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(11) | EP 0 109 444 A1 |
| (12) | EUROPEAN PATENT APPLICATION |
| published in accordance with Art. 158(3) EPC |
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| (54) | DIRECTION-OF-FLOW CONTROLLER |
| (57) A direction-of-flow controller is provided for a diffuser of an air conditioner to
control its diffused flow. This controller mainly consists of a curved bonded wall
(3), a linear bonded wall (5) provided with a bias projection (4) upstream, and a
controlling blade (6) rotating around a shaft (60) as a center. The blade (6) is composed
of two surfaces (7), (8) having a biasing action and a curved surface (9), it effectively
utilizes the attachment of the flow to the walls (3), (5) and the surface (9), thereby
enabling a wide deflection and branching operation while decreasing the air flow rate
hardly at all. |
TECHNICAL FIELD:
[0001] The present invention relates to a flow direction controller disposed at the blow-out portion of an air conditioner and adapted to deflect the flow of air from the source to any desired direction.
BACKGROUND ART:
[0002] An air conditioner having both of air cooling and air heating functions preferably has a flow direction control adapted to direct the air downwardly in the heating mode and horizontally in the cooling mode, respectively, in order to establish a uniform temperature distribution in the room under the air conditioning.
[0003] The user, however, may feel unpleasant if he is impinged upon by the heated air downwardly discharged from the air conditioner in the heating mode at an excessively large rate. On the other hand, an experiment proves a fact that a satisfactorily uniform temperature distribution can be attained by directing only a predetermined part of the discharged air downwardly while directing the other part horizontally. Thus, the air conditioner has been required to have a splitting function for the discharged air to direct a predetermined part of the air downwardly while directing the other horizontally, thereby to attain a good air temperature distribution without imparing pleasant feel imparted to the user.
[0004] To comply with this demand, United States Patent No. 4327869 shows an arrangement in which, as shown in Fig. 1, the deflection of the discharged air over a wide area and the splitting of the air are conducted by varying the rotational position of a single deflector O. This known arrangement, however, involves a problem that the flow of discharged air encounters a considerably large flow resistance particularly when the deflector 0 is positioned to produce horizontal and downward flow components of the air.
DISCLOSURE OF THE INVENTION:
[0005]
Accordingly, the present invention provides a flow direction controller constituted mainly by two flow-attaching walls and a control blades having two biasing surfaces and a curved surface, thereby to permit the splitting of the discharged air through an efficient attaching and deflection of the air flow without being accompanied by a substantial reduction of flow rate of the discharged air.
BRIEF DESCRIPTION OF THE DRAWINGS:
[0006]
Fig. 1 is a sectional view of an example of the conventional flow direction controller;
Fig. 2 is a perspective view of the whole part of a flow direction controller in accordance with an embodiment of the invention;
Fig. 3 is a sectional view taken along the line A-A of the controller shown in Fig. 2 with the control blade 6 positioned for horizontal blowing;
Fig. 4 is a view similar to that in Fig. 3 with the control blade 6 positioned for downward blowing;
Fig. 5 is also a similar view with the control blade 6 positioned for the split blowing of the air;
Fig. 6 is a chart showing the air deflecting characteristics of the embodiment of the invention;
Fig. 7 is a chart showing the flow-rate characteristics of the embodiment;
Fig. 8 is an illustration of an overhead heat pump to which the invention is applied;
Fig. 9 is a sectional view of a second embodiment of the invention with the control blade 6 positioned for the horizontal blowing;
Fig. 10 is a sectional view similar to that in Fig. 9, with the control blade 6 positioned for the downward blowing;
Fig. 11 is a sectional view similar to that in Fig. 9, with the control blade 6 positioned for the split blowing of the air;
Fig. 12 is a sectional view of a third embodiment, with the control blade 6 positioned for the horizontal blowing;
Fig. 13 is a sectional view similar to that in Fig. 12, with the control blade 6 positioned for the downward blowing;
Fig. 14 is a sectional view similar to that in Fig. 12, with the control blade positioned for the split-blowing of the air;
Fig. 15 is a sectional view taken along the line A-A of Fig. 2, with the control blade 6 positioned for the split-blowing of the air;
Fig. 16 is a sectional view of a fourth embodiment of the invention; and
Fig. 17 is a schematic illustration of a controller.
