[0001] The subject matter of the present invention pertains to an improved thermal development
apparatus for thermal development of a photographic medium passing therethrough.
[0002] Various apparatus is used for producing a hard copy reproduction of an image displayed
on a cathode- ray-tube (CRT). One such apparatus utilizes a fiber- optic CRT and a
thermal development apparatus to pro
- duce said hard copy reproduction through thermal development of a special photgraphic
medium. The thermal development apparatus includes a processor assembly for driving
said photographic medium in a direction transverse to the longitudinal axis of the
fiber-optic CRT. As the photographic medium moves in said direction across an outer
faceplate of the fiber-optic CRT, a line of image information on said fiber-optic
CRT is transferred to the photographic medium disposed adjacent thereto. Eventually,
as the processor assembly drives the photographic medium in the above- mentioned direction,
each line of image information displayed on the fiber-optic CRT is transferred to
the photographic medium.
[0003] The processor assembly includes a drive belt stretched to extend between two drive
rollers and one or more idler rollers. One surface of the drive belt faces one surface
of a heater platen. Disposed between the drive belt and the heater platen is the photographic
medium, the drive belt moving the photographic medium in the direction transverse
to the longitudinal axis of the fiber-optic CRT. The heater platen heats the photographic
medium thereby producing the hard copy reproduction of the image.
[0004] A problem associated with the processor assembly has been encountered. The processor
assembly has been experiencing a very short operating life, due to elongation of the
drive belt. In addition, the photographic medium exudes a chemical exudate, the exudate
being absorbed into the drive belt causing the drive belt to swell, to soften and
to stick to portions of the heater platen.
[0005] Application Serial No. 403,970, filed August 2, 1982, assigned to the same assignee
as the present application, discloses a new silicone rubber drive belt. The stiffness
qualities associated with the drive belt of the prior art were disclosed, due to certain
new characteristics thereof described in application serial No. 403,970. This resulted
in the new silicone rubber belt. Use of the new silicone rubber drive belt in the
processor assembly improved significantly the operating life thereof, but the problems
associated with the processor assembly of the prior art still to some extent remained.
[0006] We have found that a further improvement is achieved by using a non-elastic drive
belt in the processor assembly. Furthermore, use of a non-elastic drive belt in the
processor assembly renders desirable a further modification to the processor assembly
in order to accommodate a new non-elastic drive belt. If the processor assembly is
further modified to accomodate the new non-elastic drive belt, a further improvement
in the operating life and in the operating efficiency thereof is evidenced.
[0007] It is therefore a primary object of the present invention to further improve the
operating life and the operating efficiency of the processor assembly associated with
the thermal development apparatus of the prior art by utilizing a non-elastic drive
belt and by modifying the processor assembly to accomodate the non-elastic drive belt
used thereby.
[0008] This and other objects of the present invention are accomplished by utilizing a non-elastic
drive belt and by modifying the processor assembly to accomodate the non-elastic drive
belt. The processor assembly is modified by spring loading a platen of the processor
assembly against the photographic medium disposed therein or against the non-elastic
drive belt of said processor assembly if no photographic medium is disposed therein.
The spring loaded platen forcedly urges the photographic medium to contact the non-elastic
drive belt. In addition, a first drive roller is knurled at an outer circumferential
surface thereof, the knurled outer circumferential surface being adapted to contact
an inner surface of said non-elastic drive belt. The knurled outer surface of said
first drive roller grips the non-elastic drive belt and drives the non-elastic drive
belt in a desired direction. A second drive roller is not knurled at an outer surface
thereof, since this drive roller is disposed at a receiving end of said processor
assembly for receiving the drive belt and the photographic medium passing therethrough.
[0009] Further scope of applicability of the present invention will become apparent from
the description given hereinafter. However, it should be understood that the details
of the description and the specific examples, while indicating preferred embodiments
of the invention, are given by way of illustration only, since various changes and
modifications within the spirit and scope of the invention will become apparent to
those skilled in the art from the detailed description.
Brief Description of the Drawings
[0010] A full understanding of the present invention will be obtained from the detailed
description given hereinbelow and the accompanying drawings, which are given by way
of illustration only, and thus are not limitative of the present invention, and wherein:
FIG. 1 illustrates an apparatus for producing a hard copy reproduction of an image
displayed on a fiberoptic CRT, the apparatus including a processor assembly having
a drive belt disposed therein.
