[0001] This invention relates to slicing machines that are principally used for slicing
food products, particularly slicing cheese, meat and pressed or moulded meat products.
[0002] Such a slicing machine comprises a rotating blade which either has a spiral cutting
edge or has a circular cutting edge and is mounted for planetary motion, and means
to feed the product towards the blade so that upon each revolution or each gyration
of the blade, one slice is cut from the face of the product. The means to feed the
product may be a continuous conveyor but usually the slicer includes a fixed platform
on which the product is placed and a feeding head which engages the rear face of the
product and which urges it towards the blade. The feeding head is moved by a hydraulic
ram or by a leadscrew driven by a stepping or variable speed electric motor.
[0003] A slicing machine is usually required to produce groups of slices and each group
is then packaged separately. This may be achieved by having the slicing machine discharge
onto a constant speed conveyor and by interrupting the feed of the product towards
the blade for a period of time, each time a predetermined number of slices have been
cut from its face. However, more usually, a jump conveyor is located downstream from
the blade of slicing machine. In this case the jump conveyor moves forward at a first
speed whilst the slices that form each group are being cut and then, after the number
of slices required for each group have been cut, the jump conveyor moves at a second
speed which is considerably faster than the first speed, and then returns to the first
speed for the slices to form the next group. In this way the slices are cut at a uniform
rate from the product but the increase in speed of the jump conveyor after each group
of slices has been cut, results in a series of groups of slices being formed on the
jump conveyor.
[0004] It is desirable for each group of slices to have a predetermined, required, weight
and various attempts and proposals have been made in the past for ways to achieve
this. One way is for the product to be moved towards the blade at a constant speed
so that the slicer always gives a particular required number of slices and these will
be under the required weight, and then, upon subsequent weighing of each group of
slices a portion of a single slice is added to the package by hand to make it up to
the required weight. Firstly, this is very labour intensive and secondly it is undesirable
from a commercial point of view because it is preferred that each pack contains only
whole slices.
[0005] More recently, slicing machines have been made more sophisticated by the inclusion
downstream of the slicing machine of means to weigh a group of slices cut by the slicing
machine, and then, in dependence upon the weight of this preceding group, vary the
speed of movement of the product towards the blade by a feedback system to ensure,
as far as possible, that each slice has a particular, predetermined weight. This apparatus
is very complicated and inevitably there is some time lag between the cutting of a
group of slices and the determination that that group has been cut too thickly or
too thinly, and then a further time lag before the feed of the product towards the
blade is changed to make a correction. Most food products are natural in origin and
therefore not uniform and accordingly it has been found that when the slice thickness
is adjusted in this way it does not always produce the desired effect and may even
increase the errors.
[0006] Our earlier patent specification GB-A-2 099 609 proposes a method of slicing a non-uniform
product using a slicing machine comprising a blade, feed means to feed a product towards
the blade, and a programmed computer to control the feed rate of the feed means, in
which the product is weighted, and its overall length is measured, and input values
representative of these parameters are fed into the programmed computer to influence
the feed rate of the feed means. In this way differences between pieces of meat or
meat products are taken account of by setting the feed rate so that the product moves
towards the blade at a uniform rate determined in accordance with the average weight/unit
length of the meat or meat product.
[0007] Whilst this technique produces surprisingly good results compared to the weight feedback
systems, food products may not be of uniform density along their length. The density
varies with such factors as the meat/fat ratio, with preferential liquid retention
zones and surface dehydration and these factors naturally depend upon the source,
the nature of the particular cut of the meat and the processes used in the pretreatment
of the meat or other product including refrigeration cycles and any pressing that
has taken place. In addition to these variations in density, variations also occur
in the overall shape and hence cross-sectional area of some products particularly
meat or meat products. Changes in the cross-sectional area naturally affect the weight
of slices of a particular thickness of that are cut. In spite of these great differences
that occur in such naturally produced materials we have discovered that, for example,
products of a particular type such as sides of back bacon all have a roughly similar
