[0001] This invention relates to roll window shades and, more particularly, to a window
shade having a non-telescoping roller assembly of substantially uniform outside diameter
from end-to-end, the shade material and roller assembly being sizable by hand without
the use of cutting instruments to fit the window shade to a given size window opening.
[0002] The number of sizes of window openings into which window shades must be fitted is
practically limitless. Practically all shades are in the range of 25 to 72 inches
(63.5 to 183 cm) in roller length but there are window openings for every dimension
within that range, and in older houses, window openings are frequently less than 25
inches (63.5 cm) wide. In the application of shades to windows, the shades must conform
to the window size rather than the window size conforming to the available size of
shades manufactured. This is true not only for newly constructed buildings, but obviously
also for those buildings.which were erected many years ago. For these reasons, when
a customer wants a shade, it is common practice to select an oversized shade and to
reduce the width of the shade material and the length of the roller to which the shade
is attached to conform the window shade to the size of the window opening in which
it is to be mounted.
[0003] In the mid-196U's, the Applicants introduced to the market-,roller assemblies which
could be reduced in length to conform to a given size window opening without the need
for cutting through the roller. These window shades provided improvements over prior
art shades and methods of sizing, and are disclosed in United States Patent Nos. 3,203,468;
3,299,944; and 3,580,323. These shades comprise two sections, one being telescopable
in the other for supporting the shade material so that the sizing of the shade can
be effected merely by cutting the shade material and the slat running through the
lower edge, sliding the cut material from the roller, and telescoping the projecting
portion of the roller into its adjoining section. The shade and roller combination
is such that the upper edge of the shade material is secured to the roller along its
entire length while at the same time permitting one of the roller sections to telescope
into the other. In one form of window shade, the roller includes a tube of paper or
other easily cuttable material interposed between the smaller section of the roller
and the shade material, the shade material being attached to the larger roller section
and to the interposed tube. This interrelationship of roller sections and shade material
provides the full support for the upper edge of the shade while permitting the smaller
roller section to telescope into the larger one. The attachment of the shade to both
the larger roller section and the tube fixes the tube against rotation with respect
to the larger roller section. On the other hand, the fixed tube with the shade material
attached prevents the shade material from drooping along the side depending from the
smaller section; and, when it is cut, the tube can be slid from the roller.
[0004] Shade material which can be incrementally sized to width by hand without the use
of cutting instruments became available in the marketplace in the early 1970's and
others have taken the obvious expedient of attaching such hand-strippable shade material
to a telescoping roller such that the shade material is initially attached to the
larger roller section with a contact adhesive concealed between a strip of paper being
provided on the smaller roller section for eventual securing of the unattached shade
portion to the smaller roller. In known shades of this type, the shade is sized by
completely unrolling the shade to expose the roller, holding the shade and the roller
up to the window and adjusting the telescoping roller to fit the window brackets.
The roller and shade material is thereafter removed from the roller brackets and the
excess shade material removed by then grasping the shade at a slit in the edge of
the shade material adjacent the roller. After the excess shade material is removed
by pulling down along a strip line coinciding with the slit, the protective paper
strip on the projecting end of the smaller roller is then removed and the unattached
portion of the shade material is pressed down on the adhesive. The shade must now
be manually rolled up. Although this type of shade permits sizing without the use
of cutting tools, it requires a relatively large number of steps and is characterized
by several distinct disadvantages. That is, in order for the shade to be sized, the
shade material must be completely unrolled with the excess shade material being removed
by stripping from the roller end of the shade toward the hem end. The shade must then
be manually attached to the smaller end of the roller and then manually wound on the
roller. One of the primary disadvantages, however, is that in shades of this type
there is a discontinuity or step where the two roller sections are joined, and the
shade has a tendency to droop over the larger roller onto the smaller roller making
the shade unattractive in appearance and causing wrinkling of the shade down its middle.
