[0001] This invention relates to an arrangement at rolling mills, especially sheet mills
and strip mills, for mounting work rolls therein, which rolls have a smooth shell
surface along at least a substantial part of their length, and two or more hydrostatic
bearings acting against said smooth shell surfaces are provided for supporting the
work rolls.
[0002] Rolling mills for hot rolling sheet and strip of steel and other metals conventionally
are designed as two-high rolling mill with only two work rolls or as four-high rolling
mill, in which the work rolls are supported each by a back-up roll of greater dimension
- The work rolls are provided with a cylindric roll barrel and with a journal of smaller
dimension at each end, which are provided with roller bearings or plain bearings for
taking up horizontal and vertical forces. In four-high rolling mills the vertical
forces are taken up by the back-up roll, whereby the work rolls can be dimensioned
so as to take into account that the roll journals must take up only the horizontal
forces. In addition, however, regard must be paid to the fact, that for the work roll
only a very small deflection in horizontal direction can be permitted. For sheet and
strip mills of four-high design, therefore, it is often necessary to choose a work
roll diameter exceeding the diameter which is at optimum from the rolling aspect.
This means that in many cases greater reductions per groove and also a smaller material
thickness could be obtained, if it were possible to choose a smaller work roll diameter.
A greater roll diameter yields higher roll forces and, therefore, also implies an
increase in the dimensioning of back-up rolls, bearings, roll adjusting devices and
mill stands.
[0003] For cold rolling sheet and strip two-high and four-high rolling mills are used, but
also structural designs, at which the work rolls are supported by several rows of
back-up rolls, where the diameter of the rolls in each row of back-up rolls is greater
than the diameter of the rolls in the adjacent row of back-up rolls located closer
to the associated work roll. At cold rolling, the outgoing thickness of the strip
normally must meet high precision requirements. The aim is, therefore, a mill structure
as rigid as possible. In cold rolling mills of conventional design, the thickness
tolerance is improved gradually with the rolling reduction, but only to a certain
limit. The greater the rigidity of the mill, the faster this improvement in tolerance
is obtained. The resilience, however, to its greatest part is due to the elastic deformation
of work and backnup rolls. It is, therefore, only to a certain degree possible to
design the mill more rigid by choosing sturdy stands and bearings. The resilience
of work rolls can be reduced by manufacturing them of cemented carbide, but there
will still remain deformation in the contact between work and back-up roll and deflection
of the latter.
[0004] Experts in this field since a very long-time have understood that the aforesaid inconveniences
could be eliminated to a great extent by supporting the rolls by means of hydrostatic
bearings or combinations of hydrostatic bearings and normal plain or roller bearings.
Proposals in this direction are made, for example, in GB-PS 18 321/1909 and 858 296.
[0005] One circumstance, which heretofore has obstructed practically the idea of supporting
work rolls hydrostatically is that the work rolls more or less locally are deformed
and worn in connection with both hot and cold rolling. Already this circumstance jeopardizes
to a certain extent the function of the hydrostatic bearings, due to the fact, that
the gaps between the portions surrounding the pressure medium chambers of the bearings
and the shell surfaces of the work rolls thereby vary in size. At a hydrostatic bearing,
the desired gap size is of the magnitude of only one or a few hundredth of millimeter.
Therefore, small deformations of the work rolls have a great impact on the bearing
function. Deformation and wear of work rolls also give rise to surface defects of
the rolled material and, therefore, work rolls normally must be removed after a certain
operation time and be reground and polished in order to restore the roll surface.
Hereby,however, the work roll diameter is reduced, so that the rolls do not any longer
fit the hydrostatic bearings, whith were used before said regrinding. To remove and
precision grind the hydrostatic bearings so as to agree with the shape of the work
rolls reground would be unacceptable from a prac- ti
cal as well as economic point of view. The hydrostatic bearings heretofore suggested
for roll support, moreover, are designed so that removal of the bearings would have
necessitated sutstantial
ly complete dismantling of the rolling mill.
[0006] The present invention has the object to provide a novel and i
m- proved arrangement for hydrostatic support of work rolls, by which arrangement the
inconveniences heretofore involved with such support are eliminated at least to a
substantial extent.