weight distribution along their length. Naturally the physical cross-sectional area
of individual sides of bacon vary, as does their weight and overall length, but in
all these cases, the weight distribution profile of sides of bacon have the same general
form and for back bacon it has a form somewhat resembling a sinusoidal curve. For
moulded meat products, such as those formed in a vertical tapered mould the typical
weight distribution profile is a square law curve.
[0008] According to this invention we make use of this discovery by programming the computer
with a typical weight distribution function for that type of product, programming
the computer to modify the typical weight distribution function in accordance with
the input values representative of the weight and length of the product to provide
an anticipated weight distribution for that particular product, and by controlling
the feed rate of the feed means and hence of the product through the slicing machine
in dependence upon its anticipated weight distribution.
[0009] According to another aspect of this invention a slicing machine as disclosed in our
earlier specification is modified in that the programmed computer is programmed with
a function corresponding to the typical weight distribution of at least one type of
product, and is programmed to respond to the input of information representing the
weight and length of a particular product to modify the typical weight distribution
function in accordance with the input values to provide an anticipated weight distribution
for that particular product, and in that the computer is programmed to control the
operation of the feed means and hence the feed rate of the product at a rate which
varies with the derived anticipated weight distribution.
[0010] Typically it is preferred that the slicing machine is arranged to group the slices
into groups each containing a predetermined number of slices and in general, particularly
when the weight distribution of the product is reasonably uniform, the only change
that needs to be made during the feeding of the particular piece of product towards
the blade is a change in the rate of feeding to change the thickness of the resulting
slices. However, when there is a wider variation in the weight distribution along
the length of product it is desirable to vary both the number of slices in each pack
and the thickness of the individual slices, thereby to obtain the required optimum
thickness and optimum number of slices in each group for a particular product or a
particular portion of a particular product.
[0011] To achieve this, preferably the slicing machine is also constructed in accordance
with EP-A-0127462. In this case, the information corresponding -to the calculated
anticipated weight distribution along the particular product is used as the information
on the weight of the product per unit length and then this information is used to
control the same or an additional programmed computer in the way set out in our co-pending
application to produce the optimum number of slices in each group and to ensure that
they are of the optimum thickness to produce groups of the required weight.
[0012] The weight and the length of a product may be measured manually and then the results
input manually into the programmed computer. However, it is very much preferred that
the slicing machine also includes means to weigh the product and produce an electrical
signal corresponding to the weight of the product and means to measure its length.
[0013] The means to weigh the product and produce an electrical signal preferably includes
a platten on which the product is placed, and which bears on a load cell having an
output in the form of an analogue electrical signal. Naturally, an appropriate interface
such as a digital to analogue converter is included to convert the signal into digital
form so that it can be more easily handled by the computer. The platten preferably
also includes an abutment and has associated with it the means responsive to the length
of the product. This means may be formed a caliper arm which is movable along the
platten and which is coupled to a potentiometer. In this way a product is placed on
the platten with an end against the abutment and the caliper arm is moved along the
platten until it engages the other end of the product. At this point the resistance
of the potentiometer has a particular value which is indicative of the length of the
product. Conventionally the potentiometer is set up as a potential divider so that
its output is in the form of an analogue voltage signal, the voltage of which varies
with the length of the product. Again, such an analogue signal is converted into digital
form before being processed by the computer. Alternatively, the means responsive to
the length of the meat or meat product includes an ultrasonic distance measuring device
and, in this case, this is set up adjacent the end of the platten remote from the
fixed abutment. The product is placed on the platten with one end against the fixed
abutment and then the ultrasonic distance measuring device measures the distance between
itself and the other end of the product. The ultrasonic distance measuring device