[0005] In the mid-1970's, the Applicants introduced to the market the first roll window
shade capable of being sized to fit a given window opening without the use of cutting
tools while the shade was fully rolled on the roller with the shade material being
secured along substantially its entire width to a hand-sizable roller having a substantially
uniform outer diameter. This invention permitted not only hand-sizing of the window
shade assembly but also provided that capability without the need for unrolling of
the shade and without the drooping and wrinkling found in other window shade assemblies
employing a telescoping roller. In this respect, attention to United States Patent
Nos. 4,102,384, 4,102,383 and 4,102,385 is drawn.
[0006] In U.S. Patent No. 4,102.384, the window shade assembly comprises a roller including
a first tubular roller section, a second roller member having one end telescopingly
seated within the first member and a tube surrounding the axially projecting portion
of the second member and abutting the end of the first member to provide a smooth
outer roller surface. The shade material is secured to the larger roller member and
to the tube along substantially its entire width. The attachment of the shade to both
the larger roller member and the tube fixes the tube against rotation with respect
to the larger roller member. However, the attachment does not interfere with telescoping
of the roller members. The fixed tube with the shade material attached prevents the
shade material from drooping along the side depending from the smaller roller member.
The tube has at its end a series of longitudinally spaced, circumferentially extending
strip lines substantially coincident with the strip lines of the shade such that on
sizing of the shade the excess shade material is hand stripped along a chosen strip
line while rolled on the roller to expose a corresponding length of tube which may
be removed by severing it along a circumferential strip line and sliding it over the
end of the smaller roller section. The operation is complete by pushing the smaller
roller member into the larger roller section.
[0007] It is an object of this invention to provide one or more of the following features:-
(a) a roll window shade assembly capable of being hand stripped while rolled on the
roller without the need for cutting tools but one which includes a roller assembly
which is simpler to operate and easier for the consumer to size,
(b) hand-sizable window shade assembly which eliminates the telescoping roller and
provides instead a non-telescoping roller assembly which is more easily sizable by
the user whereby the window shade assembly may be more simply and conveniently sized
by the consumer in the home, and which, once sized at home and mounted in a window
opening, is strong and will withstand the rigors of everyday use, and
(c) a window shade assembly which retains the highly desirable feature of a smooth
and uniform outer roller surface to prevent drooping and wrinkling of the window shade
material.
[0008] In accordance with one aspect of the invention an adjustable window shade assembly
comprises a roller having a tubular end portion comprising a plurality of discrete
roller segments and flexible and resilient means for detachably interconnecting the
roller segments end-to-end one to another, each segment having an outer roller surface
of predetermined axial dimension, a shade secured at one end along the length of the
roller, the shade having at least at one marginal side portion thereof a plurality
of spaced hand-strip lines extending from end-to-end substantially parallel to the
shade edges and defining discrete widths of shade material therebetween which may
be hand-stripped along the lines, the axial dimension of each of the roller segments
being substantially coincident with one of the discrete widths of shade material lying
between the hand-strip lines the length of the roller being reduced by detaching a
number of the discrete roller segments equal in length to the width of shade material
removed from the shade.
[0009] In accordance with another aspect, the invention comprises a method of adjusting
the size of a window shade assembly including a roller having a tubular end portion
formed of a plurality of discrete roller sections detachably inter-connected end-to-end
one to another by flexible and resilient means forming a snap fit therebetween and
a shade secured at one end along the length of the roller and having a plurality of
spaced hand-strip lines extending from end-to-end, substantially parallel to the edges
of the shade to form discrete widths of shade material therebetween, the discrete
widths of shade material being substantially coincident with the detachable segments
of the tubular end portion, comprising determining the desired width of the shade,
hand stripping the shade along the hand-strip line closest to the determined width
of the shade, and unsnapping the length of the roller segments from the tubular end
portion substantially equal in length to the discrete widths of shade material removed
from the shade from the endmost segment remaining with the roller.
[0010] Preferably the flexible and resilient connections permit the roller segments to be
snapped together during manufacture with the roller length being determined by the
number of segments used. That is, the length of the roller can be increased merely
by snapping additional segments onto the end of the roller. In sizing of the roller
by the consumer in the home, the length of the roller is made to conform to the stripped
shade width merely by unsnapping the excess length of roller segments from the endmost
segment remaining with the roller. This operation is easily and conveniently accomplished,
and there is no requirement to telescope one roller member into another.
