[0001] This invention is concerned with an apparatus for bending metal strip comprising
guide means . along which a metal strip is fed by feed means and having an exit end
from which the metal strip fed as aforesaid projects, a bending tool spaced from the
exit end of the guide means and rotatable about an axis which extends heightwise of
the strip and is disposed at the exit end of the guide means, whereby the projecting
portion of the metal strip can be engaged by the bending tool and be bent thereby
about said exit end, and computer control means for controlling the amount of feed
of the metal strip along the guide means and also the amount of rotation of the bending
tool.
[0002] One such apparatus is disclosed in EP-A 88576, which document falls under the scope
of Art 54 (3) EPC, said apparatus being. especially, but not exclusively, for use
in the manufacture of press knives for cutting out leather blanks from which boots
and shoes can subsequently be made.
[0003] One problem which arises in using this apparatus is caused by the fact that, when
bending metal strip for e.g. knife manufacture, the strip is already hardened and
tempered and exhibits a significant springback characteristic, so that after bending
has taken place and the strip is released, there is a tendency for it to return part-way
to its unbent condition, the degree of such springback varying of course from strip
to strip.
[0004] In US-A 3352136 is disclosed a pipe bending machine which addresses the problem of
springback. In this machine a springback detector is provided in the form of two sensing
fingers arranged to engage the pipe after bending. The detector is mounted on the
bending tool, but is maintained in an out-of-the-way position during the bending operation.
For an initial, datum, setting the sensing fingers are aligned with the front face
of a clamp by which the pipe is held during the bending operation; in this position
the fingers would engage the edge of the pipe while clamped.
[0005] For detecting springback, the pipe is released from the clamp and moves part-way
back to its original condition, whereafter the detector is brought into engagement
therewith, the sensing fingers thus being rotated through an amount which is proportional
to the degree of springback. A monitor is provided for monitoring this amount of rotation
which is representative of the springback characteristic, the information thus acquired
being stored in the computer memory. This information can then be used for modifying
the bending data in order to achieve a desired angle of permanent deformation.
[0006] It will be appreciated that such an arrangement would be expensive not only in so
far as additional detecting parts have to be provided, but also by virtue of the relative
complexity of those parts.
[0007] Also in DE-A 1920265 is disclosed a bending machine, in this case for metal rods,
wherein overbending can be pre-set in order to accommodate the springback characteristic
of the rods. In this case, it is a question of setting the position of switching elements
by which the bending operation is terminated, the setting of the elements taking into
account not only the desired angle of permanent deformation, but also the additional
angle through which the material has to be bent in order to achieve the desired angle
of permanent of deformation. In this specification, however, there is no reference
to the use of the machine for detecting springback, nor how the additional angle is
calculated.
[0008] It is the object of the present invention to provide an improved apparatus for bending
metal strip wherein a simple and reliable springback detection system is provided
which utilises the bending equipment and its associated controls.
[0009] The invention thus provides apparatus for bending metal strip comprising guide means
along which a metal strip is fed by feed means and having an exit end from which the
metal strip fed as aforesaid projects, and a bending tool spaced from the exit end
of the guide means and rotatable about an axis which extends heightwise of the strip
and is disposed at the exit end of the guide means, whereby the projecting portion
of the metal strip can be engaged by the bending tool and be bent thereby about said
exit end, wherein, for sensing the springback characteristic of the strip, the bending
tool and the metal strip are electrically insulated from one another, a potential
being applied to the tool, which potential, upon physical contact taking place between
the bending tool and the strip, becomes zero, thereby indicating that contact has
occurred, the apparatus also comprising computer control means for controlling the
amount of feed of the metal strip along the guide means and also the amount of rotation
of the bending tool, said computer control means also serving to monitor the potential
on the bending tool and also the amount of rotation effected by the bending tool into
physical contact with the strip as aforesaid, as indicated by the change in the potential
on the tool, such rotational amount being representative of the permanent angular
deformation of the strip.
