TECHNICAL FIELD
[0001] The invention relates to a method in wrapping a product, where a web-like wrapping
material is wound round the product. The invention also relates to a store of a wrapping
material web which is to be wound round the product for carrying out the method. The
invention also relates to an apparatus for wrapping a product.
BACKGROUND
[0002] At the present time goods are often wrapped by being wound round with a material
web consisting of stretch film, for example. The wrapping operation is accomplished
by the goods, e.g. a pallet with a stack of articles, being rotated about its axle
relative a store of web-like wrapping material so that the latter is wound round the
goods. Especially in the utilization of stretch film there occurs substantial wrinkling
of the film transverse its winding direction, as well as enclosure of air between
the film and the goods or underlying turns of the film. The result is that the wrapping
is not given the desired smoothness and transparency.
[0003] Particularly with the wrapping technique where a cylindrical product is carried on
two parallel, horizontal, spaced and rotating support rolls, while being wound with
stretch film in a plane substantially containing the axis of the product, there may
be substantial air enclosures at the end surfaces of the cylindrical goods. Particularly
when a cylindrical product thus wrapped with stretch film is to be stood with one
end surface on a substructure after the wrapping operation, it may occur that the
enclosed air is compressed by the weight of the product and ruptures the wrapping,
which may also generate a very sharp bang.
[0004] It is, of course, a desire with the envisaged wrapping technique to perform wrapping
as rapidly as possible. The wider the wrapping web is, the more rapidly can the wrapping
operation we carried out. A desire often recurring is to have the wrapping web of
substantially the same height as the goods, at least when the latter has a uniform
cross section along an axis at right angles to the longitudinal direction of the wrapping
material web, and parallel to the plane of the web. The winding speed is preferably
kept as heigh as possible as well.
[0005] It has been found, however, that the air enclosures and wrinkling of the wrapping
material web in its transverse direction become troublesom even for relatively low
winding speeds, and even for relatively small width of the wrapping material web.
[0006] 'An object of the invention is therefore to propose a method,an apparatus and a wrapping
material web store which substantially limit the air enclosrues in the wrapping, limit
the tendency of the web to wrinkle transverse its longitudinal direction on the goods,
and thereby permit increased winding speed and/or increased width of the material
web.
CHARACTERIZATION OF THE INVENTION
[0007] The inventive method relates to wrapping a product by winding a web-like wrapping
material, preferably stretch film,about the product. In accordance with the invention,
the wrapping material is wound in the form of at least two parallel strips running
substantially edge to edge, which in consecutive length sections are separated from
each other along at least a portion of the section length. The strip material can
be arranged in the form of a coil which is orbitted relative the product in an encompassing
path round the product while being drawn out and wound round the product. The method
is particularly well found in the cases where the surface of the product to be wrapped
has varying distance from the rotational centre of the film orbitting along its wrapping
periphery.
[0008] The strip material can be arranged in the form of a single web in a store, e.g. a
web material coil, which is orbitted relative the product, the web being slit while
being withdrawn from the store to form the said strips.
[0009] A store of a wrapping material web which is to be wound round a product for carrying
out the method is essentially distinguished in that the web has the form of two strips
which are substantially parallel and run edge to edge during withdrawal from the store,
said strips being separated from each other, at least along a portion of the length
of the section, in consecutively following length sections.
[0010] The web may be perforated, the perforations preferably having the form of slits which
extend in the longitudinal direction of the web. The strips of the material web can
also be completely separated and arranged as contiguous coils on a common core.
[0011] The outer end of the web may be arranged cuneiformed with the tip of the cuneiform
shape at the web end, and substantially at the parting line between the strips of
the web.
[0012] A preferably weakly adhesive glue spot can be arranged between the tip portion of
the web and the nearest underlying turn of the web. Detection marking can furthermore
be arranged on the web in the area of the end of the web, such marking being a spot
of ferromagnetic material, for example, which can be detected for indicating the need
of new web stock.