may also subtract this distance from the known distance between the fixed abutment
and the device to produce the length signal indicative of the length of the product.
Alternatively, this calculation may also be performed by the programmed computer.
[0014] The means responsive to the length of the product may include an elongate array of
photoelectric devices and an indication of the length of the product be given by identifying
the number of photoelectric devices which are obscured by the product.
[0015] The feed means preferably include a feeding head which engages the rear face of the
meat or meat product and urges this towards the blade of the slicer. The feeding head
may be moved substantially continuously or, alternatively, may be arranged to move
stepwise in between each revolution or gyration of the blade. This method of operation
is particularly preferred where thicker slices are to be cut and where the product
is for example corned beef. In general, when thinner slices are to be cut, for example
when the meat to be cut is ham, it is preferred that the meat or meat product is moved
continuously by the feeding means.
[0016] Two slicing machines for slicing meat and meat products in accordance with this invention
will now be described with reference to the accompanying drawings; in which:-
Figure 1 shows a series of curves illustrating how the weight of a slice of meat varies
along the length of that piece of meat;
Figure 2 is a diagrammatic representation of a first example;
Figure 3 is a further simplified diagram of a second example; and,
Figure 4 is a flow diagram of a program loaded into the computer.
[0017] Figure 1 shows how the weight of individual slices of uniform thickness vary along
the length of a piece of meat or meat product. Figure 1 shows that the weight distribution
for bacon is approximately a sinusoidal distribution whereas the distribution for
moulded products using a vertical tapering mould filled to different extents is generally
a square law curve. Re-shaped ham which is ham that after having the bone removed
has been pressed, has a generally S-shaped weight distribution curve and sausages
with a plastic skin that have been suspended so that the sausages themselves are somewhat
pear-shaped have the exaggerated pear-shaped curve shown at the bottom of the set
of curves. We have found that virtually all products of the same general type have
the same shape of curve but naturally the scaling of the curve along both the X and
Y axes varies with the weight and length of the meat or meat product.
[0018] The basic mechanical construction of the first example of slicing machine and jump
conveyor is conventional and is typically like that known as a "Polyslicer" manufactured
by Thurne Engineering Co. Ltd. of Norwich, United Kingdom. It comprises a planetary
blade 1, journalled in a counter-rotating hub 2. The blade 1 is driven by a motor
3 through pinion gears 4 and 5 and the hub 2 is driven by a motor 6. A block 7 of
meat or a meat product is placed on a feed table (not shown) and driven towards the
blade 1 by feeding head 8. The feeding head 8 is mounted on a bearer 9 which is carried
on a pair of rails 10. The feeding head 8 and bearer 9 are moved backwards and forwards
along the rails 10 by a lead screw 11 which is rotated by a motor 12. Slices 13 of
meat or meat product cut from the block 7 fall onto a jump conveyor 14 located downstream
of the blade and driven by a motor 15. Downstream from the jump conveyor 14 is a conveyor
16 passing over a weight cell 17. Slices 13 are cut from the face of the block 7 of
meat by the blade 1 at a uniform rate. The jump conveyor 14 is moved forward continuously
by the motor 15 at a first rate to provide a shingled group of slices as shown in
Figure 2 and then, after. completion of the number of slices to form that group, the
jump conveyor 14 is moved at a second, much faster rate by the motor 15, to provide
a space between the last slice of one group and the first slice 13 of the next group.
The groups of slices 13 are then fed from the jump conveyor 14 onto the conveyor 16
and as they pass over the weigh cell 17 their weight is monitored.
[0019] Whilst the mechanical arrangement of the slicer is generally conventional, the slicer
also includes a computer 18. The computer 18 may be based on type RT1-1260/1262 manufactured
by Prolog Corporation of the U.S.A., for example. The computer 18 typically includes
an event counter 19, a microprocessor 20, a programmable read only memory 21, a random
access memory 22, parallel input/output ports 23 serial input/output ports 24, and
digital to analogue converter unit 25 all connected together by a bus 26. The computer
18 is also connected to operator control buttons 27, program control 28 and a motor
controller 29. The motor controller 29 controls the operation of the motors 3, 6,
12 and 15 and these include encoders 30, 31, 32 and 33, respectively the outputs of
which are fed into the computer 18. The hub 2 includes a cam 34 which cooperates with
a proximity switch 35 to provide an output representative of the position of the hub
2 and hence of the blade 1 around its orbit. Figure 2 shows the encoders 30, 31, 32
and 33, and the proximity switch 35 being directly linked to the event counter 19