[0011] The shade material is secured at one end along the length of the roller and includes
along one marginal side portion a plurality of hand-strip lines extending from end-to-end
substantially parallel to the shade edges. These strip lines define discrete widths
of shade material therebetween, e.g., one-half inch increments, such that the width
of the shade material may be decreased from one increment up to the total of the increments
to conform it to the width of a given window opening. Sizing of the shade material
may be accomplished while the shade is rolled on the roller merely by hand-stripping
along a chosen strip line and unwinding the excess shade material from the roller
as stripping towards the roller proceeds.
[0012] The roller surfaces of the roller segments conform in width to the width of shade
material between strip lines such that when the excess shade material is removed,
a corresponding excess roller length is exposed which may be removed merely by unsnapping
it from the endmost segment remaining with the roller. As a result, the end of the
roller and the new edge of the stripped shade substantially coincide.
[0013] The window shade assembly may further include a motor at one end for mounting the
assembly in a window opening, rewinding the roller in known fashion and an end plug
at the opposite end carrying a pin for mounting the other end of the roller in the
window opening. The end plug is removable from the stripped end of the roller and
insertable back into the roller after sizing thereof.
[0014] In one presently preferred form of the invention, the window shade assembly includes
a roller assembly made up of a first tubular roller member having an open end, a second
tubular roller member formed of a plurality of discrete roller segments which are
interconnected end-to-end, and a coupler for mounting the second roller section to
the open end of the first roller section. The outside diameter of the two roller members
are the same such that the roller assembly has a substantially smooth and uniform
outer roller surface to which the shade material is attached. Each of the discrete
roller segments includes a male and female connection at opposite ends thereof. The
segments are preferably formed of a resilient material such as a plastics and are
interconnected by snap fitting the male connection of one segment into the femal connection
of an adjacent segment. The length o the second roller member is thus a function of
how many discrete roller segments are snapped together. The end of the second roller
section interconnecting with the coupler is done by means of a male connection of
the roller interconnecting with a female connection of the coupler. At the opposite
end of the second roller section is a female connection which receives a cylindrical
end plug carrying a gudgeon pin. The end plug includes integrally molded cylindrical
elements for protecting the gudgeon pin during transit and storage of the window shade.
[0015] The shade material includes at one marginal side portion a plurality of longitudinally
spaced, circumferentially extending strip lines parallel to the edges of the shade
and to one another which define discrete widths of shade material therebetween. The
shade material is adhered directly to the surface of the roller assembly including
the interconnected detachable segments of the second tube member. The width of the
discrete segments which form the roller surface is the same as the distance between
the hand-strip lines such that when the shade material is secured to the roller assembly
the strip lines are substantially coincident with the discrete roller segments.
[0016] The steps required to size the winaow snaae of this invention include simply grasping
the shade material at its hem end with the shade being in its rolled position on the
roller, stripping off the excess width of the shade material by unwinding the shade
along a chosen strip line, and then detaching the discrete roller segments exposed
when the shade material is removed corresponding to the total excess width of shade
material removed. This is accomplished simply by unsnapping the length of exposed
adjoining segments from the endmost segment remaining with the roller after stripping
of the shade material. The end plug disposed in the endmost segment of the second
roller member is then removed and placed into the female end connection of the endmost
segment remaining with the roller, which now forms the end of the second member after
the sizing operation has been completed.
[0017] In summary, a preferred window shade of this invention provides an improved window
shade assembly which permits very simple and easy hand-sizing of the window shade
assembly while retaining the advantages of the capability of sizing with the shade
material while rolled on the roller and without any drooping or wrinkling of the shade
material.
[0018] The invention will now be described, by way of example, with reference to the accompanying
drawings, in which:
Figure 1 is an elevational view, partly in section showing a presently preferred,
form of the invention.