[0010] It will thus be appreciated that in this way simply by electrically insulating the
bending tool and by the provision of appropriate software the springback characteristic
of a piece of metal strip can readily be detected.
[0011] In accordance with the present invention, furthermore, preferably the bending tool
is mounted in a metal block which is rotatable about said axis, said block being mounted
in the apparatus by means of an electrically insulating bearing. More particularly,
conveniently the bending tool is movable relative to the block heightwise of the strip
into and out of an operative condition in which it can engage the projection portion
of metal strip to bend it as aforesaid, such movement being effected by a piston-and-cylinder
arrangement acting on the bending tool, and the metal block is electrically insulated
from the piston-and-cylinder arrangement by an electrically insulating member, while
the piston, which is engaged by the bending tool direct, is of an electrically insulating
material.
[0012] It will thus be appreciated that, in accordance with the present invention, a relatively
simple arrangement is provided for detecting springback, which utilises the bending
equipment and associated controls, with the need only for electrically insulating
the bending tool from other parts of the apparatus to achieve this purpose.
[0013] The invention is also concerned with a method of compensating for springback when
bending metal strip, using an apparatus as set out above. In accordance with the present
invention, therefore, the method is characterised by the steps of (i) supporting a
length of metal strip with a leading end portion thereof in a projecting, unclamped,
condition, (ii) moving a bending tool against the projecting end portion of the metal
strip through a predetermined distance to create a bend of a predetermined angle in
said end portion, said bend being disposed at the boundary between the supported and
projecting portions of the strip, (iii) retracting the bending tool out of engagement
with the strip, (iv) moving the bending tool again into engagement with the now bent
projecting end portion of the strip, (v) monitoring . the amount of such movement,
and thus the angle of permanent deformation of the strip, (vi) comparing said amount
of such movement with the predetermined distance, (vii) repeating steps (ii) to (vi)
for a plurality of different predetermined distances, (viii) determining from the
data thus obtained the springback characteristic of the metal strip, and (ix) using
the characteristic thus obtained to calculate the distance through which the bending
tool is to be moved to obtain a bend having a desired angle of permanent deformation.
[0014] It will thus be appreciated that, by using the computer control means of the apparatus,
it is necessary only to provide details of the angles of permanent deformation together
with an identification of the metal strip to be used, and the computer control means
will calculate the necessary modifications and effect the appropriate bending operations.
[0015] In accordance with the present invention, preferably the springback characteristic
is a polynomial with variables selected to give a curve passing through of close to
the points found by .movement of the bending tool in accordance with step (v), this
characteristic then being stored in the computer control means of the apparatus, which
means is also used for carrying out steps (viii) and (ix) and thereafter supplying
control signals to the bending tool appropriate to the bending operations required.
[0016] Furthermore, it is preferable that the apparatus be initially calibrated. To this
end, conveniently the bending tool is successively moved against a plurality of portions
of strip each of which has been bent to a known angle of permanent deformation and
such movement is monitored to derive appropriate data relating movement of the bending
tool to angular deformation of the strip.
[0017] It will be appreciated that, in using the apparatus in accordance with the invention,
in general a series of bends will be provided in the strip, the strip being fed intermittently
between successive bending operations. In some instances, furthermore, the increment
of feed, i.e. the distance between adjacent bends, will be less than the distance
by which the bending tool is spaced from the boundary between the supported and projecting
portions of the metal strip. In such a case, in accordance with the present invention,
conveniently the computer control means, in carrying out step (ix), also calculates
the amount by which the strip is offset from the plane in which it is supported and
modifies the data accordingly. This calculation is referred to as "offset compensation".
[0018] The above and other features of the invention will become clearer from the following
detailed description, to be read with reference to the accompanying drawings, of one
apparatus and one method in accordance with the invention. It will of course be appreciated
that this apparatus and this method have been selected for description merely by way
of non-limiting example of the invention.
