[0001] The present invention relates to a portable label applying system, which is equipped
with a printer, a cassette for taking up a continuous web of printed labels, and a
label applicator adapted to be charged with the cassette and to be manually actuated
to peel the labels from their backing paper and to apply them to commodities, and
more particularly to an automatic label winding and charging device for use in the
portable label applying system.
[0002] In the prior art, there is known a portable type label applicator for peeling the
printed labels, which are temporarily adhered in series to a web of backing paper,
from the backing paper and for applying them to articles such as commodities. The
label applicator of this type is called the "hand labeler" and is widely used in supermarkets
and so on. This hand labeler is employed mainly for applying the labels to the commodities
at a counter where the commodities are displayed. In recent years, however, bar code
labels come into wide use, and the bar codes cannot be accurately printed by the simple
type printing head mounted in the existing hand labeler so that they may fail to be
correctly read out by an optical reader.
[0003] The printing head for the bar codes necessarily has its size made larger than that
for the usual characters because of their standardized size. As a result, the hand
labeler is accordingly large-sized and heavy for easy handling so that it augments
the fatigue of its operator.
[0004] On the other hand, the bar codes are required to have check digits, but the hand
labeler finds it difficult to have a function to automatically compute the check digits
because it is restricted in size and structure. As a result, the check digits have
to be separately computed and set in the printing head, thus making the hand labeler
inconvenient in this respect.
[0005] Therefore, there has been proposed a system in which a label web having its labels
adhered to backing paper is printed by a desk type printer, in which the label web
having the printed labels is wound upon a cassette, and in which a label applicator
is charged with that cassette. This system is appreciated in that it can accurately
and efficiently print and apply the bar code labels. However, the label web has to
be manually wound upon the cassette which is mounted in the printer. This manual winding
operation is remarkably troublesome.
[0006] It is, therefore, a general object of the present invention to eliminate the defects
of the prior art thus far described.
[0007] Another but specific object of the present invention is to provide an automatic label
winding and charging device which can automatically wind a web of printed labels upon
a cassette and charge a label applicator with the cassette.
[0008] According to a feature of the present invention, there is provided an automatic label
winding and charging device for use in a portable label system including: a printer
for printing a plurality of labels which are adhered in longitudinal series to a web
of backing paper; a cassette for taking up the printed label'web thereon; and a label
applicator adapted to be charged with said cassette for dispensing and applying the
printed labels to commodities, said automatic label winding and charging device comprising:
cassette mounting means disposed in said printer for mounting said cassette in said
printer; guide means disposed adjacent to said cassette mounting means for guiding
the label web; and winding means disposed in said cassette for winding the label web
being fed from said printer.
[0009] Other objects, features and advantages of the present invention will become apparent
from the following description taken in conjunction with the accompanying drawings,
in which:
In Figs. 1 to 25 showing a first embodiment of the present invention:
Fig. l'is a perspective view showing a cassette;
Fig. 2 is also a perspective view but shows a label applicator;
Fig. 3 is a longitudinally sectional side elevation showing the cassette having its
rotary member closed;
Fig. 4 is a section taken along line IV - IV of Fig. 3;
Fig. 5 is a longitudinally sectional side elevation showing the cassette in its mounted
state;
Fig. 6 is a top plan view showing the essential portions of a printer;
Fig. 7 is a top plan view showing the cassette mounting mechanism of the printer;
Fig. 8 is a front elevation showing the cassette mounting mechanism of Fig. 7;
Fig. 9 is a side elevation showing the cassette mounting mechanism of Figs. 7 and
8;
Fig. 10 is a top plan view showing the cassette mounting mechanism in which'the cassette
is mounted;
Fig. 11 is a front elevation showing the cassette mounting mechanism in its cassette
mounting state with its portions being omitted;
Fig. 12 is a side elevation showing the cassette mounting mechanism of Fig. 11 in
its cassette mounting state;
Fig. 13 is a back elevation showing the cassette;
Fig. 14 is a bottom view of the cassette;
Fig. 15 is a longitudinally sectional side elevation showing a label applicator;
Fig. 16 is a top plan view showing the label applicator of Fig. 15;
Fig. 17 is a top plan view showing a continuous web of labels;
Fig. 18 is a longitudinally sectional side elevation showing the label applicator
which is charged with the cassette;
Fig. 19 is an explanatory view showing the label applicator charged with the cassette
but before a.hand lever is actuated;
Fig. 20 is a longitudinally sectional side elevation showing the essential portions
of the label applicator in which the hand lever is slightly actuated;
Fig. 21 is a section taken along line XXI - XXI of Fig. 20;
Fig. 22 is a section taken along line XXII - XXII of Fig. 20;
Fig. 23 is a longitudinally sectional side elevation showing the essential portions
of the label applicator in which the hand lever is fully squeezed;
Fig. 24 is an explanatory view of the state in which the hand lever is fully squeezed;
and
Fig. 25 is a longitudinally sectional side elevation for explaining an operation to
remove the cassette.
In Figs. 26 to 28 showing a second embodiment of the present invention:
Fig. 26 is a longitudinally sectional side elevation showing a cassette according
to the second embodiment;
Fig: 27 is a section taken along line XXVII - XXVII of Fig. 26; and
Fig- 28 is a longitudinally sectional side elevation showing the cassette in its mounted
state.
Fig. 29 is an explanatory view showing a modification of the second embodiment.
Fig. 30 is a longitudinally sectional side elevation for explaining a third embodiment
of the present invention; and
Fig. 31 is a longitudinaly sectional front elevation showing the state in which the
rotary member of Fig. 30 is closed.
Fig. 32 is a longitudinally sectional side elevation for explaining a fourth embodiment
of the present invention; and
Fig. 33 is a section taken along line XXXIII - XXXIII of Fig. 32.
Fig. 34 is a longitudinally sectional side elevation for explaining a fifth embodiment
of the present invention; and
Fig. 35 is a longitudinally sectional front elevation showing the state in which the
rotary member of Fig.34 is closed.
In Figs. 36 to 38 showing a sixth embodiment of the present invention:
Fig. 36 is a longitudinally sectional side elevation showing a cassette;
Fig. 37 is a section taken along line XXXVII - XXXVII of Fig. 36; and
Fig. 38 is a perspective view showing a guide member.
Fig. 39 is a perspective view showing a modification of the guide member of Fig. 38.
Fig. 40 is a longitudinally sectional side elevation showing a cassette according
to a seventh embodiment of the present invention; and
Fig. 41 is a perspective view showing a label web which can be applied to the embodiment
of Fig. 40.
Fig. 42 is a longitudinally sectional side elevation showing a cassette according
to an eighth embodiment of the present invention; and
Fig. 43 is a perspective view showing a take-up core and a guide member of Fig. 42.
Fig. 44 is a perspective view showing a modification of the guide member of Fig. 43.
In Figs. 45 to 48 showing a ninth embodiment of the present invention:
Fig. 45 is a longitudinally sectional side elevation showing a cassette having its
rotary member closed;
Fig. 46 is a longitudinally sectional side elevation at the start of the cassette
winding operation;
Fig. 47 is a longitudinally sectional side elevation showing the cassette in the course
of the winding operation; and
Fig. 48 is a longitudinally sectional side elevation showinq the end of the winding
operation.
Fig.49 is a partially and longitudinally sectional side elevation showing a printer
which has its righthand cover removed and its mounting device charged with the cassette;
Fig. 50 is an enlarged partially and longitudinally sectional side elevation showing
the mounting device;
Fig. 51 is an explanatory view taken in the direction of arrow A from Fig. 50;
Fig. 52 is a partially sectional view taken in the direction of arrow B from Fig.
51
Fig. 53 is a partially and longitudinally sectional side elevation showing the rotary
shaft and its head of the mounting device;
Fig. 54 is a partially and longitudinally sectional side elevation showing a cutter
mechanism;
Fig. 55 is a side elevation showing doors and a mounting member;
[0010] In Figs.56 to 58 showing another example of use of the present invention:
Fig. 56 is a perspective view showing an adaptor and a take-up tool;
Fig. 57 is a perspective view explaining the state in which the take-up tool is extracted
from the continuous label web wound on the take-up tool; and
Fig. 58 is an explanatory view showing the state in which the adaptor is mounted in
the mounting device so that it may take up the label web.
[0011] The present invention will be described in detail in the following in connection
with the embodiments thereof with reference to the accompanying drawings.
[0012] An automatic label winding and charging device according to the present invention
can be used with a portable label applying system. This system is constructed to include:-a
printer 3 for printing a continuous web of labels 4; a take-up cassette 1 which is
made coactive with the printer 3 for winding the label web 4 having its labels printed
by the printer 3; and a label applicator 2 which is removably charged with the take-up
cassette 1 and adapted to be manually actuated to feed the label web 4 and to peel
the printed labels 6 from their backing paper 5 so that the labels 6 may be applied.