THE BEST MODE FOR CARRYING OUT THE INVENTION:
[0007]
Referring-to Figs. 2 to 5, a reference numeral 1 denotes a blow out passage, 2 denotes an air outlet, 3 denotes a curved flow-attaching wall (this may include a straight section downstream from the curve as illustrated), 4 denotes a means provided on the wall opposing to the flow-attaching wall 3 and adapted to bias the flow inwardly (towards the flow-attaching wall 3), (referred to simply as "biasing projection", hereinunder), 5 denotes a straight flow-attaching wall disposed downstream from the biasing projection 4, and 6 denotes a control blade rotatable around the axis of a shaft 60 which extends perpendicularly to the direction of flow of air and in parallel with the flow-attaching wall 5. As will be seen from the drawings, the control blade 6 is a columnar member having a substantially triangular cross-sectional shape, and is constituted by biasing surfaces 7 and 8 and a curved portion (wall presenting curved surface) 9. For the purpose of simplification of the description, the surface designated at a numeral 7 will be referred to as a "downward-blow biasing surface", while the surface designated at 8 will be called as "split-flow biasing surface", hereinunder. The downward-blow biasing surface 7 and the split-flow biasing surface 8 have substantially rectilinear forms, and are jointed to each other at an angle 8 to provide a configuration which divides the flow of air into two components of different directions (Fa and Fb) when the control blade 6 takes an angular position for split-flow of the air as shown in Fig. 5, so that one of the flow components attaches to the linear flow-attaching wall 5 while the other to the curved flow-attaching wall 3. Preferably, this angle is about 120°. On the other hand, when the control blade 6 takes a position other than the position for the split-flow of the air, e.g. a position shown in Fig. 3 or Fig. 4, the curved portion 9 and the downward- flow biasing surface 7 cooperates to direct the discharged air in a.spontaneous direction within the range between the horizontal and downward directions. In order to avoid any turbulency of the air, the joint portion between these two surfaces has a substantially arcuate form and these two surfaces extend substantially in parallel with each other at a small angle left therebetween.
[0008] Fig. 8 shows an overhead heat-pump type air conditioner to which the described embodiment is applied. This air conditioner has a casing 11, Silocco fan 12, heat exchanger 13, heater 14, an inclined top panel 15 for restricting the blow out passage, and a lower restriction 16.
[0009] In this air conditioner, the direction of the air blown from the air conditioner is controlled in the manner shown in Figs. 3 to 5 in accordance with the rotation of the control blade 6. Namely, Figs. 3, 4 and 5 show, respectively, the flow direction controller in the states for the horizontal blowing, downward blowing and split-flow of the discharged air.
[0010] The state for the horizontal blowing will be explained first with reference to Fig. 3. In this case, the control blades 6 takes the horizontal position (position shown in Fig. 3). The flow of air coming from the upstream side is divided by the control blade 6 into two parts: namely, the upper flow component Fa which flows along the upper side of the control blade 6 and the lower flow component Fb which flows along the lower side of the control blade 6. This division of air flow can be conducted without substantial turbulency of air because the joint portion 10 has a substantially arcuate form. The flow component Fa is biased by a component Fc produced.by the biasing projection 4 so as to flow along the curved portion 9, while the flow component Fb flows along the downward-blow biasing surface 7. The flow component Fa along the curved portion 9 interferes with the straight flow-attaching wall 5 to flow along the latter.
[0011] On the other hand, the downward flow Fb flows along the downward-blow biasing surface 7 and merges into the upper flow component Fa to form a generally horizontal blow of air.
[0012] The state for the downward blow will be described with reference to Fig. 4. In this state, the control blade has been rotated 60° counter-clockwisely from the position shown in Fig. 3. In this case, the flow of the discharged air is divided into the flow component Fa on the upper side of the control blade 6 and the lower flow component Fb on the lower side of the control blade 6, as in the case of the horizontal blowing. The upper flow component Fa is biased downwardly by the flow component Fc produced by the biasing projection 4, so as to attach to the curved portion 9 of the control blade 6.
[0013] On the other hand, the lower flow component Fb is biased downwardly by the downward-blow biasing surface 7 and attaches to the flow-attaching wall 3 by Coander effect. Since the upper flow component Fa.moves along the curved portion 9 of the control blade 6, it can easily be merged in the lower flow component Fb to form a flow which attaches to the flow-attaching wall 3 and, hence, deflected to the lower side. Since the downward flow of the air makes an efficient use of the attaching effect to the wall, it is possible to attain a downward deflection angle of about 80° with a flow-rate reduction ratio of less than 10% to the flow rate of air obtained in the horizontal blowing.