[0019] In the accompanying drawings:
Fig. 1 is a fragmentary plan view showing an operating locality of the apparatus in
accordance with a preferred embodiment of the invention;
Fig. 2 is a side view, essentially diagrammatic, of a bending head of the apparatus
shown in Fig. 1;
Fig. 3 is a view generally similar to Fig. 1, but showing a metal strip in the process
of being bent, and illustrating the difference between the degree of bending and the
angle of permanent deformation in the strip;
Fig. 4 is a view similar to Fig. 3 but illustrating how the apparatus is effective
in the case of offset compensation (as hereinbefore' defined);
Figs. 5 and 6 are graphs showing characteristics which are derived empirically and
subsequently stored in a microcomputer constituting computer control means of the
apparatus; and
Fig. 7 is a flow chart indicating the modification of the input data to take account
of the springback characteristic and offset compensation.
[0020] The apparatus now to be described is a metal strip bending apparatus which comprises
guide means 12 including a slot 10 along which metal strip is fed by means of longitudinal
feed means (not shown), and in which the strip is clamped against longitudinal movement
during a bending operation. The exit end 14 of the slot 10 is coincident with a vertical
pivot axis X of a generally cylindrical bending head 16 comprising a bending tool
in the form of a pin 18. The axis of the pin 18 is spaced from the pivot axis X by
a distance which is conveniently between 6 and 10 mm, preferably 8.5 mm. The bending
head 16 is accommodated in a table 20 and, in its operative position, i.e. its position
for bending the strip, the pin 18 projects above the table surface (Fig. 2). At its
upper end of the pin 18, is provided with a flange or shoulder 22 by which it engages
the strip in a central region thereof.
[0021] The pin 18 is mounted for vertical sliding movement within a metal block 22 of the
bending head 16. The block 22 has a cylindrical body 24 and two radially projecting
lugs 26 which fit within opposed radial slots formed in an upper end of a wall of
a brass cylinder 28, forming part of a pneumatic piston-and-cylinder arrangement.
The brass cylinder 28 is rotatable about the axis X by means of an actuator (not shown)
to cause the pin 18 to undergo controlled lateral movement in relation to, and thereby
engage and bend, the strip about the axis X. The lower end of the pin 18 extends through
a metal plug 30 and rests against a recessed upper end of a piston 32 slidable in
a chamber 34 forming part of said pneumatic piston-and-cylinder arrangement. Air under
pressure admitted to the chamber 34 forces the piston 32 upwards and thereby moves
the pin 18 to its operative position. Two return springs, indicated diagrammatically
at 36, act between the underside of the block 22 and the piston 32 to move the pin
18 to a retracted position, in which the upper end of the pin can pass beneath the
strip, to the other side thereof, for bending in the opposite sense.
[0022] The apparatus also comprises computer control means by which the angle of rotation
of the bending head 16, the retraction and extension of the pin 18 and the longitudinal
movement of the strip are controlled, whereby to effect a succession of bends in the
strip to impart thereto the desired profile.
[0023] The pin 18 is electrically insulated from the strip and from the remainder of the
apparatus by electrically insulating components shown shaded in Fig. 2. A plastics
bearing 38 insulates the block 22 from the surrounding portions of the table 20 and
the lugs 26 are electrically insulated from the brass cylinder 28 by a plastics film
40; the piston 32 is made of an electrically insulating material. The pin 18 is maintained
at a potential, e.g. 5 volts, through an electrical connection made to the block 22.
When the pin 18 contacts the strip, however, the pin 18 is earthed and the potential
on the pin 18 becomes zero, so that sensing of this voltage gives an indication of
when the pin and strip are in contact.
[0024] In Fig. 3 the metal strip 42 is shown being bent. After applying each bend to the
strip by rotation of the bending head 16, the strip 42 tends to spring back. To inspect
or check the permanent angular deformation of the strip 42 the head 16, after having
been rotated out of engagement with the strip, is rotated once more so that the pin
18 engages the previously bent strip. The electrical potential of the pin 18 is monitored
and when this potential becomes zero, thereby indicating contact with the strip, the
microcomputer notes the angle A1 through which the head 16 has been rotated from a
datum position in which its axis lies in the plane of the strip supported in the slot
10 (see Fig. 3). From the angle A1 the microcomputer derives the permanent angular
deformation A2 from the characteristic shown in Fig. 5.