[0007] For achieving this object, according to the invention it is proposed that at an arrangement
of the kind referred to above in the introductory portion the bearings are movable
to positions, in which they are in contact with the smooth shell surfaces, and their
portions which contact the shell surfaces have a small area and a lower wear resistance
than said shell surfaces. It is hereby possible, after the regrinding of the work
rolls to adjust the hydrostatic bearings simply, rapidly and comfortably to the shape
of the rolls ground, in that the bearings are moved into contact with the rolls, so
that the rolls at their rotation effect the shape adjustment of the bearings required
for the bearings to operate satisfactorily. According to the invention, further, a
hydrostatic pressure medium is intended to flow out, leak, in a controlled manner
between said portions and shell surfaces, whereby effective cooling of the rolls and
cleaning from particles, so-called scale etc., are obtained.
[0008] In order to maintain a satisfactory bearing function, the hydrostatic bearings can
be moved into contact with the work rolls at times also between the regrinding operations
of the work rolls, in order thereby to adjust the bearings to such minor wear or deformation
of the work roll surfaces which do not necessitate regrinding of the work rolls. According
to a further development of the invention, it is in connection therewith proposed
that said portions of the bearings when in contact with said shell surfaces exercize
a grinding or polishing effect on said surfaces. The arrangement, therefore, also
comprises means for effecting a reciprocatory relative movement between the bearings
and work rolls substantially in parallel with the geometric axes of the work rolls.
Hereby, simultaneously with the adjustment of the bearing gaps, minor deformations
and irregularities in the roll surfaces are levelled, so that a satisfactory roll
surface finish can be maintained for a long time without requiring tedious removal
and revision of the work rolls. This results in substantial capacity gains. The arrangement
according to the invention advantageously can be utilized at both two-high and four-high
rolling mills. When the invention is applied to four-high rolling mills where hydrostatic
bearings are provided for supporting the work rolls in a direction substantially transversely
to a plane including the two work roll axles, while back-up rolls are provided for
supporting the work rolls on the sub- stantailly diametrically opposed sides of the
work roll gap, the hydrostatic bearings preferably are movable to positions, in which
the plane including the two work roll axles is moved in parallel in relation to a
plane including the two back-up roll axles. The hydrostatic bearings can be placed
so that the plane including the work roll axles, seen in relation to the rolling direction,
is located somewhat in front of the plane including the back-up roll axles, whereby
a substantial parttof the roll forces acting in the rolling direction, which forces
normally can amount to about one tenth of the roll forces acting perpendicularly to
the rolling direction, can be deflected to the back-up rolls, which results in a reduced
load of the hydrostatic bearings of the work rolls. It is, of course, also possible
to mount the back-up rolls in the way prescribed according to the invention for the
work rolls. The way of mounting the back-up rolls, however, is less critical, because
the back-up rolls are not subjected to appreciable wear. The back-up rolls, therefore,
at many applications can without inconvenience be mounted by utilizing conventional
mounting technique.
[0009] The hydrostatic bearings according to the invention preferably are divided by partition
walls in a manner known per se into a plurality of pressure chambers, which are distributed
along the length of the work rolls and have preferably individually adjustable supply
of pressure medium, in such a manner, that portions of the partition walls contacting
the work rolls preferably are elastically deformable to adapt to the shape of said
shell surfaces. It is herebyyprevented that the work roll surfaces are locally subjected
to a heavier wear caused by the partition walls when the hydrostatic bearings adapt
their shape to that of the work rolls.
[0010] The invention is described in greater detail in the following, with reference to
the accompanying drawings, in which
- Fig. 1 is a schematic perspective view of an embodiment of an arrangement according
to the invention, where the bearing relates to the work rolls in a four-high rolling
mill and the bearings are divided into a plurality of pressure chambers, bearing pockets,
and where for the sake of clarity support ramps for the bearing pockets are not shown
on one side of the rolling mill,
- Fig. 2 is a vertical section in parallel with the rolling direction through an embodiment
of a pressure chamber according to the invention abutting a work roll,
- Fig. 3 is a vertical section in parallel with the rolling direction through a second
embodiment of a pressure chamber according to the invention, where the pressure chamber
comprises a bearing insert hydraulically movable to and from the roll,
- Fig. 4 is a section as in Figs. 12 and 3 through a third embodiment of a pressure
chamber according to the invention, where the pressure chamber- comprises a bearing
insert hydraulically movable to and from the roll,
- Fig. 5 is a schematic perspective view of a pressure chamber embodiment according
to the invention, seen to the side intended to abut a roll,
- Fig. 6 is a vertical section, A-A according to Fig. 7, in parallel with the rolling
direction through a schematically shown two-high rolling mill, where the rolls are
supported by an embodiment of'an arrangement according to the invention, .