[0013] In the central portion of the frame 7 of the take-u
p cassette 1, there is rotatably borne a cylindrical take-up core 8. This take-up core
8 is composed of: two flanges 8a which are formed at both the longitudinal ends thereof;
a straight core body 8b which extends longitudinally from the legs of the flanges
8a and has a length slightly smaller than the width of the label web 4; and a winding
space 8c which is so defined by the flanges Sa and the core body 8b that it is expanded
or counter-tapered in the radially outward direction. Moreover, the take-up core 8
is formed at its center with a boss 11 in which a later-described rotary shaft of
of the printer 3 is to be fitted. In the embodiment shown in Fig. 3, the boss 11 is
formed to protrude to the outside, as seen from Fig. 4. However, it is quite natural
that the boss 11 may protrude outwardly. Indicated at numeral 12 is a rotary member
which is rotatably borne on a pair of annular lands 80 extending inwardly from the
facing walls of the cassette frame 7 radially outside of the take-up core 8. The rotary
member 12 has both its side plates formed at their rear portions into flanges 10 and
at their front ends into a curved label holding portion 13 which merges into the two
side plates. The rotary member 12 is equipped with a guide leaf spring 9 around the
take-up core 8. This guide spring 9 has its one end fixed on the outer circumference
edges between the flanges 10 and 10 at the side opposite to the label holding portion
13 of the rotary member 12 and its other end curved in an arcuate form to contact
with the outer circumference of the take-up core 8. The position in which the guide
spring 9 contacts with the take-up core 8 is located to substantially face the aforementioned
label holding portion 13. The take-up cassette 1 has its bottom covered with a bottom
plate 14 which is formed with a backing paper guide groove 15 extending longitudinally
from the front end to the rear end thereof, as shown in Fig. 3. The bottom plate 14
is further formed with a pair of pawl guides 17 extending in the londitudinal direction,
as shown in Fig. 4. Indicated at numeral
'16 is a turning pin which is attached to the front of the bottom plate 14 so as to
turn the advance of the backing paper 5. Indicated at numeral 18 is a backing paper
holding mechanism which is disposed at the back of the bottom plate 14. This backing
paper holding mechanism 18 is constructed of: a pressure member 20 which is vertically
movably fitted in a hole 19 formed in the frame 7; and a receiving plate 21 which
is fixed on the rear end of the aforementioned backing paper guide groove 15. The
pressure member 20 is formed on its lower face, as better shown in Fig. 13, with a
pressure land 22 which has its lower face center protruding to form a needle 23, as
shown in Fig. 5. The pressure member 20 is further formed at both its sides with integral
knobs 24 which in turn are formed at the lower portions with semicircular engagement
tongues 25, as shown in Fig. 1. Here, the pressure member 20 is biased downward at
all times by the action of a coil spring 26 which is fitted in the aforementioned
hole 19. As a result, the engagement tongues 25 usually protrude from the bottom face
of the take-up cassette 1, and the pressure land 22 abuts against the upper face of
the receiving plate 21. This receiving plate 21 is attached to the bottom plate 14
with a gap 27 sufficient to allow passage of the backing paper 5 therethrough. The
receiving plate 14 is provided at its substantial center with a through hole 28 for
receiving the needle 23 of the pressure member 20 and at its rear end with a backing
paper cutter 29 (as better seen from Fig. 14). Turning to Fig. 1, the take-up cassette
1 is formed at the front ends or both its sides with semicircular engagement projections
30 and has both its sides slightly recessed at their lower portions to form mounting
portions 31 at which the take-up cassette is to be mounted in the printer 3 or the
label applicator 2. Incidentally, reference numeral 32 indicates a display label fitting
recess. The cassette 1 has both its side plates. formed with cassette positioning
holes 7a, in which the later-described positioning pins of the printer are to be fitted.
The side plates of the cassette 1 are formed at their upper and lower ends with recesses
7b and 7c in which the positioning levers at the printer are to be fitted. Moreover,
the leading ends of the cassette 1 are formed at their side edges with notches 7d
for preventing the cassette 1 from being erroneously set with the rotary member 12
being left unraised.
[0014] Turning now to Figs. 2, 15 and 16, the label applicator 2 will be described in the
following. In and above the frame 33 of the applicator 2, there is formed a space
34 for accommodating therein the take-u
p cassette 1. The frame 33 has its upper flat edges slightly extending inwardly to
provide ledges 35. Inside of the front wall 36 of the frame 33, on the other hand,
there are formed a pair of engagement notches 37 having a generally semicircular shape.
In the front end of the frame 33, moreover, there is rotatably borne a label applying
roller 39, below which is formed a label exit 38, as better seen from Fig. 15. The
applicator frame 33 has its rear portion extending into a grip 40, below which a hand
lever 41 has its front end hinged at 42 to the frame 33. Between the hand lever 41
and the grip 40,.there is mounted a return spring 43 by which the hand lever 41 is
always biased clockwise, as shown in Fig. 15. In the lower portion of the frame 33,
there is disposed a feed mechanism 44 for feeding or advancing the backing paper 5.
This mechanism 44 is consturcted of: a pawl member 46 which has its upper end formed
with a pair of advancing pawls 45; a holding frame 47 holding the pawl member 46;
and first, second and third links 48, 49 and 50 for moving the holding frame 47 back
and forth. The first link 48 has its one end fixed to the aforementioned hand lever
41, and a roller 51 attached to the other end of the link 48 is fitted in a slot 52
which is formed in the second link 49. This link 49 has its lower end hingedly connected
to a pin 53, which is mounted to extend across the frame 33, and its upper end hinged
at 54 to the third link 50. This link 50 has its leading end fixed to the holding
frame 47. This holding frame 47 is formed to have a generally C-shaped top view, as
shown in Fig. 16. To both the sides of the holding frame 47, there are attached two
pairs of rollers 55 and 56 which are fitted in guide grooves 57 formed in the respective
inner walls of the frame 33. On the other hand, the pawl member 46 is made rotatable
by means of a pin 58 which extends across the holding frame 47 and is always biased
counter-clockwise of Fig. 15 by the action of a torsion psring 59. Indicated at numeral
60 is a push-up plate which is hinged to the holding frame 47 by means of a pin 61
mounted across the rear end of the frame 47. Indicated at numeral 62 is a supporting
member which is hinged to the frame 33 by means of a pin 63 mounted across the frame
33. By the actions of torsion springs 64 and 65, respectively, the push-up plate 60
and the supporting member 62 are biased counter-clockwise and clockwise of Fig. 15,
respectively. In the still state of Fig. 18, the upper face of the supporting member
62 abuts to support the lower face of the rear end of the push-up plate 60. Moreover,
this push-up plate 60 is formed with a downhill portion 66 at the upper face of its
rear end. At the back of the frame 33, there is disposed a lock mechanism 67 (as shown
in Fig. 15) for locking the take-up cassette 1 to be charged. This lock mechanism
67 is constructed of: a lock member 69 which is hinged to the frame 33 and biased
in the clockwise direction at all times by the action of a spring 68; and a demounting
button 70 which is so attached to the upper end of the rear portion of the frame 33
as to slide back and forth and which has its portion abutting against the lock member
69. When the label applicator 2 is to be charged with the cassette 1, the lower end
corner 71 of the lock member 69 comes into engagement with the engagement projections
73 of the lower end of the opening 72 formed in the rear face of the cassette 1 so
that the cassette 1 is locked-(as seen from Figs. 13, 16 and 18). Incidentally, at
the front of the pawl member 46, there is attached to the frame 33 a backing paper
holding member 74 which is made of a leaf spring.
[0015] Turning now to Fig. 6, the printer 3,will be described in the following. In Fig.
6, the well-known portions such as a keyboard or a display are omitted, but the printing
unit and the winding unit are shown in a top plan view. Reference numeral 90 appearing
in Fig. 6 indicates the base frame of the printer 3. At one side of this base frame
90, i.e., at the lefthand side of 'the drawing, there is removably and rotatably mounted
on a holding shaft 92 a reel 91 which is wound with a continuous label web 4 having
its labels 6 unprinted. The label web 4 being unwound from that reel 91 is twisted
a right angle through guides 93 and 94 so that it is in an upright position with respect
to the base frame 90 when it is guided to above the frame 90. The label web 4 having.passed
over the guide 94 advances through a position detecting mechanism 95, in which the
position of the label is detected by detecting means such as a photo-sensor. The label
position having detected by the mechanism 95 advances between a thermal head 96 of
heat transfer type and a platen 97, both of which construct together a thermal printer.
The thermal head 96 is attached to the free end side of an arm 98 and is so constructed
that it is urged toward the platen 97 by the action of a not-shown spring. On the
other hand, reference numeral 99 indicates a let-off reel on which a heat transfer
ink ribbon 100 is wound. This ink ribbon 100 unwound from the reel 99 is guided through
guide rollers 101 and 102 to the thermal head 96, at which it is superposed upon the
label web 4 before print so that predetermined bar codes are transferred onto the
labels by the action of the thermal head 96. After this transfer, the ink ribbon is
guided by guide pins 103 and 104 until it is taken up on a take-up reel 105 which
is arranged in juxtaposition to the let-off reel 99. In this meanwhile, the label
web 4 having its labels bearing the transferred bar codes is turned at the platen
97 until it is guided into the cassette 1 which is removably mouned on the base frame
90.
[0016] The mounting mechanism for mounting the cassette 1 will be described in detail with
reference to Figs. 6 to 12. On the base frame 90 of the printer 3, specifically, there
are. anchored in the vicinity of the platen 97 two guide pins 106 and 107 which protrude
upward. These guide pins 106 abd 107 are fitted in the holes 7a of the cassette 1
thereby to position the cassette 1. Generally at the middle of the guide pins 106
and 107, there is disposed the head 109 of a rotary shaft 108, which is to be fitted
in the boss 11 of the take-u
p core 8 of the cassette 1. Across the head 109, there are arranged a group of lock
levers 110 and 111 which are rotatably borne by means of pins 112 and 113, respectively.