[0025] The characteristic shown in Fig. 5 is derived in an initial calibration step when
the apparatus is first set up. Metal strips having known angles of bend A2 are placed
in the apparatus and the bending head 16 is rotated until the pin 18 makes electrical
contact with the strip. As before, contact is detected by the potential of the pin
18 becoming zero. The microcomputer stores the set of angles A1 corresponding to the
known angles A2 and fits a sixth order polynomial through the points to give the resulting
characteristic shown in Fig. 5.
[0026] The apparatus in accordance with the invention compensates for the springback of
the strip after bending by means of a previously derived characteristic relating displacement
of the bending head 16 to the resulting permanent angle of deformation applied to
the strip. This characteristic is derived, in carrying out the method in accordance
with the invention, by displacing the bending head 16 through a series of known magnitudes
of displacement (angles of rotation A4) and causing a series of bends to be introduced
into the strip, allowing the strip to springback after each bend, and detecting the
permanent angular deformation (bend angles A5) in the strip after each bend by moving
the pin 18 into contact with the permanently deformed strip, sensing when the tool
contacts the strip and deriving therefrom a springback characteristic relating the
permanent angular deformation to its appropriate known magnitude of displacement.
The permanent bend angles A5 are of course derived from the characteristic shown in
Fig. 5. The characteristic shown in Fig. 6, viz. the springback characteristic, thus
relates actual rotation A4 to the deflection A5 of the strip. A sixth order polynomial
is fitted through the points to give the springback characteristic which is held in
the microcomputer.
[0027] This characteristic is derived as a preliminary step before each batch of strip is
bent and may be regarded as calibration for the characteristics of the metal strip
batch. A number of such characteristics may be stored for different strips and any
characteristic may be modified to take account of any variations.
[0028] Fig. 4 illustrates an example of a situation in which offset compensation is provided
for added accuracy of the bend applied to the strip 42. Where an increment of longitudinal
feed of the strip 42 is less than the spacing of the axis of the pin 18 from the axis
X, the pin 18 will not engage the strip in the usual manner (see the dotted line in
Fig. 4), i.e. where the microcomputer would expect the pin 18 to make contact with
the strip, but rather moves beyond the plane of the slot 10 (see solid line in Fig.
4) to make such contact. The angle A3 which must be corrected is the offset angle
and the magnitude of this angle in any given situation will depend on the number and
magnitude of the bends between the contact position of the pin 18 and the exit end
14 of the slot 10. The offset angle can be calculated trigonometrically and this is
done by the microcomputer using data relating to previous bends. This calculation
and the application of the compensation is referred to herein as "offset compensation".
[0029] Fig. 7 is a flow chart illustrating how springback compensation and offset compensation
are applied in practice. The data generated by the microcomputer is in the form of
a series of instructions consisting of longitudinal feed instructions (1) and bend
angles (0). This data 46 is modified in the springback compensation stage 48 which
alters the instructed bend angles in accordance with the characteristic of Fig. 6.
Decision block 50 governs whether offset compensation is necessary. If not, the data
proceeds to stage 52. Should offset compensation be necessary, the microcomputer computes
the magnitude and direction in stage 54 and adds this to the bend angle in stage 56
to give a final bend instruction which is used to control the rotation of the bending
head 16.