- Fig. 7 is a vertical section, B-B according to Fig. 6, perpendicular to the rolling
direction aid, thus, in parallel with the geometric axes of the rolls,
- Fig. 8 is a schematic vertical partial section in parallel with the rolling direction
through a four-high rolling mill where the work rolls are mounted in a cassette according
to the invention,
- Fig. 9 is a schematic lateral view partially in section, of a portion of a device
for effecting a reciprocatory movement of the pressure chambers in parallel with the
geometric axis of the work rolls at an arrangement according.to the invention, and
- Fig. 10 is a schematic horizontal partial section through the work roll gap at a
cassette according to Fig. 8 where horizontal sections have been laid in through certain
parts.
[0011] In Fig. 1 the numeral 1 designates the back-up rolls of a four-high rolling mill,
and 2 designates the work rolls located between the back-up rolls 1. The geometric
axes of all four rolls 1,2 normally are located in one and the same vertical plane.
[0012] The work rolls are intended to be supported according to the present invention by
means of hydrostatic bearings 3 arranged so as to support the work rolls 2 in a direction
substantially transverse to a plane including the.two work rolls. Two or more hydrostatic
bearings 3 act against a smooth shell surface 4 of each work roll 2. In this case,
Fig. 1, two bearings 3 are located against each roll 2 on diametrically opposed sides
of the roll in the rolling direction, where each bearing is a ramp 5 extending along
the roll 2, which ramp can comprise a single, long pressure chamber (not shown in
Fig. 1), but preferably in a manner known per se is assembled of a plurality of small
pressure chambers 6 or bearing pockets 6 located in rows to the side of each other,
as indicated in Fig. 1. Each ramp 5 or row of bearing pockets is secured in a suitable
way, for example by dovetail groove, on a supporting ramp 7 where, thus, four supporting
ramps are provided. Each supporting ramp 7, and therewith each bearing 3, is individually
movable to and from a work roll 2 by suitable, for example hydraulic, devices (not
shown in Fig. 1).
[0013] The numeral 8 in Fig. 1 designates conduits for pressure medium supply to each bearing
3.
[0014] In Fig. 2 the numeral 7 designates a supporting ramp or the like, on which pressure
chambers 6, bearing pockets 6, are secured by dovetail- like grooves. The chambers
6, of course, can be secured on the ramp 7 by means of screwing with bolts or in some
other way.
[0015] The supporting ramp 7 comprises a longitudinal passageway 9, through which a pressure
medium, for example an oil emulsion or water, is intended to be transported and via
communication channels 10, one channel or more per chamber 6 or pocket 6, to be introduced
into the bearing through one and, respectively, more corresponding channels 11 in
the chamber 6, as shown in Fig. 2.
[0016] Each pressure chamber 6 or bearing pocket 6 comprises a recess 12, feeding chamber
12, intended to face to the roll 2, into which recess the channel) 12 open, and into
which the hydrostatic pressure medium is intended to be fed under pressure, in such
a manner, that the recess 12 with pressure medium is intended to constitute the carrying
part of the bearing.
[0017] The recess 12 is defined by two pairs of sidewalls 13, 14 in parallel with each other,
of which the sidewalls 13 extending in parallel with the axle of the roll 2 are shown
sectionally in Fig. 2. Each of the sidewalls 13 comprises a contact element 15 located
in or at the wall 13, preferably in a longitudinal recess as shown in Fig. 2, where
the contact element 15 projects from the free edge 16 of the wall 13. When the bearing
is moved to a position where it is in contact with the smooth shell surface 4 of the
roll 2, the free edges 17 of the contact elements constitute portions, which contact
the shell surface 4 and have a relatively small area. The free edges of the contact
elements and the free edges 16 of the sidewalls 13 have a configuration agreeing substantially
with the rounding of the roll 2, as appears schematically from Fig. 2.