for simplicity, in practice these are coupled through an opto-coupling unit 36 and
the ports 23. The computer 18 controls the operation of the motors 3, 6, 12 and 15,
and hence control the peripheral speed of the blade 1, the rate of rotation of the
hub 2 and hence the rate at which the slices 13 are cut from the block 7, the rate
of movement of the block 7 towards the blade 1 and hence the thickness t of each slice
13, and also controls the operation of the jump conveyor 14 and hence the number of
slices in each group. The computer also controls the timing of the actuation of the
motor 12 and hence enables the machine to operate by moving the block of meat 7 only
when the switch 35 indicates that the blade 1 is away from the block 7.
[0020] The slicing machine also includes a platten 37 including an abutment 38 at one end
mounted on a load cell 40. An ultrasonic distance detector 41, such as that manufactured
by Sonic Tape Ltd., of Great Britain is mounted adjacent the other end of the platten
37. Before being placed on the feed table of the slicing machine the block 7 of meat
or meat product is placed on the platten 37 with one end against the abutment 38.
The ultrasonic distance detector 41 transmits pulses of ultrasonic sound which are
reflected from the other end of the block 7 of meat or meat product and returned to
the ultrasonic distance detector 41. The ultrasonic distance detector 41 thus measures
the distance between itself and the other end of the block 7 of meat or meat product.
However, the distance detector 41 includes internal circuitry which enables this measured
distance to be subtracted from a preset distance which is set up to correspond to
the distance between the detector 41 and the abutment 38. The output from the distance
detector 41 is thus a signal indicative of the length of the block 7 of meat product.
The load cell 40 gives a signal representing the weight of the block 7 of meat or
meat product. This information is fed to the programmed computer 18. The signals may
be converted to digital form by the digital to analogue convertor 25.
[0021] The programmable read only memory 21 is programmed with the typical weight distribution
functions for the entire range of products that are normally to be handled by the
slicing machine. The operator transfers the block 7 from the platten 37 to the feed
table of the slicing machine and using one or more of the push buttons 27 enters information
into the computer 18 on the nature of the product to be sliced. Each product has its
own weight distribution function and it also has its own typical slicing parameters
such as the required weight of each slice the speed at which it is to be sliced, and
whether the block 7 is to be moved continuously whilst slicing occurs or whether the
block is to be moved stepwise whilst the blade 1 is out of contact with the block
7. In addition the parameters may include the number of slices to be included in each
group, the pitch of the shingle in each group, the spacing of adjacent groups on the
jump conveyor 14 and so on. Usually the memory 21 is programmed with all of this information
and then, upon entry of the code for the product to be sliced this information is
entered as the preset values for all of these parameters. Of course all of these pre-set
values may be set up manually by the operator using the push buttons 27 or varied
as required.
[0022] One parameter which is often varied is the orbiting speed of the hub 2 to vary the
rate at which slices are produced by the slicing machine. The slicing machine is usually
at the upstream end of a packaging line and in the event of difficulties it is often
required to slow down the rate at which the slices are formed. Preferably the computer
18 is arranged to control all the parameters above in an interactive manner so that,
in response to say, reducing, the speed of the motor 6 driving the hub 2 the computer
also reduces the speed of the motor 3 to maintain the same ratio between the speed
of the rotation and gyration; reduce the feed rate of the block 7 by reducing the
speed of the motor 12; and reduce the speeds of the jump conveyor 14 by reducing the
speed of the motor 15. The computer 18 controls all of these simply in response to
the operator manually -overriding one instruction namely the cutting rate.
[0023] With the information on the weight and length of the block 7 of meat supplied from
the load cell 40 and detector 41, together with the known pattern of weight distribution
for meat products of that type, the computer 18 generates an anticipated weight distribution
function for that particular block 7 of meat and then controls the motor 12 in accordance
with this anticipated weight distribution to provide slices of the correct weight.
How the computer achieves this will now be described in more detail.
[0024] Figure 1 shows that the weight per unit length of any given product tends towards
a recognisable pattern. Taking for example the moulded meat products that are moulded
in a vertical square section mould tapered along its length with the mould being 10
cm square at its closed end and having a 1 in 30 taper along its sides and being filled
to a depth of x cm. Assuming that the consistency of the meat is absolutely uniform
and of density 1, the weight W is equal to