Figure 2 illustrates one step in the sizing of a shade in accordance with the present
invention.
Figure 3 is an exploded view of one end of the window shade assembly of this invention
showing how adjustment of the length of the window shade roller assembly is accomplished.
Figure 4 is a partial view of one end of the assembled window shade assembly after
sizing.
[0019] Referring to Figures 1 and 3, the window shade assembly of this invention includes
a roller assembly 10 comprising a first tubular roller member 12 having an open end
13, a second tubular member 14, and a coupler 15 disposed in the open end 13 of the
roller member 12 to join the first roller member 12 and second tubular member 14,
and a coupler 15 disposed in the open end 13 of the roller member 12 to join the first
roller member 12 and second roller member 14 together. The first roller member 12
can be formed of any of a number of materials including, for example, rolled and locked
seamed metal tubing. The second tubular member 14 is made up of a plurality of discrete
roller segments 16 each having a male end connection 18 and a female end connection
20. The male end connection 18 at one end of each roller segment 16 comprises an annular
section or groove 21 offset radially inwardly from an outer roller surface 17 and
an annular lip 23. The recessed portion or groove 21, lies between the lip 23 and
a shoulder 19 extending radially outwardly to the outer surface 17 of segment 16.
The female end connection 20 of segment 16 is formed with an annular lip 24 extending
radially inwardly at the open end 25 opposite the male connection 18. The female end
connection 20 receives the male end connection 18 through the opening 25. The connecting
members 18 and 20 are molded of a flexible and resilient plastic material such as
an acetal resin sold under the Trade Mark Delrin and are dimensioned such that when
the male end connection 18 is inserted through the opening 25, the application of
a small axial force will cause the members to snap together snugly with the annular
lip 24 of the female connection 20 snapping into the groove 21 of the male end connection
18 between the shoulder 19 and li
p 23. The lip 24 of the female connection 20 thus engages the lip 23 of the male connection
18 to join the two roller segments 16 tightly together. The lip 24 of the female end
connection 20 and the lip 23 of the male end connection 18 may be chamfered, e.g.
on a 45
0 angle, to aid in the insertion of the male end connection 18 of one segment 16 into
the female end connection 20 of an adjoining segment 16. In addition, the male end
connection 18 is offset radially inwardly from the outer surface 17 of segment 16,
and groove 21 is dimensioned relative to the lip 24 of the female end connection 20
such that the male and female end connections 18, 20 of adjoining segments snap together
tightly and interlock with sufficient force to prevent relative rotation between adjoining
segments 16. Nevertheless, as described below, the adjoining roller segments 16 may
be easily detached one from another by hand to conform the length of the roller assembly
10 to the given window opening.
[0020] More particularly, in one presently preferred form of the invention, the dimensions
of the male end connection 18 and female end connection 20 are such that there is
a .012-.014 inch interference between the annular lip 23 and the lip 24. Thus when
the parts are. snapped together, the lip 24 must expand and the lip 23 contract. Once
snapped together, the lips return to their original dimensions, and there is a zero
interference fit in the radial direction between lip 24 and groove 21. In the axial
direction, there is a .003 inch interference between the lip 24 and the lip 23 and
shoulder 19. As stated above, both sides of the lips 23 and 24 may be chamfered, e.g.,
on a 45
0 angle. As a result, when the parts are snapped together they mate in the axial direction
along these chamfered surfaces which are tightly urged together by the interference
fit of the parts.
[0021] It will be appreciated, therefore, that the interfering elements must be flexible
and resilient to accommodate the stresses imposed on them, both on removal of the
segments 16 from the mold and on snapping them together, without cracking. In this
regard, it has been determined that the mold should employ multiple gates (e.g., four
gates) or a fan gate to avoid creating a single weld line in the part of insufficient
strength to accommodate the hoop stresses imposed on the part.
[0022] As shown in Figure 1, the second roller section 14 is thus made up by joining a number
of segments 16 end-to-end and one to another. The length of the roller member 14 is
determined by how many segments 16 are used.