[0018] Also the second embodiment shown in Fig. 3 comprises a supporting ramp 7 and secured
therein a pressure chamber 6 or bearing pocket 6. In said pressure chamber 6 a recess
18 is located which is intended to face to the roll 2, and in which a piston 19, bearing
insert 19, is located and intended to be moved in the direction to and from the roll
2. Said recess 18 is defined by two pairs of sidewalls 20,21, which are in parallel
with each other, and of which the walls 20 extend in parallel with the axle of the
roll 2 and are shown in Fig. 3. The piston 19, which seals by sealings 22 against
the walls 20,21 and has a Substantially rectangular cross-section in a plane perpendicular
to its direction of movement, comprises a recess 23 facing to the roll 2. To said
recess 23, which corresponds to the recess 12 at the embodiment according to Fig.
2, the hydrostatic pressure medium is intended to be supplied under pressure through
a conduit 24 or the like, which opens into the recess 18 behind the piston 19 and
extends through the recess 18, and which is connected to a passageway 25 extending
through the piston 19 and opening into the recess 23. Said conduti 24 communicates
with a main system 9 for medium supply which extends through the supporting ramp 7
and is indicated by dashed line in Fig. 3.
[0019] A conduit 2.6 also opens into the recess 18 behind the piston 19, through which conduit
a pressure medium is intended to be transported for operating the piston 19 in the
direction to and from the roll 2.
[0020] In or at each of the sidewalls 27 of the recess 23 which extend in parallel with
the axle of the roll 2, a contact element 28 is located, for example inserted in the
outer surface 29 of the sidewall 27, as shown in Fig. 3, where the free edge 30 of
the contact element 28 is intended to project from the free edge 31 of the sidewall
27 and to constitute portions of the bearing contacting the roll 2 in a way corresponding
to that shown at the embodiment according to Fig. 2.
[0021] At the embodiment according to Fig. 4, which to a great part corresponds to that
according to Fig. 3 and comprises a recess 32,feed conduits 33,34 and a piston 35,
a contact element 36 is located in the piston 35 and faces to the roll 2. Said contact
element 36 extends in the recess 32, and the cross-section of the element 36 in a
plane perpendicular to the direction of movement of the piston 35 is the same as that
of the recess 32 and preferably rectangular. The contact element 36 has a configuration
adapted to the rounding of the roll 2, as shown in Fig. 4.
[0022] The element 36 consists of a porous material, for example a sintered metal or a ceramic,
which is permeable in respect of the hydrostatic pressure medium. The element 36 preferably
comprises a longitudinal recess 38 facing t6 the inner surface 37 of the piston 35,
by means of which recess pressure medium supplied through the conduit 34 is intended
to be distributed over the element 36.
[0023] The numeral 39 in Fig. 5 designates contact elements, each of which has the form
of a plane plate, and an element is intended to abut the inner surface of each sidewall
40 of a recess located in the pressure chamber 6 as shown in Fig. 5, which sidewalls
40 are in parallel with the axle (not shown) of the roll 2. Said elements 39 are intended
to be retained in'place by a clamping device comprising two plates 41, which are intended
to abut each a contact element 39 and to be clamped apart by means of screws 42 or
the like located between the plates 41, whereby the contact elements 39 are pressed
against their respective sidewalls 40.
[0024] The contact elements 15,28 and 39 at the embodiments according to Figs. 2, 3 and
5, respectively, which elements constitute portions contacting the roll shell surfaces
4 when the bearings are moved against the rolls, have in common that they, their edges,
have a relatively small area and a lower wear resistance than said shell surfaces.
The portions, elements, consist, for example, of a material corresponding to the kind
of material used in brake linings. Upon contact with the rolls the elements are worn,
whereby adaptation to the rounding of the roll is effected, for example after the
regrind- ingsof the roll, by which the roll diameter is reduced.