For a piece say 60 cm long

thus

[0025] Considering individual groups of slices which would be obtained from this block of
meat the same equation can be used to derive the portion length appropriate to 500
gramme units. By substituting for x at the beginning of the block 49.2 mm gives the
correct weight whereas at the end of the piece of meat 34.4 mm gives the correct weight.
Thus, supposing a fixed number of slices per group and a fixed slice thickness is
used not many of the resulting packs would have the correct weight. However, in accordance
with this invention the microprocessor is programmed to calculate the slice thickness
required throughout the slicing operation and hence vary the feed rate of the meat
or meat product in accordance with its anticipated weight distribution.
[0026] Assume that a slice weight of 50 grammes is required, then in this case the programmed
computer 18 has as inputs, the total weight W of the meat from the load cell 40, the
tota) length L of the block of meat 7 from the ultrasonic detector 41, the desired
slice weight w which is preprogrammed into the computer 18 or entered manually via
the operator push buttons 27. Feeding this into the equations set out above, the initial
estimate of slice thickness is:-

Now substituting t as equal to x in equation 1

Applying a first correction to slice thickness

and thus the revised thickness

Reintroducing t into the above equation w=48.4761 grammes and then applying a final
correction

thus

Thus using this value of t, the resulting slice weight would be:-
[0027] w=49.98 grammes, i.e. almost exactly the desired slice weight of 50 grammes per slice.
Having derived the value t for the thickness of the next slice to be cut the computer
18 via the motor controller 29 drives the feed head 8 to provide a movement of the
block 7 equal to t during the next orbit of the blade 1.
[0028] The computer 18 repeats this calculation and feed head 8 drive operation consecutively
for 50, 100, 150 grammes, and so on throughout the slicing of the block of meat or
meat product. The flow diagram of the program used by the computer 18 is shown in
Figure 4. Naturally, in practice meat does not have a density of 1 and constantly
a correction factor is included in equation 1. For instance, with a meat density of
1.25, equation 1 becomes:-

[0029] Taking another example in which an open moulded product is used which may be derived
from moulds of different lengths and filled to different depths, the equation would
be

where:
t=the desired thickness of the slice
L=the measured length of the piece of meat
W=the weight of the piece of meat and
p=the average meat density
[0030] In this example, t would be constant and no subsequent adjustment would be required
to the initial slice thickness. A further example where the meat is bacon may be represented
by the summation of the following three equations:

Thus as a good approximation the weight of the whole back may be represented by W,
where

This is a general equation for back bacon which naturally needs to be modified in
dependence upon the measured weight and measured length of an individual side of bacon.
Again, if W is the measured weight and L the measured length then W=CW, 8=DL and d8=DdL.
Thus

From equations (3) and (5) the weight per unit length w can now be defined as follows