The one lock lever 110 has its one end hinged to a link 114 by means of a pin 115
and its other end formed into a bent portion 110a which is to be fitted in the recess
7b formed in the side plate of the cassette 1 in the vicinity of the upper end edge
thereof. The other lock lever 111 has its one end hingedly connected to the link 114
by means of a pin 116. The bent portion llla of the lock lever 111, which is located
at the side of the lock lever 110 across the connecting pin 116, is to be fitted in
the recess 7c which is formed in the lower portion of the side plate of the cassette
1. On the other hand, the bent portion 111b of the lock lever 111, which is bent upward
at the side opposite to the bent portion llla, is positioned to contact and press
the leading end of the engagement tongue 25 of the cassette 1. Between the other end
of the lock lever 111 and a pin 117 which is anchored at the base frame 90 in a position
close to the lock lever 110, there is mounted a tension spring 118 which biases the
lock lever 11 to turn clockwise of Fig. 7. Now, outside of the lock lever 110, there
is arranged an actuating lever 119 which has its intermediate portion rotatably borne
by a pin 120. The actuating lever 119 has its one end bent upward to form a bent portion
119a, to which a knob 121 is fixed. The upward bent portion 119a has its intermediate
portion fitted in the cam hole 123 of a locking member 122. The cam hole 123 has its
one side edge composed of a stepped cam portion 123a for regulating the lock position
and a stepped cam portion 123b for regulating the release position, and the two cam
portions 123a and 123b are joined through a sloped portion 123c. Outside of the other
lock lever lll, moreover, there is arranged a label guide 124. This label guide 124
is formed, as shown in Fig. 12, by bending stepwise the intermediate portion of a
metal plate, and its upper end portion 124a is fitted in the backing paper guide groove
15 so that it can provide such a slight gap between itself and the bottom plate 14
as can allow the continuous label web to pass therethrough. The label guide 124 has
its lower end extending outside of the bent portion lllb of the lock lever 111 and
below the lower side of the lock lever 111. In parallel with the link 114, on the
other hand, there is placed a connecting bar 125 which extends between the link 114
and the guide pin 106. The connecting bar 125 has its one end hingedly connected through
a ball. joint 126 to the end portion of the actuating lever 119 opposite to the knob
121 and its other end fixed to the side of the label guide 124. The connecting bar
125 is so guided by two pairs of guide rollers 127, 128, 129 and 130 that it can conduct
linear motions. At the side opposite to the connecting bar 125 with respect to the
lock levers 111 and 112, there is arranged in parallel with the connecting bar 125
a guide bar 131 which has its one end fixed to the label guide 124. The guide bar
131 is also so guided by guide rollers 132, 133, 134 and 135 that it can conduct linear
motions. The guide rollers 127 to 130 and 132 to 135 thus far described are attached
to a bracket 136 which is fixed on the base frame 90. Incidentally, the guide rollers
127 to 130 and 132 to 135 may be grooved or not or may be combined. At the leading
end of the aforementioned label guide 124, on the other hand, there is arranged a
guide member 137 which draws a large arcuate curve. This guide member 137 is fixed
to either the base frame 90 or the bracket 136 and has its leading end leading to
the vicinity of the upper end of the opening of_the leading end of the frame 7 of
the cassette 1. Inside of the guide member 137, there is disposed a peel preventing
member 138. This member 138 is such a block as has its side edge curved to profile
the guide member 137 to define inbetween a guide groove 139. In order to clean this
guide groove 139 or to prevent the same from being jammed with the label or labels,
incidentally, it is preferred to make removable at least one of the guide member 137
and the peel preventing member 138. The other side edge of this peel preventing member
138 is shaped to complement the side edge of the leading end side of the cassette
1 and is formed in its midway with a projection. 138a which is to be fitted in the
notches 7d formed in the leading end of the cassette 1. The reason why the peel preventing
member is so highly curved is intended to prevent the labels from being peeled off
their backing paper if the label web is guided in an acutely bent shape.
[0017] The operations of the automatic label winding and charging device having the construction
thus far described will be explained in the following.
[0018] First of all, an empty cassette 1 is set on the frame 90 of the printer 3 by making
use of the lock levers 110 and 111. At this time, the rotary member 12 of the cassette
1 is turned clockwise of Fig. 1 to its open position. In this state, the actuating
lever 119 is turned clockwise of Fig. 7 around the pin 120, by manually pinching the
knob 121, to move its bent portion 119a from the cam portion 123a to the cam portion
123b of the locking member 122. Then, the link 114 and the connecting bar 125 are
pushed upward of
Fig. 7 to push the label guide 124 and to turn the lock levers 110 and 111 clockwise
around the pins- 112 and 113, respectively. As a result, the bent portion 110a of
the lock lever 110 and the bent portion lllb of the lock lever 111 are respectively
turned apart from the head 109 of the rotary shaft 108. At this stage, the cassette
1 can be mounted on the bracket 136 above the base frame 90. After this setting operation,
the cassette 1 is brought onto the bracket 136 with its open rotary member 12 being
positioned at the side of the actuatinq lever 119 and with its backing paper guide
groove 15 being directed toward the label guide 124. Moreover, the guide pins 106
and 107 are fitted in the positioning holes 7a of the cassette 1. In this state, as
shown in Fig. 10, the projection 138a of the peel preventing member 138 is fitted
in the notches 7d formed in the side edges of the leading ends of the cassette 1.
If, at this time, the cassette 1 should be erroneously set with the rotary member
12 being left unopened, this setting is impossible because the rotary member 12 has
its label holding portion 13 closing the notches 7d. In the state in which the cassette
1 is mounted through the guide pins 106 and 107, the bent portions 110a and llla of
the lock levers 110 and 111 are positioned apart from the recesses 7c and 7d of the
cassette 1 so that they provide no obstruction to the mounting operation of the cassette
1.
[0019] After this, the actuating lever 119 is turned coounter-clockwise around the pin 120
to have its bent portion l19a fitted on the stepped cam portion 123a. Then, the link
114 and the connecting lever 125 are pulled downwardly of Fig. 10 so that the label
guide 124 is pulled toward the cassette 1 whereas the lock levers 110 and 111 are
turned counter-clockwise. As a result, the upper end portion 124a of the label guide
124 comes into the backing paper guide groove 15 of the cassette 1, as shown in Fig.
12, to leave a such a gap from the bottom plate 14 as to guide the continuous label
web 4. By the counter-clockwise turn of the lock lever 110, moreover, the bent portion
110a is fitted in the notches 7d of the cassette 1. Likewise, the bent portion llla
is fitted in the recess 7c of the cassette 1 by the counter-clockwise turn of the
lock lever 111. At the same time, the engagement tongues 25 at the lower end of the
knob 24are pushed by the bent portion lllb located at the outer side of the lock lever
111 so that the pressure member 20 enters against the elastic force of the spring
26 thereby to disengage its needle 23 from the backing paper guide groove 15. As a
result, there is nothing to obstruct the passage of the continuous label web 4 between
the label guide 124 and the bottom plate 14 of the cassette 1. Thus, the cassette
1 is reliably locked by the lock levers 110 and 111.
[0020] After the cassette 1 has been mounted in the predetermined position, the not-shown
keyboard of the printer 3 is used to input the bar codes which are desired to be printed.
The continuous label web 4 having the non- printed labels is pulled out of the reel
91 along the guides 93 and 94 through the position detecting mechanism 95 acting as
another label guide and is turned along the platen 97 until its leading end is guided
into the gap between the label guide 124 and the bottom plate 14 of the cassette 1.
Then, the heat transfer ink ribbon 100 is also pulled out of the reel 99 and is guided
along the guide rollers 101 and 102 and between the thermal head 96 and the label
web 4 until its leading end is taken up by the take-up reel
1105 through the guide rollers 103 and 104. When the not-shown start button is depressed
in this state, a not-shown motor is energized to turn the rotary shaft 108 so that
the take-up core 8 starts its rotations through the boss 11 of the cassette 1, in
which the head 109 of the shaft 108 is fitted. At the same time, the platen 97, the
take-up reel 105 and so on are started to rotate so that the thermal head 96 is operated
to start the printing operations of the bar codes in response to the set printing
instructions. The continuous label web 4 having bar codes heat-transferred to its
labels is
' advanced continuously or consecutively intermittently through the label guide 124.
The label web having left the label guide 124 is advanced along the guide member 137
to the cassette 1 by way of the guide groove 139 extending between the guide member
137 and the peel preventing member 138. Since, at this time, the rotary member 12
of the cassette 1 is opened, as shown in Fig. 5, the label web 4 is guided along the
lower side of the label holding portion 13 into the winding space 8c defined by the
rotary member 12 and the take-up core 8. Since the winding space 8c is counter-tapered
by the inner faces of the flanges 8a and 8a of the take-up core 8, the label web 4
is guided for a while between the flanges 8a and 8a without being dragged by their
inner faces. Before long, the label web 4 is guided along the guide spring 9 to the
take-up core 8 until it is thrusted onto the take-up core 8 by the leading end of
the guide plate 9. At this time, the label web 4 is in the state in which both its
side edges contact with the straight core body 8b at the legs of the flanges 8a and
8a. Since the straight core body 8b has a width slightly smaller than that of the
label web 4, this web 4 has both its side edges restricted, when it is pushed onto
the take-up core 8 by the guide spring 9, by the core body 8b so that it is wound
or taken up sequentially as the take-up core 8 is turned. When the take-up of the
continuous label web in a predetermined quantity is ended in that state, the not-shown
motor is stopped to interrupt the supply or let-off of the label web. After that,
a cutter C interposed between the platen 97 and the label guide 124 may be operated
to cut the label web.