[0023] The coupler 15 includes an elongated, axially extending tubular portion 26 which
is secured within the open end 13 of the roller member 12 and an outwardly projecting
end 27 which is formed with a female end connection 20 identical to that of segments
16. The coupler 15 is likewise molded of Delrin, and is so dimensioned with respect
to the metal first roller member 12 to create a slip fit therebetween. The coupler
15 is held in position in the open end 13 of the roller 12 by crimping or dimpling
the metal roller 12 to grasp the coupler 15. In addition, when the roller 12 is formed
with an inwardly projecting lock seam, the inserted portion 26 of the coupler 15 may
be provided with an axially extending depression to receive the lock seam on insertion
of the coupler 15 into the open end 13. The engagement of the lock seam in the depression
prevents relative rotation between the coupler 15 and the roller 12.
[0024] The tubular roller member 14 is thus connected to roller member 12 by snap-fitting
the male end connection 18 of an end segment 16 of the tube section 14 into the female
end connection 27 of coupler 15. As shown in Figure 1, the segments 16 are connected
end-to-end from the coupler 15 such that the female end connections 20 of adjoining
segments 16 face outwardly from the coupler 15 to receive the male end connection
18 of a next adjoining segment 16. Therefore, the end segment 16 at the end of the
tubular roller member 14 opposite coupler 15 provides an open-ended female end connection
20.
[0025] In a presently preferred embodiment of this invention, the outer surface 17 of each
segment 16, i.e., the portion between should 19 and end 20, is approximately one-half
inch in length and has an outside diameter substantially identical to the outside
diameter of roller member 12, as shown in Figure 1. Therefore, the outer surface of
the assembled roller members 12 and 14 is of uniform outer diameter forming a smooth
outer roller surface extending from end-to-end of the roller assembly 10.
[0026] A shade 28 is attached directly to the roller assembly 10 along one end 29. The particular
method of attachment is not critical, and a suitable method includes the use of a
single sided masking tape such as two inch wide tape sold by Minnesota Mining and
Manufacturing Company under the designation 2505 or double-sided tape sold by the
same company under the designation Y950.
[0027] The left end of roller member 12 as viewed in Figure 1, opposite the tube section
14 is adapted to receive a spring motor 30 which includes a torque rod 32 connected
to one end of a rewind spring 34. The torque rod 32 is fixed to spear 36 which projects
from the left end of the roller assembly 10 and is engageable with a flat slot of
a window shade bracket (not shown) by which the one end of the window shade assembly
10 is supported in the window opening. A cap 38 encloses means for tensioning and
releasing the spring motor 30 (not shown) through which the spring motor 30 and torque
rod 32 are connected to the roller assembly 10 for winding the shade 28 on the roller
assembly 10.
[0028] Referring to the right hand portion of Figure 1, a cylindrical end closure or plug
40 is provided having a cylindrical gudgeon pin 42 extending from one end thereof
which is engageable with and rotates in the other of the window shade brackets (not
shown) supporting the window shade assembly 10 in the window opening. In the embodiment
shown, the pin 42 is riveted in the end closure 40. A pair of annular sleeves 41 are
integrally molded to one another and to the outer edge 43 of plug 40. The sleeves
41 extend outwardly from the edge 43 enclosing the gudgeon pin 42 to protect the pin
42 from damage during shipment and storage of window shade 10. Lines of weakness 44
are provided so that on sizing, as hereinafter described, the sleeves 41 may be broken
off by hand to expose the pin 42. The sleeves may be used to locate the pin axially
if need be. The other end of the end closure 40 is formed with a stepped tubular stem
portion 45 adapted to be removably inserted through the female end connection 20 of
the endmost roller segment 16 of roller member 14 and into light frictional engagement
with both the female connection 20 and the radially inwardly extending male end connection
18.