[0025] The material of the elements also can be selected so that the elements exercize an
appreciable grinding or polishing effect on the shell surfaces 4 of the rolls. The
elements may consist of honing material, grinding stone material or the like.
[0026] Al
fso at the embodiment according to Fig. 4 the effective contact area is relatively
small, due to the porosity of the material. The wear resistance of the material compared
to that of the roll shell surfaces 4 also in this case can be selected so that a desired
degree of grinding or polishing effect can be obtained.
[0027] In Fig. 5 the numeral 43 designates end wall elements, of which one element 43 is
located at the inner surface of each sidewall 44 of the pressure chamber 6 extending
perpendicularly to the axle of the roll (not shown in Fig. 5). The free edges 45 of
the end wall elements 43 have a shape adapted to the rounding of the roll 2 and are
intended to seal against the shell surface 4 of the roll 2. The end wall elements
expediently are made of an elastic material, for example nylon, teflon or the like,
whereby the diameter of the roll is permitted to vary without jeopardizing the sealing
function. At a definite design of the elements 43, thus, sealing is possible even
when the roll has been reground several times and the roll diameter thereby has been
reduced.
[0028] At the embodiments according to Figs. 2-4 elastic end wall elements corresponding
to the elements 43 are also provided in a suitable way. At the embodiments according
to Figs. 3 and 4 the end wall elements preferably are located on the side surfaces
of the respective piston perpendicular to the axle of the roll 2.
[0029] In two-high rolling mills according to Figs. 6 and 7 the rolls 46 are mounted according
to the present invention.
[0030] For each roll a bearing box 48 is provided which is movable in vertical direction
and guided in stands 47 of the mill. The said movement is intended to be effected
by means of a wedge 49, which is movable preferably in parallel with the axles of
the rolls 46 and acts against the upper surface 50 of the bearing box 48 and against.
the inner surface 51 of an end element 52, which is associated with the stand 47 and
holds together the same, and which inner surface 51 is angular relative to said upper
surface 50, as shown in Figs. 6 and 7, where said wedge 49 is intended to be adjusted,
for example by means of a fixed screw mounted at the wedge, which screw co-operates
with a nut 54 and a fixed holder-on member 55. Coarse adjustment of the roll gap,
thus can be carried out in this way by means of the wedges 49.
[0031] In each bearing box three recesses 56,57,58 are provided which extend in parallel
with the axles of the rolls 46. In each of the recesses a hydrostatic bearing according
to the invention is located. The bearings-are shown relatively schematically in the
Figures. Bearings 59,60 are located on diametrically opposed sides of the roll 46
in the rolling direction, and a bearing 61 is located on a diametrically opposed side
of the roll 46 in relation to the roll gap 62. The contact elements comprised in the
bearings 59,60,61 are designated uniformly by 63 in the Figures.
[0032] In the Figures two pressure chambers are shown by way of example. The number of pressure
chambers, of course, can be varied. Conduits 64 or the like are provided for pressure
medium supply to each bearing.
[0033] Each bearing is movable individually to and from the roll 46 by means of two wedges
65,66 located in the recess behind the bearing. One of the wedges is movable, for
example in the same way as the wedges 49.
[0034] The arrangement according to the invention at the rolling mill shown in Figs. 6 and
7 also comprises means for effecting reciprocatory movement between the bearings 59,60,61
and rolls 46 substantially in parallel with the geometric axes of the rolls 46. According
to the embodiment shown in Fig. 7, at one end of each bearing one end of a slewing
bracket 67 is hingedly attached, the other end of which is supported and eccentrically
attached on a member 68, which driven by a motor is intended to rotate, whereby the
bearing by means of the slewing bnacket 67 is caused to move in the said rreciprecatory
manner. A bearing 68, for example in the form of a needle bearing 68, is located between
the bearing and the wedge package 65,66 located behind the bearing in the recess 56,57,58.
[0035] In Figs. 8,9 and 10 an arrangement according to the invention is shown, where four
bearings 69 are assembled in a cassette or the like, and the cassette also is intended
to comprise a pair of work rolls 70.
