[0001] This invention relates to a blister pack of the kind which can be used for packing
various kinds of articles, and which is particularly although not exclusively applicable
for packing medicines in the form of tablets, capsules or the like.
[0002] One known form of blister pack consists of a polyvinyl chloride sheet which has been
formed by heat and pressure into blisters. The articles to be packed are then placed
in the blisters and a lidding sheet of aluminium foil applied over the flat surface
of the blister sheet to seal the blisters. The lidding sheet is sealed to the blister
sheet by various means, for example a hot melt adhesive in a heat sealing process.
Because of the nature of the pack and the manufacturing process, it is only practicable
to manufacture such packs under factory conditions. As a result: production is limited
to the packaging of standard packs, for example aspirin tablets.
[0003] The object of the present invention is to provide a blister pack incorporating a
low cost lidding sheet which can be applied without the use of specialised apparatus,
and which is cheap to produce.
[0004] According to the present invention therefore a blister or strip pack comprises a
blister sheet which is formed to provide one or more blister cavities and a lidding
sheet of paper adhered thereto to seal said cavity or cavities.
[0005] The lidding sheet is preferably made from papers such as glassine; greaseproof, tracing
or vegetable parchment which exhibit high burst and low tear resistance characteristics.
Where it is desirable to heighten resistance to moisture transmission, this can be
achieved by suitable treatment during manufacture of the paper or by applying coatings
subsequently. Certain adhesives with which the paper may be coated for adhesion to
the blister sheet may also provide this barrier property.
[0006] Where child resistance is an important characteristic required in the blister pack,
the adhesion between the paper lidding and the blister sheet is such that the paper
tears rather than peels from the blister sheet. As a result, the residual ruptured
lidding fragments remaining when one blister has been opened tear off if attempts
are made to peel them back to open another blister.
[0007] In one embodiment, the lidding sheet and the blister sheet are both provided with
coatings of mutually adherent high tack dry latex adhesive. A layer of such adhesive
will only adhere to another layer of the same adhesive, thus obviating the necessity
to'provide protective release sheets. In another embodiment, the lidding sheet and
the blister sheet are both provided with coatings of high tack self-adhesive, each
carrying a release sheet which can be stripped from the adhesive layer when the pack
is to be assembled.
[0008] Thus the pack components do.not require factory conditions for assembly and can be
put together by, for example, a pharmacist in a shop or hospital and used for packing
tablets in a programmed dosage form. The lidding sheet may carry indicia and may be
printed or typed upon prior to assembly so that dosage instructions specific to the
patient can be set out on the pack.
[0009] Although of particular advantage for use in non- industrial contexts, the lidding
sheet of the invention may of course be used in a factory context if required. In
this case, a hot melt adhesive is applied so that the lidding may be heat sealed,
for example to polyvinyl chloride blister packs.
[0010] A suitably coated lidding sheet according to the invention can be used with many
forms of blister sheet material, for example a sheet material made from a blend of
cellulose and synthetic wood pulp fibres as set forth in the Applicants co-pending
EPA No. filed 24.01.1984 Ref
W.87 corresponding to United Kingdom Patent Application No. 83 03600 filed 9th February
1983.
[0011] If the articles to be packed are likely to be subject to hygroscopic or ultra violet
generation, the lidding paper can embody a metal layer. This can be provided either
by lamination or vacuum deposition and it may for example be of aluminium. Where such
a metallic layer is provided, a similar layer may be provided on the blister sheet.
The blister sheet may be provided with any number of blister cavities appropriate
to the number of articles to be packed.
[0012] The invention will be further described with reference to the accompanying drawings
in which
Figure 1 is a cross-sectional view of a blister pack according to the invention;
Figure 2 is a cross-sectional view on the line II-II of Figure 1; and,
Figure 3 is a cross-sectional view through a second embodiment which is suitable for
use with tablets susceptible to hygroscopic or ultra violet degeneration.
[0013] In the construction shown in Figures 1 and 2 a blister sheet 1 is made from a mixture
of cellulosic and fibrillated synthetic thermoplastic fibres as set forth in the Applicants
co-pending EPA No. filed 24.01.1984 Ref W.87 The synthetic fibres used are those sold
under the Trade name SWP by Crown Zellerbach Corporation. The proportion of fibrillated
thermoplastic polymer desirable in the paper sheet will vary with the deptch and configuration
of the blister cavities to be formed. The thermoplastic polymer therefore is between
75% and 80% and is made up from approximately 75% fibrillated fibres and 25% particulate
material. The remainder of the blend comprises the cellulosic and staple fibre material
and this can be hardwood sulphate pulp.
