[0001] This invention relates to an improved method for rational and low cost manufacture
of metal boxes comprising two container bodies separated from each other from metal
sheet and preferably tinned strip or the like. Metal boxes as obtained by said method
are also within the scope of the invention.
[0002] Metal boxes of any shape and size with hinged or separate lid for products of various
kind and size have been since long known and used. Particularly, cylindrical or polygonal
boxes with separate lid comprise two substantially glass or cup shaped containers,
of which one is generally of a larger depth than the other and makes up the actual
container; the other of which is instead the closure lid which is slightly forcibly
coupled by partly inseting the inlet thereof on the outer upper edge of the container.
[0003] The most wide spread technique at present used for manufacture of metal boxes of
tinned strip or the like, comprising separate bodies interconnected at opposing position,
comprises the use of plane sheets of tinned strip, as suitably pretreated and/ or
in case provided with figures, words and various marks, providing the hollow glass
or cup body making up to actual container by a drawing operation, providing a second
box-like body forming the lid, of a different height and in some cases of a larger
diameter than that of the former body by a second drawing operation of a sheet of
a different size than that of the former, and forming in the actual container body
an outer annular edge or rim by a further deformation process to make up a peripheral
stop for the edge of the lid when at-closed position.
[0004] Substantially, all of these operations involve notable pratical and economical burdens,
as well as quite high execution times and the need of providing starting sheets of
different dimensions from one another.
[0005] Therefore, it is the object of the present invention to provide a highly economical
and rational method for the manufacture of boxes in two separate bodies, to produce
by drawing of sheets all identical to one another both of the box-like bodies and
enable a removable coupling thereof through retaining means of such a structure as
to give a particular refinement to the finished box and rational use of the latter
for products of specific shape and size.
[0006] It is another object of the invention to provide a method of manufacture by suitable
drawing for boxes of two bodies having any desired shape and size, and more particularly
of both cylindrical and polygonal shape.
[0007] These and still further objects, which will be more clearly pointed out from the
following detailed invention, have been substantially achieved by a method of manufacture
by drawing of tinned strip sheets or the like of boxes as made of two distinct bodies,
according to the present invention such a method comprising the steps of using sheets,
as suitably treated and/or provides with figures and/or various ornaments, all of
which of a same size, drawing such sheets according to known techniques to provide
box-like bodies of a same size indifferently making up the containers and relevant
lids, inserting in the container forming box-like bodies a box-like core or the like
of plastic material, as obtained by thermoforming or the like, of a larger height
than that of the metal box-like bodies and such that the cylindrical portion projecting
from the metal body edge can simultaneously form the removable connection element
with another lid forming body, and in case also a container with a bottom and/or shaped
walls as required.
[0008] In connection with a preferred but not exclusive embodiment, the invention will now
be hereinafter further described with reference to the accompanying drawing, as given
by mere way of unrestrictive example, in which:
Fig; 1 is a view showing a cylindrical container body according to the invention for
indifferently making up either the lid or the actual container of a box for various
products;
Fig. 2 is a front and plan view showing a core made of plastic or the like for insertion
in one of the container bodies of Fig. 1;
Fig. 3 is a view showing the same container body of Fig. 1, in which a core of Fig.
2 is inserted; and
Fig. 4 is an axial diametrical sectional view showing a box with a lid partly raised,
and provided by the method according to the present invention.
[0009] Referring to the figures of the accompanying drawing, the manufacture method according
to the invention uses the known technique of drawing metal sheets, preferably tinned
strip or the like, as previously surface treated (anodizing, painting, ecc.) and provided
with figures, ornaments, words and the like, as required.
[0010] In order to provide cylindrical boxes, such as that shown by mere way of example
in the figures of the accompanying drawing, according to the invention metal sheets
are used, all of which of a same size, to provide by drawing through a single punch
and always under same operating conditions, cylindrical container bodies 1, all of
a same size and having an upper peripheral edge or rim 2 which is slightly outward
arcuate and with a bottom 1b of planar or recessed configuration as desired. For a
box formation, two container bodies are used as those shown in Fig. 1, of which the
lower body 1 (fig. 4) is the actual container, and on the other hand the overturned
upper body 1a is the removable lid. To allow for a steady coupling between the two
bodies, it is contemplated according to the invention to separately provide a core
as a container body 3 (fig. 2) of thermoformed plastic material, having such an outer
diameter than it can be slightly forcibly inserted and in case by interposition of
adhesive in the metal body 1.
[0011] The height of said plastic body 3 is larger than that of body 1, so that the projecting
cylindrical section 3a of the plastic body can be used as connection means with said
lid la. Therefore, the provision of the cylindrical core internally of said bodies
1 and 1a allow the projecting peripheral edges or rims 2 and 2a of said two opposing
bodies to come in contact with each other maintaining the metal bodies axially aligned
to each other and thus assuring a good sealing for the box.
[0012] Advantageously, according to the invention, the plastic core or body 3 may have its
bottom 4 (fig. 2) provided with recesses 5 of spherical cap or spider or other shape
to form steady separating and retaining means for some products of specific shape.
[0013] Additionally, the bottom 4 could also be omitted and the plastic body 3 may thus
take the shape of a perfect cylinder, the height of which, if required, could also
be such to enable the cylinder to reach the inner bottom of the metal body 1.
[0014] Of course, modifications and changes in shape, size, materials used and anchoring
system for the tubular core within the metal container can be made to the invention,
as described in accordance with an exemplary embodiment thereof, without departing
from the covering scope of the invention. Furthermore, the lid could also be hinged
to the underlying body, and raised and lowered on the plastic core, remaining coaxially
coupled to the latter.
1. A method for providing boxes in two separable bodies by drawing of metal sheets,
and particularly tinned strip or the like, comprising the steps of using sheets, as
suitably pretreated and/or decorated, all of which having a same size, drawing said
sheets to provide box-like open inlet bodies of a same size and indifferently making
up the containers and relevant lids for each box, inserting in said bodies forming
the containers for each box a preferably box-like tubular core of plastic material
or the like, as obtained by thermoforming and of a greater height than that of the
actual container, so as to enable the cylindrical portion projecting from the actual
container to form both the removable connection element with another metal lid forming
body and in the case also a container having shaped inner surfaces.
2. A method according to Claim 1, wherein said metal box-like bodies are obtained
with an outward facing peripheral edge or rim for forming a steady stop and abutment
means for the two metal bodies coupled to each other at overturned position.
3. A method according to Claims 1 and 2, wherein at least the bottom of the plastic
box-like core is provided with recesses or the like to form separating and/or retaining
means for the canned products.
4. A method according to the preceding claims, wherein said core is made of tubular
shape having such a height not to reach the bottom of the metal container, the anchoring
of said core being provided by slight shrinking and/or by adhesive.
5. A metal box made of tinned strip or the like for various products, as provided
by the method according to Claims 1 to 4.
6. Method and relative metal box according to the preceding claims, as provided for
the above specified objects according to the foregoing description and illustration,