[0001] This invention relates to a building toy or model system particularly having modular
units and to such units.
[0002] The aim is to provide a system that has greater flexibility or other advantage, at
least in certain circumstances, over well-known and popular systems relying on interference
fitting relative to studs in faces of modular members. Amongst the limitations of
such systems is that building is restricted by requirements at least partially to
superpose studded and receiving faces of the modular members. Those faces are generally
simply the opposite faces of standard or basic modular members of the system. As well
as limiting erection/building, such systems often further lead to provision of an
overly large number of special-purpose pieces.
[0003] With this aim in view, we now propose herein a system utilising edge-wise intercoupling
of modular members by mutual engagement of projections from each of such edges.
[0004] Shallow modular members can be provided, even where, as is preferred, the projections
are within the thickness of such members, and walls, skins, frames can be built up
without undue and/or clumsy thickness. In fact, modular members hereof may be in the
form of peripheral frames with optional covers, thus enabling construction of skeletal
forms or covered shells.
[0005] Preferably, for implementing this invention, modular members have edge projection
formations of two types each to interfit with the other type on another modular member.
In one aspect hereof, such edge projection formations afford a choice of relative
angular positions of interengaged members. In another aspect hereof, such edge projection
formations afford a choice of hinged and non-hinged interengagement of modular members.
[0006] Basic modular members have straight edges with said projections, preferably with
at least one of each type on different edges thereof. Rectangular, specifically square,
and triangular elements will be described, but should not be taken as limiting, either
to equal- length sides or to all-straight-sided shapes of members.
[0007] For hinging, preferred embodiments hereof have projections of one type, called male,
in the form of lugs with sideways, spigot-like protrusions; and projections of the
other type, called female, in the form of lugs with grooves capable of accommodating
male spigot-like protrusions. Clearly, for hinging the spigot-like protrusions of
each set should all be aligned together. Moreover, for secure interengagement it will
help for the lugs of each set corresponding to a side of a modular member to be staggered
and alternating as to their heights relative to the thickness of the member, basically
to opposite sides of the axis of hinging, but always with their spigot-like protrusions
or grooves at the same medial- thickness of the member. Then, each of intercalating
sets of lugs will have its lugs engaged from both sides.
[0008] For non-hinging interconnection, preferred embodiments hereof also have projections
of one type, called male, in the form of lugs with thickenings or ribs; and projections
of the other type, called female, in the form of lugs with recesses or grooves. Again,
the lugs of each type should be staggered and alternating as to their positions in
the thickness of the modular member, but now the lugs of the two types will register
in position along a side of the member and be capable of being pushed together with
lugs of one'type sliding over lugs of the other in alternating sequence for security
of engagement via interengagement of the thickening or ribs and the recesses or grooves.
[0009] Both of hinging and non-hinging interengagement are readily provided for by appropriate
positioning, in sets, of male lugs with sideways spigots extended as ribs on the lugs;
and female lugs with spaced grooves from each side and capable of accommodating either
of a said spigot or a said rib like extension. Gaps between such ribs and such grooves
as lands can assure lateral location.
[0010] A half female or male type projection will usually be located at one end of each
side of our modular members.
[0011] The spacing of the grooves/spigots on their respective projections from the sides
of the modular members are readily set so as to assist interengagement of modular
members at angles other than 90
0 or 180
0. The ends of at least the female type projections may be chamfered to further assist
interengagement.
[0012] The modular members may further comprise decorative or distinguishing means removably
attachable thereto. The distinguishing means may in one embodiment comprise the aforesaid
covers each being a substantially planar member adapted to engage and fill-in a recess
or the like in the modular member.
[0013] The planar member which serves as an in-fill member may in a further embodiment comprise
a skirt portion depending from one surface of the planar member, the skirt portion
being adapted to interengage and interfit the recess, or a hole through the modular
member as for a frame-like modular member. The skirt portion is preferably spaced
from a peripheral portion of the planar member, so as to permit the peripheral portion
to overlie the one or more sides of the modular member. The skirt portion is preferably
adapted to friction-fit recess or the like of the planar member. The recess or the
like has preferably the same dimensions as the skirt portion so that the recess or
the like may positively interengage and interfit with the skirt portion.
[0014] The planar member may be identifiable by sight, preferably colour and/or pattern,
and/or by touch, preferably texture.
[0015] The modular member may be formed by moulding, for example injection moulding, a synthetic
polymeric material, such as a general purpose polystyrene, polypropylene or reinforced
nylon.