1. Apparatus for bending metal strip comprising guide means (12) along which a metal
strip is fed by feed means (-) and having an exit end from which the metal strip fed
as aforesaid projects, and
a bending tool (18) spaced from the exit end of the guide means (12) and rotatable
about an axis which extends heightwise of the strip and is disposed at the exit end
of the guide means (12), whereby the projecting portion of the metal strip can be
engaged by the bending tool (18) and be bent thereby about said exit end,
wherein, for sensing the springback characteristic of the strip, the bending tool
(18) and the metal strip are electrically insulated from one another, a potential
being applied to the tool (18), which potential, upon physical contact taking place
between the bending tool (18) and the strip, becomes zero, thereby indicating that
contact has occurred,
the apparatus also comprising computer control means for controlling the amount of
feed of the metal strip along the guide means (12) and also the amount of rotation
of the bending tool (18), said computer control means also serving to monitor the
potential on the bending tool (18) and also the amount of rotation effected by the
bending tool (18) into physical contact with the strip as aforesaid, as indicated
by the change in the potential on the tool (18), such rotational amount being representative
of the permanent angular deformation of the strip.
2. Apparatus according to Claim 1 wherein the bending tool (18) is mounted in a metal
block (22) which is rotatable about said axis, and the metal block (22) is mounted
in the apparatus by means of an electrically insulating bearing (38).
3. Apparatus according to Claim 2 wherein the bending tool (18) is movable relative
to the block (22) heightwise of the strip into and out of an operative condition in
which it can engage the projecting portion of metal strip to bend it as aforesaid,
such movement being effected by a piston-and-cylinder arrangement (28, 32) acting
on the bending tool (18), and the metal block (22) is electrically insulated from
the piston-and-cylinder arrangement (28, 32) by an electrically insulating member
(40), and the piston (32), which is engaged by the bending tool (18), is of an electrically
insulating material.
4. Method of compensating for springback when bending metal strip using an apparatus
according to any one of the preceding Claims, said method comprising the steps of
(i) supporting a length of metal strip with a leading end portion thereof in a projecting,
undamped, condition,
(ii) moving a bending tool against the projecting end portion of the metal strip through
a predetermined distance to create a bend of a predetermined angle in said end portion,
said bend being disposed at the boundary between the supported and projecting portions
of the strip,
(iii) retracting the bending tool out of engagement with the strip,
(iv) moving the bending tool again into engagement with the now bent projecting end
portion of the strip,
(v) determining the amount of such movement, and thus the angle of permanent deformation
of the strip,
(vi) comparing said amount of such movement with the predetermined distance,
(vii) repeating steps (ii) to (vi) for a plurality of different predetermined distances,
(viii) determining from the data thus obtained the springback characteristic of the
metal strip, and
(ix) using the characteristic thus obtained to calculate the distance through which
the bending tool is to be moved to obtain a bend having a desired angle of permanent
deformation.
5. Method according to Claim 4 characterised in that, as an initial calibration, the
bending tool is successively moved against a plurality of portions of strip each of
which has been bent to a known angle of permanent deformation and such movement is
determined to derive appropriate data relating movement of the bending tool to angular
deformation of the strip.
6. Method according to either one of Claims 4 and 5 characterised in that said characteristic
is a polynomial with variables selected to give a curve passing through or close to
the points found by movement of the bending tool in accordance with step (v), and
in that the characteristic is stored in the computer control means of the apparatus,
which means is also used for carrying out steps (viii) and (ix) and thereafter supplying
control signals to the bending tool appropriate to the bending operations required.
7. Method according to Claim 6 wherein a series of bends is provided in the strip,
the strip being fed intermittently between successive bending operations, characterised
in that, where the increment of feed is less than the distance by which the bending
tool is spaced from the boundary between the supported and projecting portions of
the strip, the computer control means, in carrying out step (ix), also calculates
the amount by which the strip is offset from the plane in which it is supported and
modifies the data accordingly.