[0029] The shade 28 in the embodiment shown in Figure 1 includes one marginal edge portion
46 having a plurality of spaced, preferably invisible hand-strip lines 48 extending
from the base or hem end 50 of the shade 28 to the end 29 which is secured to roller
assembly 10. The lines 48 are substantially parallel one to another and to the side
edge 47 of the shade and are separated by a predetermined distance to permit decreasing
of shade width by incremental amounts up to the total or sum of separations. For examples,
the shade may be formed with twenty-four strip lines separated by one-half inch increments
forming a total of twenty-four discrete shade widths 49 therebetween, thus permitting
sizing of the .shade width from one-half inch up to twelve inches. The number of discrete
roller sections 16 is equal to the number of discrete shade widths 49 to permit removal
of one or more roller sections corresponding to the excess width of the shade material
stripped from the assembly.
[0030] At the base 50 of shade 28 is a hem 52 into which a slat 54 is inserted for grasping
to raise and lower the shade 28. The slat 54 includes a plurality of spaced lines
of weakness 56. These lines of weakness 56 may be formed, for example, by profile
extrusion of a plastic hem slat wherein score lines 56 are mechanically formed on
both sides of the slat during the extrusion process. The lines of weakness 56 substantially
coincide with the strip lines 48 in shade 28 so as to permit shortening of the slat
54 by the same amount as shade 28 is decreased in width. The particular manner of
forming the strip lines 48 in shade 28 and the lines 56 in slat 54 does not form a
part of this invention, and techniques to do so are available in the art. For example,
the strip lines 48 may be formed by scoring vinyl shade material. Preferably, the
score lines are invisible to retain the aesthetic appearance of the shade.
[0031] The shade 28 is directly attached to roller members 12 and 14 such that the strip
lines 48 in shade 28 are coincident with the joint line between adjoining segments
16 of tube section 14. In other words, each of the hand strip lines 48 defining the
discrete widths 49 of shade material therebetween are substantially coincident with
either the shoulder 19 or end 20 of an individual segment 16 which define therebetween
the outer roller sections 17.
[0032] In sizing the window shade to the desired size, only a few simple steps are required
without the need for cutting devices or other tools. The desired length of the window
shade assembly is determined by measuring the window opening or by placing the shade
against the window opening to mark the appropriate strip line 48 along which the shade
material 28 should be hand-stripped to remove the excess material shade. The slat
54 is slid axially out of the hem 52 a distance sufficient to allow the excess shade
material to be stripped. With the shade in the rolled condition, the shade material
is grasped by hand at the hem end 50 and torn along the chosen strip line 48. As shown
in Figure 2, the stripping commences at the base or hem end 50 of the shade 28 and
proceeds by unwinding of the shade material with the tear following the chosen strip
line 48 until it reaches the roller member 14 of roller assembly 10. At the roller
member 14, the shade material is pulled from the roller to separate it from the assembly.
The excess shade material is then discarded. Hand-stripping of the shade material
exposes one or more of the segments 16 depending on which strip line 48 was chosen,
i.e., how many discrete widths 49 of shade material were removed. The segment or segments
16 projecting outwardly from the newly formed edge 58 of the shade 28 are then detached
from the remainder of the segments 16 forming tube section 14, as shown in Figure
3, by disengaging the male end connection 18 of the innermost segment 16 to be removed
from the female end connection 2U of the outermost segment 16 to remain. This is accomplished
by simply unsnapping the two segments. At this point, the female end connection 20
of the now outermost segment 16 of tube section 14 is substantially in alighnment
with the newly formed edge 58 of shade 28. The end closure 40 is then removed from
the original outermost segment 16, and the sleeves 41 are detached from end closure
40 exposing gudgeon pin 42. The. end closure 40 is then inserted through the female
end connection 20 and into engagement with the radially innermost annular surface
of the male end connection 18 of the segment 16 which now forms the end portion of
tube section 14.
[0033] As shown in Figure 4, if some additional roller length adjustment is needed to mount
the gudgeon pin 42 to the window brackets, one or both of the sleeves 41 may be placed
along the tubular stem portion 45 of end closure 40 and against its outer end 43.