[0014] The state for split-flow of air will be explained hereinunder with respect to Fig. 5. In this state, the control blade 6 has.been rotated about 120° counter-clockwisely from the position for the horizontal blowing. As in the preceding cases, the flow F of air is divided into the upper flow component Fa flowing on the upper side of the control blade 6 and the lower flow component Fb flowing on the lower side of the same. In this case, however, the upper flow component Fa is deflected by the action of the downward-blow biasing surface 7 to attach to the straight wall 5 and efficiently attach to the latter so as to be directed horizontally. On the other hand, the lower flow component is deflected by the action of the split-flow biasing surface to attach to the attaching wall 3 so-as to be discharged downwardly along the wall 3.
[0015] Consequently, the air is discharged in the form of horizontal component and downward component splitting from each other.
[0016] The deflecting characteristics and the flow-rate characteristics as observed in this state are shown in Figs. 6 and 7. In these Figures, the axis of abscissa represents the rotation angle 8 of the control blade which is the angle formed between a line substantially parallel with the downward-blow biasing surface 7 and the direction F of the incoming flow as shown in Fig. 4. In Fig. 6, the axis of ordinate represents the deflection angle a which. is, as shown in Fig. 4, the angle between the direction of the incoming flow F and the direction of the outgoing flow FD, while the axis of ordinate in Fig. 7 represents the ratio of reduction of the air flow rate. From these Figures, it will be seen that the deflection angle a is increased up to about.80° in accordance with the rotation angle 8 of the control blade 6. The flow of air is divided into two components, i.e. the lower component and the horizontal component, when the angle 8 is increased to about 120°. The ratio of reduction of the air flow rate does not exceed 10% even in this condition. This value of the air flow rate reduction ratio is small enough to permit the flow direction controller of the invention to be used practically in an air conditioner.
[0017] When the flow direction controller of the invention is used in an overhead heat-pump type air conditioner as shown in Fig. 8, the flow of air discharged from the Silocco fan is heated or cooled as it flows through the heat exchanger 13 or the heater 14, before entering the blow out passage 1 of the flow direction controller. This flow of air is deflected upwardly or downwardly or made to flow out in the form of flow components splitting from each other. Accordingly, it becomes possible to attain the most comfortable blow of air by effecting such a control that, when the air conditioner operates in the cooling mode, the cold air is discharged horizontally, whereas, in the heating mode of the air conditioner, the air is blown downwardly if the air flow rate is not so large and in the form of horizontal and downward flow components if the flow rate of the heated air is large.
[0018] A second embodiment of the invention will be described hereinunder with reference to Figs. 9 to 11. In this second embodiment, the biasing projection 4 is movable substantially in parallel with the blow out passage 1 in accordance with the rotation of the control blade 6. More specifically, the biasing projection 4 is adapted to slide between the straight wall 5 and a guide plate 40, and is operatively connected to the control blade 6 by a mechanism shown in Fig. 9. A cam 17 is provided on the end of an extension of a shaft 60 of the control blade 6 so that the cam 17 rotates together with the control blade 6. As the cam 17 rotates, the transmission rod 18 rocks around a transmission shaft 19 so as to move the biasing projection 4 through a jointing projection on the biasing projection 4. The transmission rod 18 is held in contact with the cam 17 by means of a reset spring 21.
[0019] With this arrangement, the second embodiment of the invention operates in a manner explained hereinunder with reference to Figs. 9 to 11.
[0020] Referring first to Fig. 9 showing the state for the horizontal blow, the biasing projection 4 has been moved to the upstream side as viewed in the direction of the flow to provide a large length of the straight wall 5. This condition permits a more perfect attaching of the upper flow component Fa to the straight flow-attaching wall 5 to realize a higher uniformity of the flow velocity distribution in the horizontal blow. As the control blade 6 is inclined to the position for the downward blow, the transmission rod 18 is moved by the action of the cam 17 so that the biasing projection 4 is moved to the downstream side. This condition enhances the attaching of the upper flow component Fa to the curved portion 9 of the control blade 6 so that the merging of the flow components Fa and Fb at the downstream side of the control blade 6 is facilitated, and the deflection angle in the downward blow is increased with uniform flow velocity distribution. Fig. 11 shows the state in which the control blade 6 has been rotated from the position for the downward blow to the position for the split-flow of the air. In this case, the biasing projection 4 is moved again to the upstream side to enhance the attaching of the upper flow component Fa to the straight flow-attaching wall 9 so that the split-flow of air can be realized in a more perfect condition. Thus, in the second embodiment, the biasing projection 4 is moved in accordance with the rotation of the control blade 6 to the positions optimum for respective blowing states so as to increase the deflection angle of the flow and to improve the flow velocity distribution thereby to enhance the effect of the air conditioning.