[0036] For each roll 70 and pair of bearings 69 two supporting frames 71 are provided which
extend in parallel with the axle of the roll. In each supporting frame 71 two wedges
73,74 are provided which are located in a recess 72 in the frame. The bearing proper
69 is attached to the wedge 74 located closest to the roll 70. The bearing 69 is movable
to and from the roll 70 by moving the wedge 74. Between the supporting frames distance
members 75, for example springs 75, are provided which are intended to keep apart
the rolls 70 in unloaded state.
[0037] The cassette is intended to be inserted into an existing rolling mill, preferably
from the side and, thus, in the longitudinal direction of the rolls. The cassette
is intended to be placed between the two rolls in a two-high rolling mill or between
the work rolls 76 in a four-high rolling mill with back-up rolls 77, as shown in Fig.
8, where the driving is intended to be effected by friction between the rolls 70 and
the work rolls in the existing mill.
[0038] The mounting of the cassette in a stand 78 is shown schematically in Fig. 10. Between
the supporting frames 71 two end wall elements 79 are located perpendicularly to the
longitudinal direction of the rolls 70, in which elements the rolls 70 are simply
attached by means of end journal 80. Through preferably one end wall element,79 conduits
81 for pressure medium supply and screws 82 or the like extend for moving the wedges
74.
[0039] A cassette according to the invention can be used, for example, at plate rolling.
A billet first is rolled by means of the ordinary work rolls of the plate rolling
mill, and the cassette is inserted into the mill first when the thickness of the original
billet has been reduced to a suitable degree.
[0040] Figs. 9 and 10 show-an embodiment of a means for effecting reciprocatory movement
of the bearings in parallel with the rolls. Such means must not per se be combined
with a cassette according to Figs. 8-10, but are more generally applicable at a bearing
according to the invention.
[0041] For each pair of bearings 69 located on each side of a plane through the axles of
the rolls 70 a disc 84 or the like hingedly suspended and provided with a central
hole 83 is located in a plane which is in parallel with the plane through the axles
of the rolls. One slewing bracket 85 or the like per bearing 69 of said pair extend
between the bearing 69 and disc 84 and are hingedly attached to the same and located
in the plane of the disc 84. A rotary axle 86 substantially perpendicular to the plane
of the disc comprises two axle elements 87, which are located eccentrically in relation
to the geometric axis of the axle 86, which axle elements 87 are intended to co-operate
with the hole 83 each in its disc 84, whereby upon rotation of the axle 86 ardaxle
elements 87 the disc 84 is caused to carry out gyratory movement, and the bearings
69 hereby via the slewing bracket 85 are caused to move .reciprocatory. A bearing,
for example in the form of needle bearing 88, preferably is provided between each
wedge 74 and the bearing 69 and at the attachment of the bearing, as shown in Figs.
8 and 10.
[0042] Some embodiments of an arrangement according to the invention have been described
above, from which the mode of operation of the arrangement partly shoud8 have become
apparent.
[0043] Pressure medium for the hydrostatic function of the bearings, thus, i
§supplied through expedient channels, where the feed pressure can be adjusted. At embodiments,
where each bearing in a manner known per se is divided by partition walls into a plurality
of pressure chambers distributed along the length of the wcrk rolls and with preferably
individually adjustable pressure medium supply, sealing between adjacent chambers
is achieved by means of elastically deformable end wall elements 43, which can be
said to be partition walls between the chambers, and which agree in shape with the
shell surfaces 4 even when the shape of said surfaces varies, for example by regrinding
the rolls.
[0044] It is a characterizing feature of arrangements, bearings, according to the invention,
that an intentional controlled leakage, leak flow, of pressure medium is intended
to take place, where the leakage occurs between the contact elements and the shell
surface 4 through a gap 89, Fig. 3. The size of the flow and gap is controlled a.o.
by the pressure, at which the pressure medium is supplied to the carrying part of
the bearing, such as the recesses 12, 23 or the like. At low feed pressure contact
is established between contact elements and roll, whereby the elements are worn against
the shell surface 4, and where an adaptation to the rounding of the roll is obtained.
At contact elements with grinding or polishing properties, cutting of the shell surface
is obtained, whereby the surface is conditioned.