[0016] This invention will now be further described, by way of example only, with reference
to the accompanying drawings, in which:
Figure 1 is a plan view of one embodiment of a square building system module according
to the invention;
Figures 2 and 3 are side views of the module of Figure 1;
Figures 4 and 5 show details;
Figures 6 and 7 are side views of interconnected modules of Figure 1;
Figure 8 is a plan view of a triangular building system module; and
Figure 9 indicates a cover part.
[0017] Referring to Figures 1 to 5 of the drawings, a building system module of resilient
plastics material has a generally open square body 10 having sides 11 of much less
width and depth than their length. On each side 11 are a series of lug-like projections
for interengagement with complementary lug-like projections of other modules.
[0018] Opposite sides of the module have like sets of projections, one set 13 being of what
we call male type and the other set 14 of what we call female type. Basically, the
male type comprises a pair of rod-like-spigots 15 extending generally parallel to
the module sides in opposite directions from a lug 16. The spigot formations 15 extend
partially above the top or bottom surface 17 of the associated lug 16 depending on
the orientation of the module. As shown, such extensions are alternately above top
and bottom surfaces from one lug to the next. Basically, the female type projection
comprises a lug 20 having a pair of grooves 21 in top or bottom surfaces thereof for
accommodating the spigots of the male type projections. Again, as shown, the grooves
21 alternate in being in top and bottom surfaces from one lug to the next.
[0019] At one end of each side is a one-sided or half projection for both male and female
sets of projections.
[0020] The sets of male projections have their spigots 18 all in alignment, effectively
to define an axis of rotation that is at one half of the thickness of the module along
associates sides and positioned spaced both from free ends and from bottom of the
lugs.
[0021] Similarly, the sets of female grooves are aligned and positioned for the same purpose
when mated intercalatingly with a male set for hinged interconnection.
[0022] It will be evident, for intercalation (see Figure 6) that the extent of the spigots
15 beyond the lugs 16 parallel to the sides of the module will be accommodated by
the length os the grooves 21 in the lugs 20. Also, the widths of the lugs 20 will
be such as to fit between spacings of the lugs 16, and vice versa, for intercalation.
[0023] At intercalation, the spigots 15 of each lug 16 will engage grooves 21 of two flanking
lugs 20 from opposite sides and the same clearly applies to the grooved lugs 20 and
flanking spigoted lugs 16, so that a secure hinged interengagement is achieved.
[0024] Overall, at intercalation, there will be appropriate clearances (between lugs 16
and 20 and between their ends and the sides of the modules between the lugs) to allow
hinged movement between limits that afford a range of movement between relative orientations
of modules that constitute or go beyond desired normal connection directions. For
the embodiment shown such range is at least 180° to give directions that are at least
90° to each side.
[0025] It is also the case, as shown, that the extent of each of the spigots 15 over the
top or bottom surface of lugs 16 is also such as to be accommodated by the grooves
21 in the lugs 20, and the widths of the lugs as well as the spaces on each lug between
ends of its spigot or groove formations permit of the lugs 16 and 20 being interconnected
in superposition (see Figure 7) giving a substantially rigid, no hinged interconnection
with the modules concerned essentially coplanar.
[0026] Engagement of modules is achieved by pushing complementary projections together in
the desired orientation of the modules until the spigots 15 are in the grooves 21.
The resilience of the module material allows some deformation of the projections to
facilitate this. Furthermore, chamfered ends 25 of the female type projections can
facilitate the push engagement of the modules-.
[0027] If another identical module to that shown in Figure 1 is placed in register over
the module of Figure 1, then a hinged connexion between the two modules would be formed
at the right hand side of the first or lower module by translating the upper module
to the right hand side of the module of Figure 1, and then pushing complementary projections
or lugs together. A similar connection can also be made after rotating the upper module
clockwise through 90
0, due to the male projection sets 13 being on adjacent sides of the modules 10.
[0028] Alternatively, if the other identical module to that shown in Figure 1 is placed
in register over the module of Figure 1, non-hinged connection will be achieved if
the other module is turned over maintaining side edge positions and optionally rotated
through 90° in a counter clockwise direction, translated to the left hand side of
the lower module, and spigots and grooves engaged by pushing the sides of the modules
together.
[0029] Lateral movement between two modules hinged together is substantially prevented by
intercalation of their lugs. Such movement is also substantially prevented for non-hinged
interconnection by the lands between grooves of a lug and spigots of a mating lug.