The sleeve or sleeves 41 abut the edge 60 of the endmost segment 16 as the end closure
40 is inserted into the end of tube section 14, thus disposing the closure 40 and
gudgeon pin 42 outwardly from the end of tube section 14 a distance equal to the width
of the sleeve or sleeves 41 used. Finally, the hem slat 54 is replaced with the excess
length being broken off at the closest line 56 of weakness.
1. An adjustable window shade assembly comprising a roller (10) having a tubular end
portion (14) comprising a plurality of discrete roller segments (16) and flexible
and resilient means (18,20) for detachably interconnecting the roller segments (16)
end-to-end one to another, each segment having an outer roller surface (17) of predetermined
axial dimension, a shade (28) secured at one end along the length of the roller (10),
the shade having at least at one marginal side portion thereof a plurality of spaced
hand-strip lines (48) extending from end-to-end substantially parallel to the shade
edges (47) and defining discrete widths of shade material therebetween which may be
hand-stripped along the lines (48), the axial dimension of each of the roller segments
(16) being substantially coincident with one of the discrete widths of shade material
lying between the hand-strip lines (48), the length of the roller (10) being reduced
by detaching a number of the discrete roller segments (16) equal in length to the
width of shade material removed from the shade (28).
2. A window shade as claimed in Claim 1 further characterized in that the roller (10)
has a substantially uniform outer diameter from end-to-end to provide a smooth, uniform
roller surface (17) for attachment of the shade thereto.
3. A window shade as claimed in either Claim 1 or 2 wherein the discrete roller segments
(16) each include a male connection (18) and a female connection (20) at opposite
ends, the segments being detachably interconnected end-to-end by engagement of the
male connection of one segment into the female connection of an adjacent segment.
4. A window shade as claimed in Claim 3 wherein the male connection (18) of each segment
is formed to be snap-fitted into the female connection (20) of an adjacent segment.
5. A window shade as claimed in Claim 3 wherein the male end connection (18) comprises
a radially outwardly extending annular lip (23), a shoulder (19), and a groove (21)
therebetween.
6. A window shade as claimed in Claim 5 wherein the female connection (20) comprises
a radially inwardly extending annular lip (24) adapted to be received in the groove
(21) of the male end connection (18).
7. A window shade as claimed in any preceding claim further comprising an end closure
(40) having a stem portion at one end and a gudgeon pin (42) at the other end adapted
to be removably mounted in the end of the tubular end portion, the end closure being
formed with detachable sleeves (41) extending outwardly therefrom for protecting the
gudgeon pin (42).
8. A window shade as claimed in Claim 7 wherein the detachable sleeves (41) are adapted
to be broken off the end closure (40) and inserted over the stem portion of the end
closure on sizing of the window shade for extending the gudgeon pin (42) outwardly
from the end of the tubular end portion a distance equal to the width of each sleeve
(41)
9. An adjustable window shade assembly comprising a roller (10) having a substantially
uniform, smooth outer roller surface (17) from end-to-end and including a tubular
end portion (14) adapted to be sized by hand to decrease the length of the roller,
the tubular end portion comprising a plurality of discrete roller segments (16) formed
of a flexible and resilient plastic material detachably interconnected end-to-end
one to another, each segment (16) including a male end connection (18) at one end
thereof and a female end connection (20) at the other end thereof, and an outer roller
surface (17) of predetermined axial dimension, the female end connection of one segment
receiving and capturing the male end connection of an adjacent segment, the outer
roller surface of each sement mating and co-operating with its adjacent segment to
form a substantially uniform, smooth outer roller surface (17) of the tubular end
portion, the segments (16) being separable by hand by removing the male end connection
from the adjoining female end connection, a shade (28) secured at one end along the
length of the roller, the shade having at least at one marginal side portion thereof
a plurality of spaced hand-strip lines (48) extending from end-to-end substantially
parallel to the shade edges (47) and defining discrete widths of shade material therebetween
which may be hand-stripped along the lines, the axial dimension of each of the roller
segments (16) being substantially coincident with one of the discrete widths of shade
material lying between the hand-strip lines (48), the length of the roller (10) being
reduced by detaching a number of the discrete roller segments (16) equal in length
to the width of shade material removed from the shade (28).