FIG. 2 illustrates a processor assembly according to the present invention for producing
a hard-copy reproduction of an image displayed on a fiberoptic CRT, the processor
assembly utilizing a non-elastic drive belt and being modified to accomodate the non-elastic
drive belt.
Description of the Preferred Embodiment
[0011] FIG. 1 illustrates one apparatus for producing a hard copy reproduction of an image
displayed on a fiberoptic CRT. In FIG. 1, the apparatus 10 includes a storage canister
10A for storing the photographic medium therein, such as photographic paper 10Al.
When the photographic paper is removed from the canister 10A, it is disposed in contact
with and adjacent to a first idler roller 10B. The photographic paper 10A1 contacts
the first idler roller 10B and moves circumferentially therewith. The photographic
paper 10A1 is then disposed between and in contact with a foam pressure roller 10C
and an outer faceplate of a fiber- optic CRT 10D. As the photographic paper 10A1 moves
across the outer faceplate of the fiber-optic CRT, the image displayed on the CRT
is transferred to the photographic paper 10A1. The paper 10A1 is then disposed between
a pinch roller 10E and a first drive roller 10F. The driver roller 10F aids in driving
the belt in a direction transverse to the longitudinal axis of the fiber-optic CRT
10D. The paper 10A1 then moves in said direction beyond a paper cutter stationary
blade 10G and a paper cutter rotary blade 10H. The photographic paper then moves.into
the processor assembly 10I. The processor assembly 10I includes a heater platen C,
two, drive rollers D and E, a second idler roller F, and the drive belt A (processor
belt) extending between the second idler roller F, the drive roller E, on one end,
and the drive roller D on the other end. The photographic paper 10A1 is disposed between
the drive belt A and the heater platen C, the drive belt A driving the photographic
paper in said direction indicated by arrow 10I1 transverse to the longitudinal axis
of the fiber-optic CRT 10D. The photographic paper 10AI then contacts a processor
rear paper guide 10J which guides the photographic paper 10A1 into a position intermediate
two belts 10K1 and 10K2 of conveyor 10K. The drive rollers D and E, in addition to
the drive roller 10F, drive the photographic paper 10A1 from its storage canister
10A, past the fiber-optic CRT 10D, through the processor 10I, and to the conveyor
10K, which moves the paper 10A1 to the front panel 10L, where it exits from the apparatus.
[0012] However, the operating life and the reliability of the apparatus shown in FIG. 1
has been severely reduced due to certain undesirable characteristics associated with
the drive belt A. The belt A would stretch and elongate, thereby reducing the tension
of the belt between the drive rollers D and E. In addition, the belt would soften,
swell, and become very sticky. The belt A stretches due to an inherent lack of stiffness
qualities associated therewith. The belt becomes soft, swells, and becomes sticky
as a result of a chemical exudate exuded from the photographic paper 10Al when the
paper contacts the drive belt A. For example, the photographic paper 10A exudes stearic
acid and water, major constituents of the chemical exudate referred to hereinabove.
The stearic acid and water exudate is responsible for the softness qualities and the
stickiness qualities associated with a surface of the belt which contacts the photographic
paper and the heater platen. These disadvantages associated with the drive belt A
of the prior art have been eliminated by using a new non-elastic drive belt. Use of
the non-elastic drive belt in the processor assembly of the apparatus of figure 1
renders necessary a modification to said processor assembly.
[0013] The new, non-elastic drive belt, utilized as the drive belt in the processor assembly
of the appartus of figure 1, comprises a woven, endless, Nomex fiber within a non-marking
silicone rubber saturant stock. The inside of said non-elastic belt comprises a fine-
fabric impression on a silicone rubber saturant. The outside of said non-elastic belt,
the side which faces the heater placen C, is ground thereby exposing the fabric. As
a result, a reduced frictional contact between the side of said non-elastic belt,
which faces the heater platen C, and the heater platen C per se, will result. The
preferred dimensions of the non-elastic drive belt are: length - 26" ± .125 "@ 10
lbs tension with maximum variation of + .032" edge to edge within any one belt; width
- 8.875" ± .032"; thickness - .021" + .004" with maximum variation of .004" within
any one belt.