[0030] Once two modules have been secured together in a substantially co-planar relationship,
it is possible to secure either a single further module to the previously coupled
modules, or two further modules to the previously coupled modules, one further module
being on each side of the coupled modules and secured together via their complementary
projections.
[0031] A single further module is secured to the previously coupled modules in a hinged
relationship.
[0032] If two further modules are secured to the previously coupled modules, the connexion
so formed between the additional modules is substantially co-planar and rigid or non-hinged,
and the four relatively secured modules are in cruciform relation.
[0033] The square embodiment of Figure 1 represents a development, from a module where similarly
lugged sides were disposed oppositely, but no particular disadvantages in use is seen
in the latter as an alternative or additional option to what is shown. However, for
manufacture, that shown will need no relative inversion of the lug formations of the
same type.
[0034] In off-setting the projections, there are complementary half-male/female projections
at corners and diagonally opposite each other.
[0035] Figure 8 shows a triangular module 40 with two female and one male side otherwise
the same as for Figure 1. It will, of course be useful also to provide a triangular
module with two male and one female side.
[0036] A substantially planar in-fill member 50 is shown in Figure 9 having a skirt 52 depending
therefrom and spaced from a peripheral portion 54 thereof. The in-fill member is adapted
to engage and interfit a central recess 70 in a module and serves to distinguish modules
relative to each other. The skirt is adapted to friction fit the recess, whilst the
peripheral portion 54 can overlie the sides of the module. It will be evident that
similar provision may be made for the triangular module.
[0037] It will be appreciated that although square and triangular shaped modules have been
described, modules of any geometric shape with at least one straight side, normally
a plurality such as rectangles and other polygons, are included within the scope of
the invention.
1. A modular unit for a building toy or model system, having projections from edges
thereof that are mutually engageable with projections of other said units.
2. A unit as claimed in claim 1 having edge projection formations of two types each
to interfit with the other type on another modular unit.
3. A unit as claimed in claim 1 or 2 wherein said edge projection formations afford
a choice of relative angular positions of interengaged units.
4. A unit as claimed in claim 1 or 2 wherein said edge projection formations afford
a choice of hinged or non-hinged interengagement of modular units.
5. A unit as claimed in any one of claims 1 to 4 wherein said units have straight
edges with said projections.
6. A unit as claimed in claim 5 having a set of each type of projection on different
edges thereof.
7. A unit as claimed in any one of claims 1 to 6 wherein one type of projection is
a lug with sideways spigot-like protrusions and the other type is a lug with grooves
capable of accommodating the spigot-like protrusions of the one type of projection.
8. A unit as claimed in claim 7 wherein said spigot-like protrusions of each set are
aligned together.
9. A unit as claimed in claim 8 wherein the lugs of each set corresponding to a side
of the unit are staggered and alternating as to their heights relative to the thickness
of the unit.
10. A unit as claimed in claim 9 wherein the lugs are to opposite sides of a hinging
axis.
11. A unit as claimed in any one of claims 7 to 10 wherein a set of projections are
in the form of lugs with thickening or ribs and a set of projections are in the form
of lugs with recesses or grooves for accommodating said thickenings or ribs, the lugs
of each set being staggered and alternating as their positions in the thickness of
the unit.
12. A unit as claimed in any one of claims 7 to 11 wherein at least a set of lugs
has sideways spigots extended as ribs on the lugs and at least a set of lugs has lugs
with spaced grooves from each side and capable of accommodating either of a said spigot
or a said rib.
13. A unit as claimed in any one of claims 7 to 12 wherein ends of lugs are chamfered.
14. A unit as claimed in any one of claims 1 to 13 of shallow formation.
15. A unit as claimed in any one of claims 1 to 14 having a recess therein or a hole
therethrough.
16. A unit as claimed in claim 15 having a cover for said recess or said hole.
17. A unit as claimed in claim 16 wherein said cover comprises a planar member having
a skirt portion that interengages and interfits the recess or the hole.
18. A unit as claimed in claim 17, wherein the skirt portion is spaced from a peripheral
portion of the planar member.
19. A unit as claimed in claim 17 or 18 wherein the skirt portion is a friction fit
with said recess or hole.
20. A unit as claimed in any one of claims 1 to 19 of synthetic polymeric material.
21. A unit as claimed in claim 20 of polystyrene polypropylene or reinforced nylon.
22. A building toy or model system comprises a plurality of units according to any
one of claims 1 to 21.