[0045] The means for effecting reciprocatory movement in parallel with the axles of the
rolls are hereby utilized, whereby variation in the cutting in the longitudinal direction
fo the rolls is prevented. The function of said means should be obvious in view of
the above description.
[0046] At high feed pressure the gap and leakage are distinct. The function of the bearing
here is that of a hydrostatic bearing. The leakage of pressure medium, which at cold
rolling for example is an emulsion of oil in water, and at hot rolling, for example,iis
water, implies essential advantagesJ The roll surface, for example, is cooled effectively.
Furthermore, the surface of tile roll and of the rolled material is cleaned, whereby
particles, so-called scale, etc. are removed.
[0047] At conventional rolling mills and arrangements, the work rolls are subjected to deflection
induced a.o. by the roll force. The work rolls may be, for example, the two rol's
of a two-high rolling mill or the work rolls of a four-high rolling mill. The deflection
gives rise to, at times unacceptable differeizes in thickness of the rolled material
transversely to its longitudinal direction, in such a way that the thickness is greater
centrally on the product than at its edges. Conventionally this is counteracted by
so-called cambering, whereby the rolls are given slightly bobbin shape. However, this
method is, of course, very inflexible. According to the present invention this problem
can be substantially reduced, for example at four-high rolling mills, in that the
bearings are movable to positions, in which the plane including the two work rolls
is moved in parallel in relation to a.plane including the two back-up rolls, which
movement normally takes place in the rolling direction. By controlling the movement,
the deflection can be controlled, and the component of the roll force acting on the
work rolls to a substantial degree can be deflected to the back-up rolls. The said
movement hereby can take place by means of the described wedge arrangements and/or
by means of the bearings when they comprise bearing inserts and adjusting devices
as at the embodiments according to Figs. 3 and 4, whereby the bearings are divided
into a plurality of pressure chambers distributed along the length of the work rolls
and preferably with individually adjustable pressure medium supply, and where each
pressure chamber 6 comprises a member, such as the bearing inserts of said pistions
19,35, which are individually movable to and from
'-the roll. In a substantially corresponding way, the deflection of each roll can be
controlled in a two-high pair of rolls, for example according to Figs. 6 and 7, where
wedge systems or the like are provided and the pressure chambers can be provided with
pistons 19,35.
[0048] As should have become apparent from the description and introductory portion, an
arrangement according to the invention at rolling mills offers several advantages
over the prior art. The invention, for example, impliesrthat bearings simply can be
adapted to variations in the diameter of the work rolls, without dismantling the bearings
for regrinding. The invention further implies that the shell surface of the roll can
be conditioned at demand by the bearings, without dismantling the rolling mill. The
invention further offers the possibility of very flexible cambering, which can be
adapted to the product and rolling sequence. The invention in this way renders possible
a.o. substantial gains in capacity. By said leak flow of pressure medium, the rolls
are cooled effectively, and particles etc. are removed, whereby the service life of
the rolls increases and the product quality is improved. By means of said cassette
arrangement, which is rendered possi ble by the low space requirements of the bearings,
an existing rolling mill can be completed, whereby the capacity of the mill in respect
of rolling thin products increases substantially and whereby in certain cases thinner
products can be rolled.
[0049] It is, of course, also possible to imagine minor changes and more embodiments beyond
what has been described above.
[0050] More bearings per roll, for example, than shown in the Figures can be provided, and
the bearings can be moved in a way other than by wedge systems, for example hydraulically
by means of pistons.
[0051] The movement of the pistons 19,35, bearing inserts, can be effected, for example,
mechanically instead of hydraulically.
[0052] The means for effecting said reciprocatory relative movement between bearings and
rolls can operate in a different way, for example hydraulically or pneumatically.
[0053] Theinvention, thus, must not be regarded restricted to the embodiments set forth
above, but can be varied within the scope of the attached claims..
1. An arrangement at rolling mills, especially sheet and strip rolling mills, for
supporting work rolls therein, which rolls have a smooth shell surface along at least
a substantial portion of their length, and two or more hydrostatic bearings acting
against said smooth shell surfaces are provided for supporting the work rolls, characterized
in that the bearings (3,6,7,59,60,61,69) are movable to positions, iniwhich they are
in contact with the smooth shell surfaces (4), that their portions (15,17,28,30,36,39,
63) thereby contacting the shell surfaces (4) have small area and a lower wear resistance
than said shell surfaces (4), and that hydro-. static pressure medium is intended
to controlled flow out between said portions (15,17,28,30,36,39,63) and the shell
surfaces (4).