[0021] A third embodiment of the invention will be described hereinunder with reference to Figs. 12 to 14. In this case, the control blade 6 is provided on its downward-blow biasing surface 7 and the split-flow biasing surface 8, respectively, with projections 70 and 80 for enhancing the effects of these biasing surfaces. As will be seen from the Figures, the greatest effect is obtained when these projections are provided on the downstream ends of respective biasing surfaces. The operation of this embodiment will be explained hereinunder with reference to the drawings. As will be seen from Fig. 12, the horizontal blow is achieved in the same way as that in the first embodiment. The downward blow also is achieved in a way substantially same as that in the first embodiment as will be seen from Fig. 13. In this case, however, the attaching of the lower flow component Fb to the flow-attaching wall 3 is enhanced by the projection 70 provided on the downward-blow biasing surface. At the same time, the attaching of the upper flow component Fa to the curved portion 9 is enhanced by the effect of the projection 80 provided on the split-flow biasing surface 8 so that the downward deflection angle is further increased. As shown in Fig. 14, in the state for the split-flow of the air, the attaching to the flow-attaching wall 3 is increased by the effect produced by the projection 80 provided on the split-flow biasing surface 8, so that the split-flow of the air is realized without fail even when there is a turbulency in the incoming flow of air. Although the illustrated embodiment has projections 70 and 80 formed on respective biasing surfaces, it is not always necessary to provide both of these projections. Namely, each projection performs its own advantage even when it is provided solely.
[0022] A fourth embodiment of the invention will be described hereinunder with reference to Figs. 15 and 16. The embodiments described hereinbefore involve a problem that the split-flow becomes imperfect as the width H shown in Fig. 2 becomes large, although no substantial effect is produced when the width H is small, due to the following reasons. In the split-flow mode of the operation, the jets of flow in respective directions flow while involving the air around these jets. When the width H is sufficiently small, no vacuum is generated in the space between two jets, because the ambient air flows from the front and lateral sides to make up for involvement of the air around the jets. As the width H is increased, however, a vacuum is generated in the space between two jets because the rate of make up of the air from the laterial sides is constant. Consequently, these jets of air are attracted by each other and finally merge in each other. (see broken lines in Fig. 15). Consequently, the separate jets are undesirably united into a single jet.
[0023] In this regards, it is to be noted that, in the embodiment under the description, the angle formed between the line tangent to the downstream end of the curved flow-attaching wall 3 and the substantially straight flow-attaching wall is selected such that the angle formed between the flow components attaching to respective flow-attaching walls is greater than the angle at which the merging of these flow components due to involvement of ambient air takes.place. Therefore, in the split-flow mode of the operation, although two jets involves the ambient air, this involvement is made up for by the supply of the air from the front side so that the generation of vacuum between these two jets is avoided thanks to the large angle y formed between the jets. (This angle should be at least 90°). Thus, no make-up from the lateral sides for the air involved by the jets is necessary even when the width H becomes large, so that the splitting state of the flow components is never failed. In addition, partly because the straight flow-attaching wall 10 is directed somewhat upwardly while the downstream end of the curved flow-attaching wall 3 is directed substantially downwardly, the flow components in the splitting state diverge in a greater angle, which in turn ensures a small reduction of the air flow rate and a greater angle of deflection.
[0024] Referring now to Fig. 17, a control system 24 is composed of a stepping motor 21 for driving the control blade 6, a temperature sensor 22 for sensing the blown air, and a control circuit for controlling the rotation angle of the steping motor in accordance with the temperature of the blown air. With this arrangement, it is possible to optimize the blowing condition to maintain a comfortable feel of the conditioned air, by effecting the control in such a manner that the air blows horizontally when the air temperature is lower than a predetermined temperature (a temperature at which the user does not feel the air to be too cold no more), while the air blows in the form of components splitting from each other when the air temperature is above the predetermined temperature.
INDUSTRIAL APPLICABILITY:
[0025]
As has been described, according to the invention, the control blade is composed of two surfaces capable of producing biasing effect and a curved portion. The attaching of the flow to the curved portion and the biasing effect produced by two biasing surfaces in combination serve to deflect the flow of air by making an efficient use of the attaching of flow to the curved flow-attaching wall and the straight flow-attaching plate, thereby to permit a deflection of the air over a wide angular range and split-flow of the air without being accompanied by a substantial reduction in the air flow rate. Therefore, by applying this flow direction controller to an air conditioner for example, it is possible to attain the control for the most pleasant feel to the user, thereby to remarkably enhance the effect of air conditioning.