[0014] In order to provide opacity to the sheet a proportion of pigement such as titanium
dioxide is also included.
[0015] An alternative blend of materials suitable for the construction shown in Figures
1 and 2 comprises a blend of synthetic thermoplastic fibre material of the kind sold
under the Trade name PULPEX EA by Solvay et Cie. In this blend high translucencey
is achieved by including thermoplastic polymer amounting to about 85% of the blend,
the remainder aqain being hardwood sulphate pulp. Once again with this embodiment
at least 60% of the thermoplastic polymer is in fibrillated form, the remainder being
particulate.
[0016] The sheet may be formed on a conventional papermaking machine and when it is to be
made up into a blister sheet it is moulded by thermal deformation to provide blisters
2. The blister sheet 1 has coated thereon a layer of high tack dry latex adhesive
3 and contains within its blisters 3 drug tablets 4.
[0017] A lidding sheet 5 carries thereon a layer 6 of the same high tack dry latex adhesive.
The adhesive layers 3 and 6 are mutually adhesive but will not adhere to any other
surface. The are sealed together at the locations 7 between the blisters so that each
tablet 4 is isolated.
[0018] The lidding sheet 5 is made of paper, and preferably of a paper having high burst
and low tear resistance characteristics. This ensures that inadvertent rupture of
the lidding sheet is minimised whilst ensuring that after intentional rupture, it
will tear easily to release a selected tablet. Such papers are examplified by glassinge,
greaseproof, tracing and vegetable parchment papers, burst and tear characteristics
for which are set out in the following table

[0019] In the foregoing embodiment, the use of layers of mutually adherent high tack dry
latex adhesive has been proposed. However, it will be'appreciated that self-adhesive
layers may be readily substituted, in which case, release sheets, coated for example
with silicone release coatings will be applied to the adhesive coatings as a protection,
the release sheets being stripped off before the blister and lidding sheets are sealed
together. Alternatively, where the lidding sheet is to be sealed to a blister sheet
comprising thermoplastic material, such as polyvinyl choride or polyethylene, it may
carry a layer of hot melt adhesive. In this case, the lidding sheet will be sealed
to the blister sheet by appropriate heat sealing equipment.
[0020] Referring now to Figure 3, this shows a modification of the embodiment of Figures
1 and 2 particularly suited for packing articles 10 which are susceptible to ultra
violet and/or hygroscopic degeneration. The construction and assembly of the blister
pack is generally as described above with-reference to Figures 1 and 2 and where appropriate,
the various parts are designated by the same reference numerals. In this case however
the outer surfaces of the blister and lidding sheets 1 and 5 are provided with metal
layers in 11 and 12 respectively. The metal layers are provided by vacuum deposition.
The provision of a metal layer has a further advantage in that it renders both the
blister pack and lidding sheet opaque and thus conceals the contents from children
who might otherwise identify them as sweets or candies.
1. A blister or strip pack comprising a blister sheet formed to provide one or more
blister cavities and a lidding sheet of paper adhered thereto to seal said cavity
or cavities.
2. A blister or strip pack as claimed in claim 1 in which the lidding sheet paper
is glassine, greaseproof, tracing or vegetable parchment.
3. A blister or strip pack as claimed in claim 1 or claim 2 in which the paper is
coated to heighten resistance to moisture.
4. A blister or strip pack as claimed in claims 1 to 3 in which the adhesion of the
lidding sheet to the blister sheet is such that the paper tears rather than peels
from the blister sheet.
5. A blister or strip pack as claimed in claims 1 to 4 in which the lidding sheet
and blister sheet are both provided with mutually adherent high tack dry latex adhesive.
6. A blister or strip pack as claimed in claims 1 to 4 in which the lidding sheet
and blister sheet are both provided with coatings or high tack self-adhesive each
carrying a release sheet which can be stripped from the adhesive layer when the pack
is to be assembled.
7. A blister or strip pack as claimed in claims 1 to 6 in which the lidding sheet
carries indicea.
8. A blister or strip pack as claimed in claims 1 to 4 in which the lidding sheet
is heat sealed to the blister sheet.
9. A blister or strip pack as claimed in claims 1 to 8 in which the lidding sheet
embodies a metal layer.
10. A blister or strip pack as claimed in claim 9 in which the metal layer is applied
by lamination or vacuum deposition.
11. A blister or strip pack as claimed in claim 10 in which the metal layer is aluminium.
12. A blister or strip pack as claimed in claims 9 to 11 in which a similar metal
layer is also applied to the blister sheet.