2. An arrangement as defined in claim 1, characterized in that said portions (15,17,28,30,36,39,63)
of the bearings when they are in contact with said shell surfaces (4) exercize a grinding
or polishing effect on the same, and the arrangement preferably also comprises means
(67,68,69,83,84,85,86,87) for effecting reciprocatory relative movement between bearings
(59,60,61,69) and work rolls (2,46,70) substantially in parallel with the geometric
axes of the work rolls (2,46,70).
3. An arrangement as defined in claim 1 or 2, where hydrostatic bearings are provided
for supporting the work rolls in a direction substantially transversely to a plane
including both work rolls, while back-up rolls are provided for supporting the work
rolls on substantially diametrically opposed sides of the work rolls, characterized
in that the hydrostatic bearings (3,6,7,59,60, 69) are movable to positions, in which
the plane including the two work rolls is moved in parallel in relation to the plane
including the two back-up rolls.
4. An arrangement as defined in any one of the claims 1 - 3, characterized i n that
the bearings (3,6,7,59,60,61,69) in a manner known per se are divided by means of
partition walls (14, 21,44) into a plurality of pressure chambers distributed along
the length of the work rolls, with preferably individually adjustable pressure medium
supply, and that portions (43,45) of the partition walls contacting the work rolls
preferably are elastically deformable for adapting to the shape of said shell surfaces
(4).
5. An arrangement as defined in any one of the claims 1 - 3, characterized in that
the bearings in a manner known per se are divided into a plurality of pressure chambers
(6) distributed along the length of the work rolls, with preferably individually adjustable
pressure medium supply, and that the pressure chambers are formed in rows of bearing
supports (59,60,61,69) movable individually to and from the work rolls (2,46,70).
6. An arrangement as defined in claim 5, characterized in that portions (43,45) of
adjacent bearing support walls (14, . 21,44) contacting the work rolls preferably
are elastically deform- . able for adapting to the shape of said shell surfaces (4).
7. An arrangement as defined in any one of the claims 1 - 6, characterized in that
the portions (15,17,28,30,36,39, 63) of the defining walls (13,27) of the pressure
chambers (6) extending in parallel with the work rolls, which portions contact the
work rolls (2,46,70), are formed on separate bearing inserts.(19,35).
8. An arrangement as defined in the claims 1 - 7, characterized in that said portions
(15,17,28,30,39,63) contacting the shell surfaces (4) consist of brake lining material
or the like.
9. An arrangement as defined in claim 1 - 8, characterized i that the bearings are
movable to said positionsby means of at least one wedge (74,66) movable substantially
in parallel with the longitudinal direction of the rolls (2,46,70).
10. An arrangement as defined in claims 2 - 9, comprising means for effecting reciprocatory
relative movement between bearings and rolls substantially in parallel with the longitudinal
direction of the rolls, characterized in that for each pair of bearings (69) located
on each side of a plane through the axles of the rolls (70) a hingedly suspended disc
(84) or the like with a central hole (83) is located in a plane in parallel with the
plane through the axles of the rolls, and one slewing bracket (85) or the like per
bearing (69) of the pair extends between the bearing (69) and the disc (84) and is
hingedly attached to them and located in the plane of the disc (84), and a rotatable
axle (86) substantially perpendicular to the plane of the disc comprises two axle
elements (87) located eccentrically in relation to the geometric axis of the axle
(86), which axle elements co-operate with the hole (83) each of one disc whereby upon
rotation of the axle (86) and axle elements (87) the disc (84) is caused to carry
out gyratory movement, and the bearings (69) hereby via the slewing brackets (85)
are caused to carry out reciprocatory movement.
11. An arrangement as defined in any one of the preceding claims, characterized in
that a pair of work rolls (70) with bearings (69) are located in a cassette or the
like, which is intended preferably in parallel with the axles of the rolls (70) to
be inserted between the work rolls (76) of an existing rolling mill.