[0013] The apparatus comprises a conventional wrapping device that is holder for a stock
of or guide for a wrapping material web and means for relatively rotating the holder
or guide and the article so as to wrap the article, and is distinguished by means
for slitting the web in a position between the article and the holder or guide, said
slitting means being arranged to slit the web into at least two strips as it passes
the slitting means during a wrapping operation.
[0014] The invention is defined in the appended claims.
[0015] The invention will now be described in detail in the form of an example, with reference
to the appended drawing.
DRAWING
[0016] Fig. 1 schematically illustrates a wrapping plant with a stock of material web in
accordance with the invention. Fig. 2 schematically illustrates an alternative plant
in which the method and stock in accordance with the invention may be utilized. Fig.
3 schematically illustrates the function of the inventive technique. Fig. 4 schematically
illustrates a stock in accordance with the invention. Fig. 5 schematically illustrates
an alternative stock in accordance with the invention. Fig. 6 illustrates an apparatus
for carrying out the method in accordance with the invention. Fig. 7 is a view taken
along the line VII-VII in Fig. 6.
EMBODIMENT EXAMPLES
[0017] A cylindrical product 1 is illustrated in Fig. 1, e.g. a paper coil from a paper
mill. The coil 1 is to be wrapped with a web 2 of stretch film. For this purpose the
coil 1 is carried by two parallel, spaced rotating rolls 3, so that the coil 1 rotates
about its axis 4, which can be assumed to be in a horizontal plane. The web 2 is then
unwound in the horizontal plane about the roll 1 while being withdrawn from a stock
coil 7 carried by, and orbited about an axis 5, which is thus vertical and placed
approximately directly above the product 1. With the aid of perforations 10 the stretch
film 2 is pierced along the whole of its length to form two strips 21 which are kept
together by the material remaining between the individual perforations 10.
[0018] It is naturally a desire to minimize the time taken for wrapping the product 1. In
principle, this minimization can be achieved by two measures, namely utilizing as
wide a web 2 as possible, and by orbiting the stock 7 at a speed as great as possible
about the axis 5 relative the product 1.
[0019] Turning now to Fig. 3, there is here illustrated a side view of the product 1 in
Fig. 1, and the film 2 is schematically depicted such as it appears after having been
wound about the end edge of the product 1. By the stock 7 being orbited at relatively
great speed, the web 2 will have a curved profile due to the slipstream, and furthermore
this curved configuration is emphasized by the film 2 being curved by contact with
the end edge of the product 1. The result will be that the end edges of the film 2
will come into contact with the product while encapsulating air in a space 8 between
the film 2 and the surface of the product 1. Due to the perforations 10, the air which
tends to be encapsulated can flow out again through said perforations, as illustrated
by the arrows in Fig. 3. The perforations 10 also let air through during the winding
process itself, before the film part pulled out from the stock 7, has yet come into
contact with the product 1, for which reason the film 2 will not assume such an accentuated
curvilinear configuration.
[0020] By having the film 2 provided with perforations 10, or the like, in accordance with
the invention, the transverse profile of the film 2 will not be as curved, and this
means in turn that the heavy transverse wrinkling of the film 2 previoulsy experienced
along the cylindrical surface of the product 1 will not be so accentuated as previously.
[0021] Fig. 2 illustrates a standing stack 1a of articles, e.g. such as are carried on a
pallet, this stack being rotated on a turntable 30 while the film stock 7 is vertically
raisable and lowerable, the film 2 being wound onto a mantle surface of the stack
1 by rotation of the turntable 30. In this case as well, the stretch film 2 will tend
to assume the curved profile illustrated in Fig. 3, this tendency being heavily reduced,
however, by the inventive perforations 10.
[0022] Fig. 4 illustrates a stock in accordance with the invention, in the form of a coil
7 of a stretch film web 2 divided into two strips 21 with the aid of a perforation
10. Fig. 5 illustrates an alternative stock in accordance with the invention, comprising
a coil 7 of a stretch film web 2, which is pierced along the whole of its length by
a slit 100 to form two completely separate strips 21 lying edge to edge, adapted on
a common core 18. Figs. 6 and 7 illustrate how the stock 7 may consist of a stretch
film web without any perforations or slits, the stock being arrangeCL in the form
of a roll from which the stretch film web is wound off. A disc-like serrated slitting
knife 41 is arranged in contact with the web 2, which is drawn from the stock 7 such
that under rotation the knife perforates the web with a plurality of slits 10 as illustrated
in Fig. 7, the inventive effect thus occurring.