[0021] The cassette 1 on which the label web having the bar codes printed is wound in the
predetermined quantity is demounted from the printer. For this cassette demounting
operation, the actuating lever 119 is turned clockwise, as viewed in Fig. 10, to unlock
the cassette 1 from the lock levers 110 and 111, and the label guide 124 is disengaged
from the cassette bottom plate 14 to release the cassette 1 from any restriction.
Then, the cassette 1 can be easily removed if it is manually disengaged from the guide
pins 106 and 107. Two or three sheets of the labels 6 are peeled from the bottom plate
14 of the removed cassette 1, and the rotary member 12 is returned to the locked state
of Fig. 1, .thus finishing the charging operations of the cassette 1 with the labels
6.
[0022] The cassette 1 thus having been charged with the printed labels is attached to the
label applicator 2 in the following manners. Specifically, the mounting portions 31
of the cassette 1 are accommodated in the accommodating space 34 of the applicator
2 such that the engagement projections 30 at the leading end of the cassette 1 are
held in engagement with the engagement notches 37 of the applicator 2. At this time,
the pent-roofs 77, which are formed below the display label fitting recesses 32 of
the cassette 1, are placed on the ledges 35 of the applicator 2 so that the cassette
1 is automatically locked by the lock mechanism 67. When the cassette 1 is to be inserted,
more specifically, the aforementioned engagement projections 73 drop while turning
the lock member 69 counter-clockwise against the biasing force of the spring 68. When
those engagement projections 73 ride over the lower end corner 71 of the lock member
69, however, this lock member 69 is returned to its original position by the action
of the aforementioned spring 68 so that its lower end corner 71 comes into engagement
with and is locked by the engagement projections 73. If the hand lever 41 is then
squeezed, the holding frame 47 is horizontally moved back along the guide grooves
57 through the first, second and third links 48, 49 and 50. During this horizontal
movement, the advancing pawls 45 of the pawl member 46 engage with the cuts 78, which
are formed at a predetermined interval in the backing paper 5, as shown in Fig. 17,
to advance the backing paper 5, and the push-up plate 60 is also moved to push up
the engagement tongues 25 of the pressure member 20. As a result, the backing paper
5 is released from being held by the pressure land 22 and the needle 23 of the pressure
member 20 so that it is smoothly fed back until it is discharged to the outside of
the label applicator 2. If the hand lever 41 is further squeezed, as shown in Fig.
24, the push-up plate 60 is retracted to disengage its lower face from the supporting
member 62. As a result, the pressure member 20 is moved down to restore its original
position, while pushing down the push-up plate 60 counter-clockwise, by the force
of the spring 26, so that the backing paper 5 is held again by the coactions of the
pressure land 22 and the needle 23. During this backing paper feeding operation, since
the label web 4 has its advancing position regulated to a horizontal position, only
the backing paper 5 'is . turned at an acute angle by the turning pin 16 at the front
end of the cassette 1 so that the labels 6 are peeled from the backing paper 5 and
allowed to advance until they are fed through the label exit 38 down to the label
applying roller 39. The applications of the labels 6 thus peeled to the commodities
are conducted by the actions of the roller 39 likewise the usual hand labeler if the
lower (or adhesive) side of the label 6 just below the applying roller 39 is applied
to and rubbed on a commodity. If the hand lever 41 is then released, it is returned
to its original position by the action of the return spring 43, and the holding frame
47 is returned forward to the position of Fig. 18 through the first to third links
48 to 50. During this forward movement, incidentally, the lower face corner 79 (as
shown in Fig. 23) of the push-up plate 60 abuts against the supporting member 62 to
turn the same counter-clockwise because the force of the spring 26 to push down the
push-up plate 60 is stronger than the summation of the forces of the springs 64 and
65. Then, the push-u
p plate 60 advances sliding on the lower faces of the tongues 25 but not raising the
same. As a result, the backing paper 5 is fixed by the pressure member 20 and is not
returned to the front by the forward motion of the pawl member 46. Then, this pawl
member 46 has its advancing pawls 45 disengaged from the cuts 78 of the backing paper
5 and is turned clockwise against the action of the spring 59 to slide on the lower
side of the backing paper 5 until it restores its original position, in which it engages
again with the cuts 78 of the backing paper 5.
[0023] In order to demount the take-u
p cassette 1 from the label applicator 2, the demounting button 70 is pushed foward,
as shown in Fig. 25. Then, the lock member 69 is turned counter-clockwise to disengage
its lower end corner 71 from the engagement projections 73 of the cassette 1, and
the rear portion of the cassette 1 is slightly popped up by the spring action of the
backing paper holding member 74, which presses the lower side of the backing paper
5 in front of the backing paper guide groove 15, so that the cassette 1 can be easily
removed by the single action.
[0024] Since the present embodiment has the construction thus far described, the label web
having its labels printed with the bar codes can be automatically wound over a predetermined
length merely by charging the printer with the cassette so that the troublesome work
of winding the labels upon the cassette can be eliminated to ensure efficient operations.
'Moreover, the operation of mounting the cassette in the printer can be conducted
by the single action of actuating the actuating lever, but the labels are not peeled
off while the label web is being taken up, because the printer is equipped with the
peel preventing member. Since the take-up core 8 is formed integrally with the flanges
8a and 8a such that these flanges 8a rotate with the core 8, still moreover, there
arises no relative velocity between the continuous label web and the flanges 8a. As
a result, the adhesive having stolen to both the side edges of the label web is neither
rubbed nor left alone by the flanges so that the winding and rewinding operations
of the label web can be performed remarkably smoothly. Incidentally, if a small amount
of adhesive is left on the straight core body 8b, it establishes slight adhesion of
the label web being wound, thus providing an excellent effect that the label web is
fixed at the initial stage of the winding operation.
Second Embodiment
[0025] Figs. 26 to 28 show another embodiment of the present invention, in which the take-up
core is omitted but only the.rotary member 12 is mounted in the cassette 1. The rotary
member 12 is formed into such a hollow frame that it is rotatably borne on the cassette
frame 7 through cylindrical lands 12a which are formed to protrude from its right
and left side walls. The inner circumference of the rotary member 12 is formed with
two parallel ridges 140 having a triangular section, which extend all over the circumference
from the back of the label holding portion 13. There is further formed a slit 12b
which extends from the rear end portion of the label holding portion 13 to the circumferentially
central portion of the rotary member 12. The present second embodiment is not equipped
with any take-up means but the rotary member 12.
[0026] When the label web 4 is to be wound or taken up in the present embodiment having
the construction thus far described, it is supplied, as shown in Fig. 28, to pass
through the guide groove 139 and then to advance from the opening of the raised rotary
member 12 into the inside of the rotary member 12. In this rotary member 12, the label
web 4 advances along the inner circumference of the rotary member 12, while contacting
with the ridges 140, until it is curled in an arcuate shape and is gradually taken
up. The advancing force of the label web 4 is generated by the rotating force of the
platen 97, by which the label web 4 is gradually wound in a spiral shape in accordance
with its own re
gidity and elasticity. However, the present embodiment is not suitable for much winding
of the label web 4 because the frictional force between the wound layers becomes stronger
than the rigidity of the label web 4 as the winding increases. Despite of this fact,
the label web 4 can be automatically wound or taken up by adopting the construction
of the present embodiment so long as the printer is equipped with the peel preventing
member 138 and the guide member 137.
[0027] Incidentally, in case dusts disadvantageously steal into the inside of the rotary
member 12 through the slit 12b being left open, there is provided a cover 142 which
is made of a transparent material and which has its one end rotatably borne on a pin
141 in the vicinity of the label holding portion 13, as shown in Fig. 29. This cover
142 is formed into such an arcuate shape that it can be fitted in the slit 12b, and
is further formed at its free end with a hooking portion 142a which can be hooked
by an engagement portion 142b formed at the rotary member 12. The ridges 140 are also
formed on the inner circumference of the cover 142. If this modified construction
is adopted, the inside of the rotary member 12 can be so accessed that the trouble
of the label web 4 in the rotary member 12 can be remedied by opening the cover 142.
Third Embodiment
[0028] Figs. 30 and 31 show a third embodiment of the present invention. In the present
embodiment, the rotary member 12 has its circumferential wall formed into about one
spiral, as shown in Fig. 30, and a take-up core 143 is disposed in the rotary member
12 and made rotatable with respect to the cassette frame 7, as shown in Fig. 31. This
take-up core 143 is composed of: two right and left flanges 143a; and straight portions
143b which form the outer circumferential edges of the inner faces of the flanges
143a and which are spaced at a distance slightly smaller than the width of the label
web 4. A tapered space 143c is so defined by the flanges 143a that it is expanded
or counter-tapered gradually in the radially inrward direction. Moreover, the take-up
core 143 is formed with the boss 11 which is to be fitted on the rotary shaft of the
printer. Still moreover, the rotary member-12 is also formed on its inner circumference
with the two parall ridges 140 having the triangular section as in the foregoing embodiment.
