheet 20. The envelopes are separated by
cutters 31. The envelopes are fed by a conveyer 32 to a wrapping device 33 in which
each envelope is wrapped in a pouch which is closed by the sealing tab.
[0016] Instead of a horizontal wrapping machine 32, 33 for wrapping the envelope in a pouch,
a vertical pouch wrapping machine may be used directly below the envelope wrapping
machine.
[0017] In an alternative procedure an operator may insert the sealed envelopes into pre-made
pouches or the sealed envelopes may be inserted by automatic means into pre-made pouches.
[0018] The envelopes are preferably made of thin plastics material which can be torn by
means of a tear strip whereas the pouches are preferably made of thicker material
and may be closed by a pull-off strip or tab
1. A smoker's article comprising a quantity of tobacco wrapped and heat sealed in
a plastics envelope (15) which is completely enclosed inside the whole of a pouch
(16) which is closed and sealed so that no part of the envelope (15) extends outside
any part of the -pouch (16).
2. A smoker's article as claimed in Claim 1, characterised in that the envelope is
provided with a tear strip (21A) by which it can be torn open and the pouch (16) is
made of thicker material and is closed by. a separate pull-off tab (17).
3. A method of providing wrapped quantities of tobacco which consists in feeding plastics
sheeting on a vertical type bag making machine, incorporating successive portions
of tobacco in envelopes (15) made from this sheeting, heat sealing the envelopes and
subsequently forming a pouch around each envelope and sealing the pouch.
4. A method as claimed in Claim 2, characterised in that the heat sealed envelopes
are fed by a horizontal conveyor to a wrapping machine (32,. 33) which wraps successive
envelopes in the pouches.
5. A method of providing a sealed quantity of tobacco which consists in heat sealing
the tobacco in an envelope of tearable material provided with a tear strip (21A),
and subsequently enclosing said envelope in a pouch of thicker material which can
be opened by a separate self sealing tab (17).