[0014] A non-elastic drive belt, sufficient to perform the function of the non-elastic drive
belt referred to hereinabove, may be purchased from ALBANY International, Precision
Components Division, 150 Industrial Park Rd., Middletown Connecticut. The non-elastic
drive belt may be identified by part number 214-3455-00, or, alternatively, by ALBANY
part number E-1505-HG.
[0015] Referring to FIG. 2, an apparatus 20 for producing a hard-copy reproduction of an
image, according to the present invention, is illustrated, the apparatus utilizing
the non-elastic drive belt described hereinabove. In FIG. 2, the apparatus 20 includes
a first drive roller 20A, a second drive roller 20B and two idler rollers 20C and
20D. A non-elastic drive belt 20E, of the type described hereinabove, is disposed
tightly around the drive rollers 20A and 20B and the idler rollers 20C and 20D.
[0016] A heater platen 20F is disposed in contact with the non-elastic drive belt 20E. A
spring 20G urges the platen 20F into tight contact with the non-elastic drive belt
20E.
[0017] An outer circumferential surface of the first drive roller 20A is disposed in contact
with the non-elastic drive belt 20E. The outer circumferential surface of drive roller
20A is knurled in order to provide an increased frictional contact between drive roller
20A and the non-elastic drive belt 20E.
[0018] An outer circumferential surface of the second drive roller 20B is smooth. When belt
20E contacts the outer surface of the second drive roller 20B, the belt 20E, of the
type described hereinabove, is allowed to slip on the smooth outer surface thereof.
[0019] In operation, since a non-elastic drive belt 20E is being utilized in the processor
assembly 20 of FIG. 2, it is necessary to provide an alternative method of placing
drive belt 20E, adjacent the heater platen 20F, under tension. In addition, it is
necessary to provide an alternative method of driving the drive belt 20E.
[0020] In the prior art, when an elastic drive belt was utilized, the stretched belt was
tightly wrapped around the drive rollers and in contact with one surface of the heater
platen. The tight contact between the belt and the drive roller permitted the drive
roller to rotatably drive the drive belt through the processor assembly. Due to the
tension of the belt, the stretched belt also contacted substantially the entire surface
of the heater platen. However, excessive stretching and elongation of the belt resulted
in performance problems associated with the processor assembly and resulted in a shorter
operating life as a result thereof.
[0021] If the elastic belt disposed within the processor assembly is replaced by a non-elastic
belt, the problem involving excessive stretching of the drive belt, referred to hereinabove,
is solved. However, the processor assembly itself should be modified to accomodate
the non-elastic belt. The modification of the processor assembly should inherently
involve the two alternatives indicated hereinabove, that is, the alternative method
of placing drive belt 20E under tension, and the alternative method of driving the
drive belt 20E.
[0022] Accordingly, the spring 20G urges the heater platen 20F into tight contact with the
drive belt 20E. As a result, the drive belt 20E is placed under tension. However,
since the belt 20E is non-elastic, it is necessary to provide the alternative method
of driving the drive belt 20E. Consequently, the first drive roller 20A is knurled
at the outer circumferential surface thereof. The knurled outer surface causes an
increased frictional contact to exist between drive roller 20A and drive belt 20E.
Furthermore, the surface of belt 20E, contacting the heater platen 20F, is ground,
thereby exposing the internal fabric. Therefore, a reduced frictional contact exists
between the side of the non-elastic belt which contacts the heater platen, and said
heater platen. As a result of the combined effect of (1) the increased frictional
contact between drive roller 20A and non-elastic drive belt 20E, and (2) the reduced
frictional contact between the surface of said belt 20E in contact with the heater
platen and said heater platen, the drive roller 20A more easily drives said belt 20E
through the processor assembly and, in particular, past the heater platen 20F.
[0023] The invention being thus described, it will be obvious that the same may be varied
in many ways. Such variations are not to be regarded as a departure from the spirit
and scope of the invention and all such modifications as would be obvious to one skilled
in the art are intended to be included within the scope of the following claims.