[0029] Since the present embodiment has the construction thus far described, the leading
end of the label web 4 having been guided through the guide groove 139 is first introduced
into the rotary member 12 by the circumferential wall of the rotary member 12 and
is then bitten between the straight portions of the flanges 143a of the take-up core
143. The flanges 143a are turned by the rotary shaft 108 of the printer so that the
label web 4 is instantly taken up. Then, the label web 4 is gradually inwardly pulled
in a spiral form, while contacting with the ridges 140 formed on the spiral circumferential
wall, until it is consecutively forced out of contact with the straight portions 143b.
With this construction being adopted, therefore, the label web can be automatically
wound or taken up. By forming those straight portions 143b, moreover, the label web
guided can be forcibly taken up to make unnecessary the spare parts such as the guide
spring 9 employed in the first embodiment so that the resistance coming from the pressure
of that spring can be accordingly eliminated.
Fourth Embodiment
[0030] Figs. 32 and 33 show a fourth embodiment of the present invention, in which a take-up
core 144 disposed in the rotary member 12 is not formed with any flange but has its
outer circumference wound with a friction member 145 made of rubber or the like. There
is further provided a guide member 146 which is made of steel wire or the like and
which extends from the inner side of the label holding portion 13 to make about one
turn in the rotary member 12 while contacting with that friction member 145. The guide
member 146 has its leading end providing a free end and its intermediate portion biased
to contact with the friction member 145 at all times.
[0031] Thus, the label web 4 is guided from the entrance of the rotary member 12 along the
guide member 146 and is clamped between the guide member 146 and the friction member
145 until it is automatically taken up on the take-up core 144. As the label web is
wound, the guide member 146 has its contacting portion shifted gradually outward.
In these ways, the label web can be automatically taken up.
Fifth Embodiment
[0032] Figs. 34 and 35 show a fifth embodiment of the present invention, which is different
from the fourth embodiment only in that a leaf spring 147 is used as the guide member.
Because of large width, the leaf spring 147 has a large contact area with the label
web so that it can hold the label web without fail but by an increased frictional
force. By this construction, the continuous label web can also be automatically taken
up in a reliable manner.
Sixth Embodiment
[0033] Figs. 36 to 38 show a sixth embodiment of the present invention, in which the take-up
core 147 is formed on its outer circumference with a plurality of needles 148 which
are arranged to project from the widthwise central portion thereof and at a predetermined
pitch in the circumferential direction. Moreover, there is provided a guide member
149 which has its one end fixed to the label holding portion 13 of the rotary member
12. The guide member 149 is curved about one turn within the rotary member 12 while
contacting with the take-up core 147 at its midway. The guide member 149 thus formed
is formed, as shown in Fig. 38, into the shape of a leaf spring, and its contacting
portion with the take-up core 147 is formed with a slit 149a which extends a predetermined
length for allowing the needles 148 to escape thereinto.
[0034] If the construction thus far described is adopted, the label web 4 introdued is guided
along the guide member 149 to the take-up core 147 and is trapped between the guide
member 149 and the take-up core 147, and the needles 148 bite into the backing paper
of the label web 4 so that they begin to wind the label web 4 without fail. The guide
member 149 goes apart from the center as the amount of the label web taken-up increases,
because its one end is set free.
[0035] Incidentally, as shown in Fig. 39, the guide member 149 may be exemplified by two
parallel guide members which are prepared by folding back a steel wire.
Seventh Embodiment _
[0036] Figs. 40 and 41 show a seventh embodiment of the present invention, in which the
take-up core 147 is formed on its outer circumference with pins 150 in place of the
needles at a predetermined pitch and in which the guide member 149 used is exemplified
by such a member as is similar to those shown in Figs. 38 and 39. In case the take-up
core 147 used has the construction specified in the above, it is convenient to use
the label web 4 which is formed between the adjacent labels with holes 4a or slits
4b at a pitch equal to the pitch P of the pins 150, as shown in Fig. 41. By adopting
this construction, too, the label web can be automatically taken up like the sixth
embodiment.
Eighth Embodiment
[0037] Figs. 42 and 43 show an eighth embodiment of the present invention, in which the
rotary member 12 having the cover 142 like the second embodiment and the take-up core
144 formed on its circumference with the friction member shown in Fig. 32 are combined
and in which a cantilever guide member 151 is provided as the guide member. This guide
member 151 is formed, as shown in Fig. 43, into an arcuately curved leaf spring which
has its one end fixed on the label holding portion 13 of the rotary member 12 and
its other end contacting with the friction member 145. With the construction thus
far described, the label web 4 guided from the guide groove 139 is introduced into
the gap between the guide member 151 and the friction member 145 so that it can be
taken up forcibly and automatically. Incidentally, the guide member 151 may be exemplified
by a steel wire 152, as shown in Fig. 44.
Ninth Embodiment
[0038] Figs. 45 to 48 show a ninth embodiment of the present invention, in which a take-up
core 153 is made to have a shape different from those of the foregoing embodiments
and in which the guide groove is devised I in a different manner.
[0039] Specifically, the take-up core 153 is equipped at a predetermined spacing with a
plurality of vanes 154, which have such sections as form radially arranged spiral
curves, and is turned in the curved direction of the vanes 154, as indicated at arrow
in Fig. 46.
[0040] On the other hand, the guide groove portion forming the peel preventing member has
such a construction as will be described in the following. Specifically, the guide
groove is defined by both a stationary guide member 155, which is made separate but
extend from the label guide 124, and a movable guide member 156. The stationary guide
member 155 is formed as a whole into an arc of one-quarter circle having a C-shaped
cross-section and at its portion with a curved portion 155a which is to be fitted
in the notches 7d formed in the cassette frame 7 at the leading end portion of the
cassette 1. On the other hand, the movable guide member 156 is formed into an arcuate
gutter having a C-shaped cross-section so that it is slidably fitted on the outer
sides of the stationary guide member 155. The movable guide member 156 rotatably supports
a roller 157 at its leading end portion. Moreover, the movable guide member 156 is
fixed on a supporting sector 158 which has its pivot rotatably borne on the base frame
90 or the bracket 136. Still morover, a coil spring 162 is mounted under tension between
a pin 160, which is anchored in the vicinity of the pin 159 of the supporting sector
158,-and a pin 161 which is anchored at the stationary guide member 155.
[0041] With the construction thus far described, at the start of the winding operation,
as shown in Fig. 46, the movable guide member 156 is turned clockwise, as viewed in
Fig. 46, on the pin 159 so that the guide roller 157 is brought into contact with
the circumference of the take-up core 153. In this state, the spring 162 biases the
supporting sector 158 to rotate clockwise because it is positioned over the pin 159
at the side of the cassette 1. As a result, the guide roller 157 is held in contact
with the circumference of the take-up core 153. In this particular state, the label
web 4 having been guided by the guide members 155 and 156 advances into the gap between
the vanes 154 of the take-up core 153 so that its leading end is folded in the form
of a letter "V" by the vanes 154 as the take-up core 153 rotates. As a result, the
label web 4 is forcibly wound on the take-up core 153 by the frictional force which
is established between its folded portion and the vane 154.
[0042] As the label web 4 is taken up, the movable guide member 156 is turned counter-clockwise
of the drawing together with the supporting sector 158 through the guide roller 157
contacting with the label web 4. As shown in Figs. 47 and 48, moreover, when the spring
162 passes over the pin 159, i.e., the dead center, the movable guide member 156 is
abruptly turned counter-clockwise by the tension of the spring 162. The turning limit
of the supporting sector 158, i.e., the movable guide member 156 is regulated by both
an arcuate guide groove 158a, which is formed in the supporting sector 158, and a
guide pin 163 which is anchored at the printer to extend through the guide groove
158a.
[0043] By adopting the construction thus far described, the label web 4 can be automatically
taken up. When the label web 4 is taken up in a predetermined amount, morever, this
can be detected by means of a limit switch so that the winding operation can be promptly
interrupted. Although not shown, however, if the construction is made such that the
take-up core 153 cannot be turned before the leading end of the label web is detected
by means of an optical sensor which is disposed at the center of the take-up core,
the motor can be energized only when it is necessary so that the electric power consumption
can be reduced.
[0044] As is now apparent from the description thus far made, according to the present invention,
merely by mounting the cassette in the printer, the label web having its labels printed
with the bar codes can be automatically wound while automating the setting of the
backing paper in the bottom of the cassette. Thus, it is possible to completely automate
the label winding and mounting operation which has bottlenecked the development of
the portable label applying system.
[0045] Moreover, the cassette mounting and demouting mechanism can be operated by the single
action of actuating the actuating lever so that the mounting and demounting operations
are simplified to eliminate the troubles.
[0046] Thanks to the provision of the peel preventing member, still moreover, the labels
are not peeled but can be taken up completely automatically when the label web is
to be automatically wound.