[0023] As will be seen from Fig. 4, the forward end of the stretch film may be "cuneiform
and provided with a glue spot 40 for retaining the film end on the roll during transport
of the film roll, and also serving to allow simple connection of the outer end of
a new coil of film to the inner end of a coil of film which is about to become exhausted.
Although not more closely illustrated, the stretch film in the area of its terminal
end may be provided with a detectable marking, e.g. in the form of a magnetically
or optically detectable spot, which can be read off for indicating the need of replacing
a film stock with a new one.
[0024] The web 2 is perforated or slit at preferably about half its width, when two strips
21 are to be formed. If more strips are to be formed, the slits or perforations are
placed so that the strips are mutually just as wide.
[0025] The inventive technique has its use, particularly when the strips are wound with
partial overlapping of the turns, whereby the slits, perforations or the like, of
the web will be covered by the strips in turns lying on top.
[0026] As indicated above the web material is generally air tight or air catching, in an
extent such that it tends to behave in the manner described in the background portion
of the specification. A typical web material with such properties is plastics stretch
film, but the invention is applicable also for other conventional wrapping webs, such
as plastics foils or paper, which are used not only for stabilizing the wrapped article
or article stack, but also for protecting the article or stack against the environment,
e.g. rain.
1. Method in wrapping a product (1) where a web--like wrapping material (2) is wrapped
round the product, characterized in that the wrapping material is wound in the form
of at least two parallel strips (21) running substantially edge to edge, which in
consecutive length sections are parted from each other along at least a port- - ion
of the length of the section.
2. Method as claimed in claim 1, characterized in that the web material is arranged
in the form of a coil (7) which is orbited relative the product in a path going round
the product (1) while said web is being pulled out and wound round the product.
3. Method as claimed in claim 1, characterized in that the product (1) is cylindrical
and that the web material (2) is wound round the product in a fixed plane substantially
coinciding with the axis of the product, and preferably while the product is rotated
about its axis.
4. Method as claimed in any of claims 1-3, characterized in that the web material
is arranged in the form of a single web (2) in a stock which is orbited relative the
product and that the web is slit to form said strips while being pulled out from the
stock.
5. Stock of wrapping material web which is to be wound round a product (1) for carrying
out the method in accordance with claim 1, characterized in that the web (2) has the
form of two substantially parallel strips (21) running edge to edge while being drawn
out from the stock, said strips being separated from each other along at least a portion
of the length of the section in consecutive length sections.
6. Stock as claimed in claim 5, characterized in that the web is perforated, the perforations
(10) preferably having the form of slits extending in the longitudinal direction of
the web.
7. Stock as claimed in claim 5, characterized in that the strips of material web are
arranged on a common core.
8. Stock as claimed in any of claims 5-7, characterized in that the outer end of the
web is arranged cuneiform with the tip of the cuneiformity substantially at the parting
line between the strips of the web.
9. Stock as claimed in any of claims 5-8, characterized in that a weakly adhesive
glue spot (40) is arranged between the tip portion of the web and the adjacent, preferably
nearest underlying turn of the web.
10. Stock as claimed in any of claims 5-9, characterized in that a detection marking
is arranged on the web in its terminal area, said marking consisting, for example,
of a spot of ferromagnetic material which can be detected for indicating the need
of new web stock.
11. Apparatus for performing the method of claim 1, comprising a holder for a stock
of wrapping material web or guide for the web, and means for relatively rotating the
holder or guide and the article to be wrapped so as to wrap the article, characterized
by means for slitting the web in a position between the article and the holder or
guide, said slitting means being arranged to slit the web into at least two strips
as it passes the slitting means during a wrapping operation.