1. Vorrichtung zum Biegen von Metallband mit einer Führungseinrichtung (12), längs
welcher ein Metallband mittels einer Zuführeinrichtung zugeführt wird und welche ein
Austrittsende aufweist, aus welchem das zugeführte Metallband herausragt, wobei ein
Biegewerkzeug (18) von dem Austrittsende der Führungseinrichtung (12) im Abstand angeordnet
ist und um eine Achse drehbar ist, die sich über die Breite des Bandes erstreckt,
wobei das Biegewerkzeug an dem Austrittsende der Führungseinrichtung (12) vorgesehen
ist und der vorspringende Abschnitt des Metallbandes von dem Biegewerkzeug (18) ergreifbar
und dann um das Austrittsende abbiegbar ist, wobei zum Abfühlen der Rückfederungseigenschaften
des Bandes das Biegewerkzeug (18) und das Metallband voneinander elektrisch isoliert
sind und an das Werkzeug (18) ein Potential anlegbar ist, welches bei physikalischem
Kontakt zwischen dem Biegewerkzeug (18) und. dem Band Null wird, so daß das Eintreten
eines Kontaktes angezeigt wird, wobei eine Computer- steuereinrichtung zum Steuern
der Zuführung des Metallbandes längs der Führungseinrichtung (12) und zum Steuern
der Rotation des Biegewerkzeuges (18) vorgesehen ist, wobei die Computersteuereinrichtung
ebenfalls zum Überwachen des Potentials an dem Biegewerkzeug (18) und der von dem
Biegewerkzeug (18) bewerkstelligten Rotation in physikalischen Kontakt mit dem Band
dient, der von der Änderung des Potentials an dem Werkzeug (18) angezeigt wird, wobei
diese Rotationsgröße repräsentativ für die permanente winkelförmige Verformung des
Bandes ist.
2. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß das Biegewerkzeug (18)
in einem Metallblock (22) angeordnet ist, welcher um diese Achse drehbar ist, und
daß der Metallblock in der Vorrichtung mit Hilfe eines elektrisch isolierenden Lagers
(38) angeordnet ist.
3. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß das Biegewerkzeug (18)
in Bezug auf den Block (22) über die Breite des Bandes in und aus einer Betriebslage
bewegbar ist, in welcher es den vorspringenden Abschnitt des Metallbandes zwecks Abbiegens
ergreifen kann, daß diese Bewegung von einer Kolben-Zylinder-Anordnung (28, 32) bewirkt
ist, welche auf das Biegewerkzeug (18) einwirkt, daß der Metallblock (22) von der
Kolben-Zylinder-Anordnung (28, 32) mittels eines elektrisch isolierenden Bauteiles
(40) elektrisch isoliert ist, und daß der Kolben (32), welcher mit dem Biegewerkzeug
(18) in Eingriff steht, aus einem elektrisch isolierenden Material besteht.
4. Verfahren zum Kompensieren des Rückfederns beim Biegen eines Metallbandes unter
Verwendung der Vorrichtung nach einem der vorhergehenden Ansprüche, wobei
(i) eine Länge eines Metallbandes getragen wird, wobei ein führender Endabschnitt
des Bandes vorspringt und nicht festgehalten wird,
(ii) ein Biegewerkzeug gegen den um eine vorbestimmte Strecke vorspringenden Endabschnitt
des Metallbändes bewegt wird, um ein Biegen dieses Endabschnittes in einem vorbestimmten
Winkel zu schaffen, wobei das Abbiegen an der Grenze zwischen dem gestützten und dem
vorspringenden Abschnitt des Bandes erfolgt,
(iii) das Biegewerkzeug aus dem Eingriff mit dem Band zurückgezogen wird,
(iv) das Biegewerkzeug wiederum mit dem nun abgebogenen vorspringenden Endabschnitt
des Bandes in Eingriff bewegt wird,
(v) die Größe einer solchen Bewegung und somit der Winkel der permanenten Verformung
des Bandes bestimmt wird,
(vi) diese Größe der Bewegung mit der vorbestimmten Strecke verglichen wird,
(vii) die Stufen (ii) bis (vi) für eine Vielzahl von unterschiedlichen vorbestimmten
Strecken wiederholt werden,
(viii) aus den so erhaltenen Daten die Rückfederungseigenschaften" des Metallbandes
bestimmt werden und
(ix) die so erhaltenen Eigenschaften verwendet werden, um die Strecke zu berechnen,
über welche das Biegewerkzeug bewegt werden muß, um eine Abbiegung mit einem gewünschten
Winkel permanenter Verformung zu erhalten.