[0047] Turning now to Fig. 49 , the printer 3 will be described in the following. Fig. 49
is a righthand side elevation of the printer 3, from which the lef-off reel of the
label web 4 in its rolled form is omitted. Numeral 1100 appearing in Fig. 49 indicates
the frame of the printer 3, and numeral 1101 indicates a rear cover. This rear cover
1101 is formed generally at its center with an entrance 1102 for receiving therethrough
the label web 4 which is unrolled or let off the let-off reel. The label web 4 having
been guided by a guide member 1103 at the label entrance 1102 is introduced into the
printer 3 and is guided by a guide roller 1104to advance through. a position detecting
mechanism 1105, in which the position of the label is detected by detecting means
such as a photo-sensor. The label position having detected by the mechanism 1105 advances
between a thermal head 1106 of heat transfer type and a platen 1107, both of which
construct together a thermal printer. The thermal head 1106 is attached to the free
end side of an arm 1108 and is so constructed that it is urged toward the platen 1107
by the action of a not-shown spring. On the other hand, reference numeral 1109 indicates
a let-off reel on which a heat transfer ink ribbon 1110 is wound. This ink ribbon
1110 unwound from the reel 1109 is guided through a guide roller 1111 to the thermal
head 1106, at which it is superposed upon the label web 4 before print so that predetermined
bar codes are transferred onto the labels by the action of the thermal head1106. After
this transfer, the ink ribbon is guided by a guide pin 1112 until it is taken up on
a take-up reel 1113. In this meanwhile, the label web 4 having its labels bearing
the transferred bar codes is turned at the platen 1107 until it is guided into the
cassette 1 which is removably mounted on the frame 1100.
[0048] The mounting mechanism1114 for mounting the cassette 1 will be described in detail
with reference to Figs. 49 to 55. On the printer frame 1100, specifically, there is
fixedly mounted a cassette guide member 1117 which is formed with two guide faces
1115 and 1116 intersecting at a right angle for guiding the two sides of the take-up
cassette 1. Moreover, the guide face 1116 has its lefthand end depending obliquely
downward to the vicinity of the platen 1107 and the thermal head1106 thereby to provide
a guide portion for the label web 4. To the left end of the guide face 1116, moreover,
there is fixed the stationary knife 1119 of a cutter mechanism 1118 which will be
described hereinafter. Generally at the middle of the upward extension of the frame
100, on the other hand, there is disposed the head 1122 of a rotary shaft '121, as
shown in Fig. 53, which is to be fitted in the boss 11 of the take-u
p core 8 of the cassette 1. At the upward leading end of the frame 1100, on the other
hand, there is arranged a guide member 1123 which draws a large arcuate curve. This
guide member 1123 is fixed to the frame 1100 and has its leading end leading to the
vicinity of the upper end of the opening of the leading end of the frame 7 of the
cassette 1. Inside of the guide member 1123, there is disposed a peel preventing member
1124. This member 1124 is formed into such a block as has its side edge curved to
profile the guide member 1123 to define a guide groove 1125 inbetween. In order to
clean this guide groove 1125 or to prevent the same from being jammed with the label
or labels, incidentally, it is preferred to make removable at least one of the guide
member 1123 and the peel preventing member 1124 . The other side edge of this peel
preventing memberfl24 is shaped to complement the side edge of the leading end side
of the cassette 1 and is formed in its midway with a pin 1126 which is anchored at
the frame 1100 and is to be fitted in the notches 7a, formed in the leading end of
the cassette 1. The reason why the peel preventing member 1124 is so highly curved
is intended to prevent the labels from being peeled off their backing paper if the
label web is guided in an acutely bent shape.
[0049] Next, the cutter mechanism 1118 and a pressure releasing member 1127 for releasing
the pressure of the backing paper holding mechanism 18 of the take-up cassette 1 will
be described in the following. As shown in Fig. 51, a supporting member 1128 having
a shape of letter "C" is fixed to the printer frame 1100. A hinging pin 1129 is inserted
through the supporting member 1128. Doors 1130a and 1130b acting together as the pressure
releasing member 1127 are fixedly integrated by means of stop screws 1131 and 1131.
The door 1130b has its lefthand end so hinged that it can turn on the pin 1129 in
the direction of arrow of Fig. 52. As better seen from Figs. 50 and 55, moreover,
the doorfl30b has its one end bent at a right angle to form a mounting portion 1132
and is fastened by means of screwsf134 to that cutter box 1133 of the cutter mechanism
118, which is fixed to the door 1130a. On the other hand, the door 1130a has its one
end chamferred into a sloped face 1135. Numeral 1147 indicates an aperture which is
formed in the door 1130a. Indicated at numeral 1136 is a torsion spring for biasing
the doors 1130a and 1130b counter-clockwise on the hinging pin 1129. The door 1130a
is desirably made of a transparent plastic material so that the passage of the label
web 4 can be confirmed therethrough. When the doors 1130a and 1130b are brought to
the state shown by solid lines in Fig. 13, an engagement spring 1137 acts to prevent
the doors 1130a and 1130b from being erroneously opened. Indicated at numeral 1138
is a stopper for preventing any permanent strain from occuring in the engagement spring1137
due to the turn of the spring 1137 more than necessary when the doors 1130a and 1130b
are opened by turning the engagement spring 1137 clockwise. With the doors 1130a and
1130b being made to engage with the engagement spring 1137, the door 1130a is positioned
to contact with the leading ends of the engagement tongues 25 at the sides of the
take-up cassette 1 and to push the same, as better seen from Fig. 50.
[0050] The cutter mechanism 1118 for cutting the label web 4 has such a construction as
will be described with reference to Fig. 54. Specifically, the cutter mechanism 1118
is constructed to cut the label web 4 by the coaction of the aforementioned stationary
knife 1119 and a movable knife or cutter 1139. This cutter4139 is enabled to turn
on the hinging pin 1129. In the cutter box 1133, moreover, there are mounted both
a tension spring 1140 for biasing the cutter 1139 counter-clockwise and a leaf spring
1141 for elastically urging the cutter 1139 to the stationary knife 1119 so that the
former 1139 may come into contact with the latter 1119 thereby to ensure their cutting
operations. Indicated at numeral 1142 is a button for manually depressing the cutter
1139 against the biasing force of the tension spring 1140. Indicated at numeral f148
is a stopper which is made integral with the cutter 1139 for providing the upper limit
of the same 1139.
[0051] Reference numeral 1143 appearing in Fig.50 indicates a label guide which is fastened
together with the cutter box 1133 to the door 1130a by means of screws 1144. Between
the label guide 1143 and the aforementioned guide portion 1120, there is formed such
a small gap as allows the label web 4 to pass therethrough. Incidentally, numeral
1146 indicates a keyboard for inputting necessary data to the printer 3.
[0052] The using method and operations of the present embodiment having the construction
thus far described will be explained in the following.
[0053] When the engagement spring 1137 is first turned clockwise, it is released from the
engagement with the door 1130a. At this time, the doors 1130a and 1130b are popped
up counter-clockwise by the biasing force of the spring 1136. Next, the empty take-up
cassette 1 is mounted along the guide faces 1115 and 1116 of the guide member 1117.
Then, the boss 11 of the cassette 1 is brought into engagement of the head 1122 of
the rotary shaft 1121. At the same time, the notches 7a of the cassette 1 are brought
into engagement with the pin 126.
[0054] At this time, the rotary member 12 of the take-up cassette 1 is turned clockwise,
as shown in Fig. 49, until it is opened. If the cassette 1 is to be mounted with the
rotary member 12 being left closed, the label holding portion 13 of the rotary member
12 comes into abutment against the pin1126 and the peel preventing member 1124 so
that the cassette 1 cannot be mounted.
[0055] Next, when the doors 1130a and 1130b are turned clockwise, they are retained by the
engagement spring 1137 so that they are not carelessly opened. At this time, i.e.,
when the doors 1130a and1130b are retained by the engagement spring1137, the engagement
tongues 25 at the lower ends of the knobs 24 of the take-up cassette 1 are pressed
by the pressure face 1145 of the inner wall of the door 1130a. By this pressure, the
pressure member 20 is retracted against the elastic force of the spring 26 so that
the needle 23 is brought apart from the backing paper guide groove 15. In other words,
the backing paper holding mechanism 18 is released by the pressure releasing member
1127. This release raises no obstruction to the passage of the label web 4 between
the door 1130a and the bottom plate 14 of the cassette 1.
[0056] After the take-up cassette 1 is mounted in the predetermined position of the printer
3 in the manners described in the above, the bar codes to be printed are inputted
by the use of the keyboard 1146 of the printer 3. And, the label web 4 having the
unprinted labels adhered is pulled out of the not-shown let-off reel. This label web
4 is threaded along the guide member 1103 and the guide roller 1104 into the position
detecting mechanism 105 and is so turned along the platen 1107 that its leading end
is threaded into the gap between the guide portion 120 and the label guide 1143 until
it is introduced into the gap between the door 1130a and the bottom plate 114. Then,
the heat transfer ink ribbon 1110 is also pulled out of the reel 1109 and is threaded
along the guide roller 1111 and between the thermal head 106 and the label web 4 until
its leading end is taken up by the take-up reel 1113 through the guide pin 1112. When
the start key of the key board 1146 is depressed in this state, a not-shown motor
is energized to turn the rotary shaft 1121 so that the take-up core 8 starts its rotations
through the boss 11 of the cassette 1, in which the head4122 of the shaft 1121 is
fitted. At the same time, the platen 1107, the take-up reel 1113 and so on are started
to rotate so that the thermal head 1106 is operated to start the printing operations
of the bar codes in response to the set printing instructions. The continuous label
web 4 having bar codes heat-transferred to its labels is advanced continuously or
consecutively intermittently through the backing paper guide groove 15 between the
doar 1130a and the bottom plate 14 of the cassette 1. The label web having left the
backing paper guide groove 14 is advanced along the guide member 1123 to the cassette
1 by way of the guide groove 125 extending between the guide member 123 and the peel
preventing member 1124. Since, at this time, the torary member 12 of the cassette
1 is opened, as shown in Figs. 5 and 49, the label web 4 is guided along the lower
side of the label holding portion 13 into the winding space 8c defined by the rotary
member 12 and the take-up core 8. Since the winding space 8c is counter-tapered by
the inner faces of the flanges 8a and 8a of the take-up core
8, the label web 4 is guided for a while between the flanges 8a and 8a without being
dragged by their inner faces. Before long, the label web 4 is guided along the guide
spring 9 to the take-up core 8 until it is thrusted onto the take-up core 8 by the
leading end of the guide plate 9. At this time, the label web 4 is in the state in
which both its side edges contact with the straight core body-8b at the legs of the
flanges 8a and 8a. Since the straight core body 8b has a width slightly smaller than
that of the label web 4, this web 4 has both its side edges restricted, when it is
pushed onto the take-up core 8 by the guide spring 9, by the core body 8b so that
it is wound or taken up sequentially as the take-up core 8 is turned. When the take-up
of the continuous label web in a predetermined quantity is ended in that state, the
not-shown motor is stopped to interrupt the supply or let-off of the label web.