10. A window shade as claimed in Claim 9 wherein the male end connection (18) comprises
a radially outwardly extending annular lip (23), a shoulder (19), and a groove (21)
recessed from the outer roller surface (17) of the segment extending therebetween,
the female end connection (20) comprises a radially inwardly extending annular lip
(24) the lip of the female end connection being captured in the groove (21) of the
male end connection, the end connections being so dimensioned to provide (a) an interference
between the lip (23) of the male end connection and the lip (24) of the female end
connection in.the radial direction, (b) a zero interference between the lip (24) of
the female end connection and the groove (21) in the radial direction, and (c) an
interference between the lip (24) of the female end connection and the lip (23) of
the male end connection and the shoulder (19) in the axial direction.
11. An adjustable window shade assembly comprising a roller (10) having a first tubular
member (12) having an open end, a second tubular member (14), and a coupler (15) receivable
in the open end of the first tubular member joining the second tubular member thereto,
the roller (10) having a substantially uniform, smooth outer roller surface (17) from
end-to-end, the second tubular member (14) comprising a plurality of discrete roller
segments (16) formed of a flexible and resilient plastic material detachably interconnected
end-to-end one to another, each segment (16) including a male end connection (18)
at one end thereof and a female end connection (20) at the other end thereof, and
an outer roller surface (17) of predetermined axial dimension, the female end connection
of one segment receiving and capturing the male end connection of an adjacent segment,
the outer roller surface (17) of each segment mating and co-operating with its adjacent
segment to form a substantially uniform, smooth outer roller surface of the second
roller member (14), the segments (16) being separable by hand by removing the male
end connection from the adjoining female end connection, the coupler (15) having a
female end connection (27) to receive the male end connection (18) of the endmost
segment of the second roller member at one end thereof, the second tubular member
(14) having at the opposite end thereof a female end connection (18) receiving and
supporting a removable end closure, a shade (28) secured at one end along the length
of the roller, the shade having at least at one marginal side portion thereof a plurality
of spaced hand-strip lines (48) extending from end-to-end substantially parallel to
the shade edges (47) and defining discrete widths of shade material therebetween which
may be hand-stripped along the lines (48), the axial dimension of each of the roller
segments (16) being substantially coincident with one of the discrete widths of shade
material lying between the hand-strip lines (48), the length of the roller (10) being
reduced by detaching a number of the discrete roller segments equal in length to the
width of shade material removed from the shade (28).
12. A method of adjusting the size of a window shade assembly including a roller having
a tubular end portion formed of a plurality of discrete roller sections detachably
inter-connected end-to-end one to another by flexible and resilient means forming
a snap fit therebetween and a shade secured at one end along the length of the roller
and having a plurality of spaced hand-strip lines extending from end-to-end, substantially
parallel to the edges of the shade to form discrete widths of shade material therebetween,
the discrete widths of shade material being substantially coincident with the detachable
segments of the tubular end portion, comprising determining the desired width of the
shade, hand stripping the shade along the hand-strip line closest to the determined
width of the shade, and unsnapping the length of the roller segments from the tubular
end portion substantially equal in length to the discrete widths of shade material
removed from the shade from the endmost segment remaining with the roller.
13. A method as claimed in Claim 12 wherein the window shade assembly comprises an
end closure carrying a pin for mounting of said window shade assembly in a window
opening, the end closure having a portion receivable by the segments to support the
end closure in the roller, the method further including removing the end closure from
one of the length of segments detached from the tubular end portion, and connecting
the end closure to the endmost one of the segments remaining with the roller.
14. A method as claimed in Claim 13 wherein the end closure comprises a stem portion
at one end and a gudgeon pin at the opposite end, and detachable sleeves mounted at
the opposite end and extending outwardly therefrom for protection of the gudgeon pin,
the stem being adapted to be received by the segments to support the end closure in
the roller, the method further including detaching the sleeves from the end closure,
and optionally disposing one or more of the sleeves along the stem portion of the
end closure before connecting the end closure to the endmost one of the segments remaining
with the roller.