5. Verfahren nach Anspruch 4, dadurch gekennzeichnet, daß als anfängliches Eichen
das Biegewerkzeug aufeinanderfolgend gegen eine Vielzahl von Abschnitten des Bandes
bewegt wird, die je zu einem bekannten Winkel permanenter Verformung abgebogen sind,
und daß diese Bewegung bestimmt wird, um zweckmäßige Daten in Bezug auf die Bewegung
des Biegewerkzeuges zwecks winkelmäßiger Verformung des Bandes abzuleiten.
6. Verfahren nach einem der Ansprüche 4 bis 5, dadurch gekennzeichnet, daß dieses
Charakteristikum ein Polynom mit Variablen ist, das ausgewählt ist, um eine Kurve
zu ergeben, die sich durch oder nahe der Punkte erstreckt, die durch Bewegen des Biegewerkzeuges
gemäß Stufe (v) gefunden wurden, und daß dieses Charakteristikum in der Computer-Steuereinrichtung
der Vorrichtung gespeichert wird, welche ebenfalls dazu verwendet wird, um die Stufen
(viii) und (ix) auszuführen und welche danach Steuersignale zum Biegewerkzeug liefert,
die für die erforderlichen Biegevorgänge zweckmäßig sind.
7. Verfahren nach Anspruch 6, wobei eine Reihe von Abbiegungen des Bandes erfolgen
und das Band zwischen aufeinanderfolgenden Biegevorgängen intermittierend zugeführt
wird, dadurch gekennzeichnet, daß dann, wenn die Zuführgröße geringer als der Abstand
ist, in dem sich das Biegewerkzeug von der Grenze zwischen dem gestützten und vorspringenden
Abschnitt des Bandes befindet, die Computer-Steuereinrichtung bei Ausführung der Stufe
(ix) ebenfalls den Betrag berechnet, um welchen das Band aus der Ebene versetzt ist,
in welcher es gestützt ist, wobei die Daten entsprechend modifiziert werden.
1. Machine pour cintrer les bandes métalliques comprenant
des moyens de guidage (12) le long desquels une bande métallique est avancée par des
moyens d'avance et qui présentent une extrémité de sortie au-delà de laquelle la bande
métallique avancée comme indiqué précédemment fait saillie, et
un outil de cintrage (18) espacé de l'extrémité de sortie des moyens de guidage (12)
et pouvant tourner autour d'un axe qui s'étend selon la hauteur de la bande et est
disposé à l'extrémité de sortie des moyens de guidage, de sorte que la partie en saillie
de la bande métallique peut être attaquée par l'outil de cintrage (18) et être ainsi
cintrée autour de ladite extrémité de sortie,
dans laquelle, pour détecter la caractéristique de retour élastique de la bande, l'outil
de cintrage (18) et la bande métallique sont isolés électriquement l'un de l'autre,'un
potentiel étant appliqué à l'outil (18), lequel potentiel s'annule au moment où il
se produit un contact physique entre l'outil de cintrage (18) et la bande, en indiquant
par ce moyen qu'il s'est produit un contact,
la machine comprenant en outre des moyens de commande par ordinateur destinés à commander
l'amplitude d'avance de la bande métallique le long des moyens de guidage (12) et
aussi l'amplitude de la rotation de l'outil de cintrage (18), lesdits moyens de commande
par ordinateur servant en outre à contrôler le potentiel de l'outil de cintrage (18)
et aussi l'amplitude de la rotation exécutée par l'outil de cintrage (18) pour entrer
en contact physique avec la bande comme décrit précédement, ce qui est indiqué par
la variation du potentiel sur l'outil (18), cette amplitude de rotation étant représentative
de la déformation angulaire permanente de la bande.