[0057] After that, the tton 1142 of the cutter mechanism 118 is depressed. Then, the cutter
1139 is turned clockwise against the biasing force of the tension spring 1140. And,
the cutter 1139 passes through the aperture 1147 formed in the door 1130a and drops,
while contacting with the stationary knife 1119, to cut the label web 4.
[0058] Thus, the cassette 1, on which the label web 4 having the bar codes printed is wound
in the predetermined quantity, is demounted from the mounting device 1114 of the printer
3. For this cassette demounting operation, the engagement spring 1137 is turned clockwise
like the mounting operation to pop up the doors 1130a and 1130b counter-clockwise,
and the label web 4 may be pulled out of the guide groove 1125 by grasping the cassette
1. At this time, the label web 4 left in the guide groove 1125 is in the state to
protrude in a semicircular shape from the cassette 1. In this state, therefore, the
boss 11 of the cassette 1 is turned by fingers to take up the extension of the label
web 4 on the take-up core 8. Then, the rotary member 12 is returned to the locked
state shown in Fig. 1. Thus, the charge of the cassette with the label web 4 is completed.
[0059] Incidentally, the description of the foregoing embodiment has been made such that
the cassette 1 is neither mounted in nor demounted from the mounting device 1114 of
the printer 3 before the doorsf130a andf130b are opened. However, the mounting and
demounting operations can be conducted even with the doors 1130a and 1130b being left
closed. Specifically, since the door 1130a is formed with the sloped face 1135, as
shown in Fig.55 , the engagement tongues 25 at the lower ends of the knobs 24 are
pressed by the sloped face 1135 when the cassette 1 is mounted along the guide faces4115
and 1116 of the guide member 1117, until the tongues 25 come into contact with the
pressure face 1145 on the inner wall of the door 1130a so that the needle 23 comes
apart from the backing paper guide groove 15, as has been described hereinbefore.
[0060] Moreover, the foregoing embodiment is constructed such that the guide member 1117
having the guide faces 1115 and 1116 is used as the guide means when the cassette
1 is mounted in the mounting device 1114. The present invention should not be limited
to the aforementioned embodiment but may be modified such that the cassette 1 is formed
with at least two through holes whereas the mounting device 1114 is formed with two
pins which are anchored at the positions corresponding to those through holes so that
the cassette 1 may be guided by both the through holes and the pins.
[0061] Next, the following description will be made upon the case in which the take-up cassette
1 is to be mounted in or demounted from the label applicator 2. This case will be
described simply and schematically because it is not the gist of the present invention
but has been described in detail in the specification of the aforementioned Japanese
Patent Laid-Open No. 56 - 210021. Specifically, the mounting portions 31 of the cassette
1 are accommodated in the accommodating space 34 of the applicator 2 such that the
engagement projections 30 at the leading end , of the cassette 1 are held in engagement
with the engagement notches 37 of the applicator 2. At this time, the pent-roofs 77of
the cassette 1 are placed on the ledges 35 of the applicator 2 so that the cassette
1 is automatically locked by the lock mechanism 67. More specifically, the lower end
corner 71 of the lock member 69 comes into engagement with and is locked by the engagement
projections 73. If the hand lever 41 is then squeezed, the holding frame 47 is horizontally
moved back along the guide grooves 57 through the first, second and third links 48,
49 and 50. During this horizontal movement, the advancing pawls 45 of the pawl member
46 engage with the cuts 78, which are formed at a predetermined interval in the backing
paper 5, as shown in Fig. 17, to advance the backing paper 5, and the push-up plate
60 is also moved to push up the engagement tongues 25 of the presssure member 20.
As a result, the backing paper 5 is released from being held by the pressure land
22 and the needle 23 of the pressure member 20 so that it is smoothly fed back until
it is discharged to the outside of the label applicator 2. If the hand lever 41 is
further squeezed, as shown in Fig. 19, the push-up plate 60 is retracted to disengage
its lower face from the supporting member 62. As a result, the pressure member 20
is moved down to restore its original position so that the backing paper 5 is held
again by the coactions of the pressure land 2-2 and the needle 23. During this backing
paper feeding operation, only the backing paper 5 of the label web 4 is turned at
an acute angle by the turning pin 16 at the front end of the cassette 1 so that the
labels 6 are peeled from the backing paper 5 and allowed to advance until they are
fed through the label exit 38 down to the label applying roller 39. The applications
of the labels 6 thus peeled to the commodities are conducted by the actions of the
roller 39 likewise the usual hand labeler if the lower (or adhesive) side of the label
6 just below the applying roller 39 is applied to and rubbed on a commodity. If the
hand lever 41 is then released, it is returned to its original position by the action
of the return spring 43, and the holding frame 47 is returned forward to the original
position through the first to third links 48 and 50. During this forward movement,
incidentally, the push-up plate 60 is set to advance while sliding on the lower faces
of the tongues 25 but not raising the same. As a result, the backing paper 5 is fixed
by the pressure member 20 and is not returned to the front by the forward motion of
the pawl member 46. Then, this pawl member 46 has its advancing pawls 45 disengaged
from the cuts 78 of the backing paper 5 to slide on the lower side of the backing
paper 5 until it restores its original position, in which it engages again with the
cuts-78 of the backing paper 5.
[0062] In order to demount the take-up cassette 1 from the label applicator 2, the demounting
button 70 is pushed forward. Then, the lock member 69 is turned counter-clockwise
to disengage its lower end corner 71 from the engagement projections 73 of the cassette
1, and the rear portion of the cassette 1 is slightly popped up by the spring action
of the backing paper holding member 74, which presses the lower side of the backing
paper 5 in front of the backing paper guide groove 15, so that the cassette 1 can
be easily removed by the single action.
[0063] Since the present embodiment has the construction thus far described, the label web
having its labels printed with the bar codes can be automatically wound over a predetermined
length merely by charging the printer with the cassette so that the troublesome work
of winding the labels upon the cassette can be eliminated to ensure efficient operations.
Moreover, the operation of mounting the cassette in the printer can be conducted by
the single action of actuating the actuating lever, but the labels are not peeled
off while the label web is being taken up, because the printer is equipped with the
peel preventing member.
[0064] Figs.56 to 58 show another example of use of the present invention. In the present
using example, the take-up cassette 1 and the label applicator 2 are not used, but
the printed labels 6 are manually applied to the commodities. Specifically, the example
is constructed of an adaptor 1200 and a take-up tool 1201, as shown in Fig. 56. The
adaptor 1200 is constructed such that a cylindrical shaft 1203 protrudes from the
center of a rectangular base plate 1202. The shaft 1203 is formed with a blind bore
1205 which extends from the base plate 1202 and which has grooves 1204. These grooves
1204 and the blind boref205 are so shaped as can fit therein the head 1122 of the
rotary shaft 1121 of the printer 3. Moreover, the axial length of the shaft 1203 is
made larger than the width of the label web 4. On the other hand, the take-up tool
1201 is formed into such a shape as has a generally C-shaped section having a slit
1206 by axially cutting the outer circumference of a cylinder. The take-up tool 201
is made of a flexible material such as metal or plastics. Moreover, the take-up tool
1201 is made to have an internal diameter slightly smaller than the external diameter
of the shaft 1203 and to have an axial length equal to that of the shaftf203.
[0065] Next, the operations of the present using example will be explained with reference
to Figs. 57 and 58. First of all, the adaptor 1200 is fitted on the head 1122 of the
rotary shaftf121 of the.printer 3. Then, the keyboard 1146 of the printer 3 is used
to input the bar codes to be printed. Likewise the foregoing embodiment, moreover,
the continuous label web 4 is printed with the bar codes, and the leading end of the
printed label web 4 is threaded through the gap formed between the guide portion 120
and the label guide 1143. After the printed label web 4 is further advanced, the keyboard
1146 is used to temporarily interrupt the operations of the printer 3.
[0066] Next, the take-up tool 1201 is mounted on the outer circumference of the shaft 1203
by expanding its internal diameter. Then, the take-up tool 1201 is held in close contact
upon the outer circumference of the shaft 1203 by its own flexibility. Thus, the leading
end portion of the label web 4 is inserted into the inside of one end portion 1207
of the take-up tool 1201. As a result, that leading end portion is clamped and held
between the take-up tool 1201 and the shaftf203. If, in this state, the keyboard 1146
of the printer 3 is used to restart the printer 3, the printed label web 4 is let
off, and the adaptor1200 is turned clockwise so that the label web 4 is taken up on
the take-up tool 1201.