2. Machine selon la revendication 1, dans laquelle l'outil de cintrage (18) est monté
dans un bloc métallique (22) qu'on peut faire tourner autour dudit axe, et le bloc
métallique (22) est monté dans la machine à l'aide d'un palier électriquement isolant
(38).
3. Machine selon la revendication 2, dans laquelle l'outil de cintrage (18) est mobile
par rapport au bloc (22) dans le sens de la hauteur de la bande pour venir se placer
dans une position de travail dans laquelle il peut entrer en contact avec la partie
en saillie de la bande métallique pour la cintrer comme indiqué précédement et pour
s'écarter de cette position de travail, ce déplacement étant effectué par un dispositif
à piston et cylindre (28, 32) qui agit sur l'outil de cintrage (18) et la bloc métallique
(22) est isolé électriquement du dispositif à piston et cylindre (28,32) par un élément
électriquement isolant (40), tandis que le piston (32), qui est directement en prise
avec l'outil de cintrage (18) est fait d'une matière électriquement isolante.
4. Procédé de compensation du retour élastique dans le cintrage d'une bande métallique
au moyen d'une machine selon l'une quelconque des revendications précédentes, ce procédé
comprenant les phases qui consistent à:
(i) supporter une longueur de bande métallique avec une partie d'extrémité de tête
de cette bande qui fait saillie et est non serrée,
(ii) déplacer un outil de cintrage disposé contre la partie d'extrémité en saillie
de la bande métallique, sur une distance prédéterminée, pour créer une courbure d'un
angle prédéterminé dans cette partie d'extrémité, cette courbure étant située à la
limite entre la partie supportée et la partie en saillie de la bande,
(iii) rétracter l'outil de cintrage hors de contact avec la bande,
(iv) ramener l'outil de cintrage en contact avec la partie en saillie de la bande,
qui est maintenant cintrée,
(v) controler l'amplitude de ce mouvement et, par conséquent, l'angle de déformation
permanente de la bande,
(vi) comparer l'amplitude de ce mouvement à la distance prédéterminée,
(vii) répéter les phases ii) à VI) pour plusieurs distances différentes prédéterminées,
(viii) déterminer, à partir des données ainsi obtenues, la caractéristique de retour
élastique de la bande métallique, et
(ix) utiliser la caractéristique ainsi obtenue pour calculer la distance sur laquelle
on doit déplacer l'outil de cintrage pour obtenir une courbure ayant un angle de déformation
permanente désiré.
5. Procédé selon la revendication 4, caractérisé en ce que, à titre d'étalonnage initial,
on déplace l'outil de cintrage successivement contre plusieurs parties de la bande
dont chacune a été cintrée à un angle de déformation permanente connu et on détermine
ce déplacement pour en dériver une donnée appropriée qui établit la relation entre
le déplacement de l'outil de cintrage et la déformation angulaire de la bande.
6. Procédé selon l'une quelconque des revendications 4 et 5, caractérisé en ce que
la caractéristique de retour élastique est un polynôme comprenant des variables sélectionnées
pour donner une courbe qui passe par les points trouvés par le déplacement de l'outil
de cintrage selon la phase (v), ou à proximité de ces points, cette caractéristique
étant ensuite mémorisée dans les moyens de commande par ordinateur de la machine,
ces moyens étant aussi utilisés pour effectuer les phases (vii) et (ix) et, ensuite,
fournir à l'outil de cintrage des signaux de commande qui sont appropriés pour les
opérations de cintrage voulues.
7. Procédé selon la revendication 6, dans lequel on forme une série de courbures dans
la bande, la bande étant avancée par intermittence entre les opérations de cintrage
successives, caractérisé en ce que, lorsque l'incrément d'avance est inférieur à la
distance dont l'outil de cintrage est espacé de la limite entre la partie supportée
et la partie en saillie de la bande, les moyens de commande par ordinateur, dans l'exécution
de la phase (ix) calculent aussi l'amplitude du décalage de la bande au plan dans
lequel elle est supportée et modifient la donnée en conséquence.