[0067] When the printing operations of a predetermined number of labels are ended so that
the printer 3 is stopped, the cutter mechanism 1118 is actuated to cut the trailing
end of the label web 4. Then, the take-up tool 1201 is removed from the shaft 1203.
More specifically, the end portion of the take-up tool 1201 at the side where the
label web 4 is not wound is gripped and pulled sideway. Then, the take-up toolf201
is slid on the outer circumference of the shaft 1203 so that it is removed from the.
shaftf203 together with the printed label web 4 in the rolled shape. If the outer
circumference of the take-up tool 1201 is pinched by the fingers, as shown in Fig.
57, the tool 1201 is warped inwardly so that only the tool 1201 can be pulled out
of the rolled label web 4 if it is pulled to the side of the Operator. The take-up
tool 1201 thus removed can be reused for taking up the subsequent label web 4 if it
is set on the adaptor 1200 of the printer 3 likewise the procedures explained in the
above.
[0068] On the other hand, the aforementioned rolled label web 4 itself is brought to a commodity
counter or warehouse, in which the labels 6 are manually peeled from the backing paper
5 and applied to the target commodities.
[0069] The using example of the present invention is composed of the adaptor 1200 and the
take-up tool 1201 both having the simple constructions. As a result, the label web
4 can be simply taken up and taken out from the printer 3 by the single action after
the taking-up operation. Moreover, the take-up tool 1201 can be simply extracted by
its own flexibility from the rolled label web 4.
[0070] Thus, the present using example need not use the take-up cassette 1 and the label
applicator 2 of the foregoing embodiment. As a result, the portable label applying
system becomes so inexpensive that it can be employed at a reasonable cost even by
stores which handle a relatively small number of labels.
[0071] As is now apparent from the description thus far made, according to the present invention,
merely by mounting the take-up cassette in the printer, the label web having its labels
printed with the bar codes can be automatically wound while automating the setting
of the backing paper in the bottom of the cassette. Thus, it is possible to completely
automate the'label winding and mounting operation which has bottlenecked the development
of the portable label applying system.
[0072] Moreover, the label web having been wound up can be cut to have a predetermined length,
thus making it possible to provide an automatic label winding and charging device
which has a small number of parts and a simple construction.
[0073] Still moreover, the operation of mounting and demounting the take-up cassette in
and from the printer can be simplified by the single action to eliminate the troubles.
1. In a portable label applying system including: a printer for printing a plurality
of labels which are adhered in longitudinal series to a web of backing paper; a cassette
for taking up the printed label web thereon; and a label applicator adapted to be
charged with said cassette for dispensing and applying the printed labels to commodities,
an automatic label winding and charging device comprising:
cassette mounting means disposed in said printer for mounting said cassette in-said
printer;-.
guide means disposed adjacent to said cassette mounting means for guiding the label
web; and
winding means disposed in said cassette for winding the label web being fed from said
printer.
2. An automatic label winding and charging device according to Claim 1, further comprising
peel preventing means made coactive with said guide means for preventing the labels
from being peeled from their backing paper while said label web is wound.
3. An automatic label winding and charging device according to Claim 1, wherein said
winding means includes a rotary member having an inner circumference for guiding thereon
the label web coming thereinto.
4. An automatic label winding and charging device according to Claim 3, wherein said
rotary member is formed with two circumferential ridges on its inner circumference.
5. An automatic label winding and charging device according to Claim 3, wherein said
winding means further includes a transparent cover hinged to said rotary member for
covering the inside of said rotary member.
6. An automatic label winding and charging device according to Claim 3, wherein said
winding means further includes a take-up core made rotatable relative to said rotary
member for winding the label web thereon.
7. An automatic label winding and charging device according to Claim 6, wherein said
take-up core has two flanges formed at both the longitudinal ends thereof, a straight
core body extending longitudinally from the the legs of said flanges and having a
length slightly smaller than the width of the label web, and a winding space defined
by said flanged and counter-tapered radially outwardly of said take-up core.
8. An automatic label winding and charging device according to Claim 6, wherein said
take-up core has two flanges, and straight portions forming the outer circumferential
edges of the inner faces of said flanges and spaced at a distance slightly smaller
than the width of the label web thereby to define a tapered space which is counter-tapered
radially inwardly of said take-up core.
9. An automatic label winding and charging device according to Claim 6, wherein said
take-up core has a boss adapted to be turned by the rotary shaft of said printer.
10. An automatic label winding and charging device according to Claim 6, wherein said
take-up core has a friction member mounted on its outer circumference.
11. An automatic label winding and charging device according to Claim 6, wherein said
take-up core has a plurality of projections formed on its outer circumference and
arranged at a predetermined pitch in the circumferential direction.
12. An automatic label winding and charging device according to Claim 11, wherein
said projections are needles.
13. An automatic label winding and charging device according to Claim 11, wherein
said projections are pins.
14. An automatic label winding and charging device according to Claim 6, wherein said
take-up core has a plurality of vanes arranged at a predetermined spacing to form
radially arranged spiral curves for folding the leading end of the coming label web
to forcibly wind the same thereon.
15. An automatic label winding and charging device according to Claim 6, wherein said
winding means further includes a guide member having its one end fixed to said rotary
member and its another portion urged to contact with a portion of the outer circumference
of said take-up core for forcing the label web onto said outer circumference.
16. An automatic label winding and charging device according to Claim 15, wherein
said guide member is made of a leaf spring.
17. An automatic label winding and charging device according to Claim 16, wherein
said leaf spring has a longitudinal slit.
18. An automatic label winding and charging device according to Claim 15, wherein
said guide member is made of a steel wire.
19. An automatic label winding and charging device according to Claim 18, wherein
said steel wire is folded back into two parallel guide wires.
20. An automatic label winding and charging device according to claim 3, characterised
in that the leading ends of the cassette are formed at their side edges with notches
(7b) for preventing the cassette from being erroneously set with the rotary member
(12) being left unraised.
21. An automatic label winding and charging device according to claim 1, characterised
in that said cassette mounting means comprise guide pins (106, 107) protruding upwardly
from a base frame (90) of said printer (3) which can be fitted into receiving holes
(7a) of the cassette (1) and in that said cassette mounting means further comprise
lock levers (110, 111) which are hinged to a link (114), the second lock lever (111)
having a bent portion (111a) which can be received in a recess (7c) which is formed
in the lower portion of a side plate of said cassette, another bent portion (111b)
of the second lock lever (111) being positioned to contact and press the leading end
of an engagement tongue (25) of the cassette.
22. An automatic label winding and charging device according to claim 22, comprising
outside of the second lock lever (111) a lable guide (124) having its lower end extending
outside of the other end portion (111b) of the second lock lever, at the leading end
of said label
26. In a portable label applying system including: a printer for printing a plurality
of labels which are adhered in longitudinal series to a web of backing paper; and
a take-up cassette adapted to be mounted in said printer for taking up the printed
label web thereon and to be mounted therefrom for dispensing and applying the printed
labels to commodities, said take-up cassette having means for holding the backing
paper,
an automatic label winding and charging device for use with said printer, comprising:
a cassette guide member for guiding said take-up cassette when the latter is to be
mounted in said printer;
pressure releasing means for releasing the pressure of the baking-paper holding means
of said cassette;
label guide means for guiding the printed label web therethrough to said cassette;
and
cutter means for cutting said printed label web.
27. An automatic label winding and charging device according to Claim 26 wherein said
cassette guide member has two guide faces intersecting at a right angle for guiding
the two sides of said take-up cassette. guide (124) a guide member (132) being arranged
which in its inside has a peel preventing member (138).
23. An automatic label winding and'charging device according to claim 15, wherein
a guide groove is defined by both a stationary guide member (155) and a movable guide
member (156), the movable guide member being slidably fitted on the outer side of
said stationary guide member, said movable guide member (156) rotably supporting a
roller (157) at its leading end portion, which roller being movable into and out of
contact with the circumference of the take-up core (153).
24. An automatic lable winding and charging device according to claim 23, wherein
the movable guide member (156) is abruptly turnable by the tension of a spring means
(162); the turning limit of the movable guide member (156) being regulated by both
an arcuate side groove (158a) and a guide pin (163), which is anchored at the printer
(3) to extend through the guide groove (158a).
25. An automatic lable winding and charging device according to claim 24, wherein
said movable guide member (156) is fixed on a supporting sector (158), having a pivot
rotably borne; a coil spring (162) being mounted between a pin (160) which is anchored
in the vicinity of a pin (159) of said supporting sector (158), and a pin (161) which
is anchored at said stationary guide member (155).
28. An automatic label winding and charging device according to Claim26, wherein said
pressure releasing means includes two doors biased to open positions, in which they
allow said backing-paper holding means to hold said backing paper, and adapted to
be brought to closed positions in which they abut against said backing-paper holding
means to release the pressure of the same while forming a passage for said label web.
29. An automatic label winding and charging device according to Claim 26, wherein
said label guide means includes a guide member defining an arcuate guide groove for
guiding said label web before the latter is taken up.
30. An automatic label winding and charging device according to Claim 29, further
comprising peel preventing means defining said arcuate guide groove together with
said guide member for allowing said label web to be guided by said guide member while
preventing the labels from being peeled from their backing paper.
31. An automatic label winding and charging device according to Claim26, wherein said
cutter means includes a stationary knife fixed to said cassette guide member, and
a movable knife hinged and biased apart from said stationary knife for cutting said
label web when it is manually forced to said stationary knife.