where

[0031] The side of bacon is weighed and measured using the load cell 40 and ultrasonic detector
41 and these values are entered into the computer 18. The computer 18 then calculates
values of C and D using equation (5) and produces a look up table in the random access
memory 22 to represent the anticipated weight to length profile of the side about
to be sliced at desired intervals over its whole length. Typically this would take
about one second. The slicing machine then commences and the computer 18 has also
been loaded with or has as part of its program the required slice weight. The microprocessor
20 then examines the look up table looking for the required slice weight. Whilst this
is being done the block 7 of meat or meat product is being moved towards the blade
1 whilst the cutting edge of the blade is remote from the block 7. When the microprocessor
20 has found the length corresponding to the desired slice weight, the position of
the feed head 8 is matched to the thickness reading required and then as the blade
1 rotates or gyrates a slice is cut from the face of the meat product. The search
in the memory 22 is then repeated until the weight of two slices is found in the look
up table and the block 7 of meat or meat product is moved into a position to correspond
to that of two slices. The next slice is then cut from the face of the meat or meat
product. This process is repeated throughout the entire slicing operation on that
side of bacon. Typically, the search through the look up table for the required distance
along the piece of meat or meat product corresponding to the weight of the required
number of slices takes about 1 to 2 milliseconds per slice to complete. As the slicer
typically slices 1200 slices per minute the full slicing cycle for each slice takes
about 50 milliseconds and thus there is ample time to compute the required location
of the block 7 of meat or meat product and move it into this required location before
each slicing operation.
[0032] The inclusion of the weigh cell 17 downstream from the slicing machine is not essential
but such a weigh cell 17 can correct for deviations from the required weight of groups
of slices. Since the programmed computer 18 is arranged to calculate the anticipated
weight distribution of a particular side of meat the output from the weigh cell 17
which is analysed by the computer to provide a compensation signal for differences
between the pack weight obtained and that required gives a correction which always
improves the accuracy. In conventional machines including weigh cells the error signals
may exaggerate the inaccuracies and lead to further errors. For example, consider
the case of a conventional slicing machine including a weigh cell and cutting back
bacon where the weight of the group of slices being weighed is calculated from a different
part of the length from that subsequently being corrected. In this case it is clear
that considerable additional errors are introduced by using a weigh cell. However,
when the anticipated weight profile of the side of bacon has been calculated and is
used to control the feed rate it is clear that the weigh cell downstream from the
slicing machine can be used with advantage to make final corrections and to achieve
an ever greater proportion of correct weight packs.
[0033] The second example of slicing machine is a modification of an Anco slicer made by
the Anco Corporation of United States of America. These slicers are well known as
the standard slicer for the slicing of bacon. The slicer comprises a feed table and
a rotating blade 1 having a spiral cutting edge. The blade rotates about a horizontal
axis extending along and above the feed table. The side of bacon or other meat product
7 is placed on the feed table and its face remote from the blade 1 is engaged by a
feed head 8. The feed head is driven by a hydraulic ram 42 to urge the side of bacon
towards the blade 1. The thickness of the slices that are cut by the blade 1 thus
depends upon the feed rate of the feed head 8. The feed rate is determined by a variable
orifice throttle valve 43 connected to the outlet from the ram 42 which has a constant
pressure hydraulic input 44.
[0034] To modify such a conventional slicer in accordance with this invention a platten
37 including an abutment 38 at one end is mounted on a load cell 40. The platten 37
has a caliper arm 45 mounted on it so that the caliper arm 45 can slide along the
platten 37. The caliper arm 45 is coupled to a multi-turn potentiometer 46 through
rack and pinion gearing (not shown). The slicing machine also includes a programmed
computer 18 which is essentially the same as that described in the first example.
The programmed computer 18 provides an output analogue control voltage from the digital
to analogue convertor 25 which controls the variable orifice throttle valve 43 and
in use adjusts the flow of hydraulic fluid through the throttle valve 43.
[0035] In use, an operator places a block 7 of meat or meat product on the platten 37 with
one end against the abutment 38. The operator then manually moves the caliper arm
11 so that it abuts the other end of the block 7. The signal representing the weight
of the meat is fed from the load cell 40 into the computer 18 and the multi-turn potentiometer
46 which is connected as a potential divider also transmits an electrical signal to
the computer 18 which varies in dependence upon the length of the block 7. These analogue
signals are converted into digital form. The second example operates in precisely
the same way as the first example except, of course, the feed rate of the block 7
is controlled by controlling the throttle valve 43 instead of controlling the motor
12.
1. A method of slicing a non-uniform product using a slicing machine comprising a
blade (1), feed means (8, 9, 11, 12; 42) to feed a product towards the blade (1),
and a programmed computer (18) to control the feed rate of the feed means (8, 9, 11,
12; 42), in which the product is weighted, and its overall length is measured, and
input values representative of these parameters are fed into the programmed computer
to influence the feed rate of the feed means, characterised in that the computer is
programmed with a typical weight distribution function for that type of product and
is programmed to modify the typical weight distribution function in accordance with
the input values representative of the weight and length of the product to provide
an anticipated weight distribution for that particular product, and in that the feed
rate of the feed means (8, 9, 11, 12; 42) and hence of the product through the slicing
machine is controlled in dependence upon its anticipated weight distribution.
2. A method according to claim 1, in which the computer (18) also controls rotation
and gyration of the blade (1) and in which, in response to a manual change in the
speed of gyration to control the rate at which slices are cut the computer (18) automatically
resets the speed of rotation of the blade (1) to maintain the same ratio between its
speed of rotation and gyration, and the feed rate of the product.
3. A slicing machine comprising a blade (1), feed means (8, 9, 11, 12; 42) to feed
a product towards the blade (1), and a programmed computer (18) programmed to control
the operation of the feed means (8, 9, 11, 12; 42) and hence the feed rate of the
product towards the blade (1), characterised in that the programmed computer (18)
is programmed with a function corresponding to the typical weight distribution of
at least one type of product, and is programmed to respond to the input of information
representing the weight and length of that particular product to modify the typical
weight distribution function in accordance with the input values to provide an anticipated
weight distribution for that particular product, and in that the computer (14) is
programmed to control the operation of the feed means (8, 9, 11, 12; 42) and hence
the feed rate of the product at a rate which varies with the derived anticipated weight
distribution.
4. A slicing machine according to claim 3, which also includes means (40) to weigh
the product and produce an electrical signal corresponding to the weight, and means
(41; 45, 46) to measure its length.
5. A slicing machine according to claim 4, in which the means to weigh the product
and produce an electrical signal includes a platten (37) on which the product is placed
and which bears on a load cell (40).
6. A slicing machine according to claim 5, in which the platten (40) also includes
an abutment (45) and has associated with it the means (41; 45, 46) responsive to the
length of the product.
7. A slicing machine according to claim 6, in which the means responsive to the length
product is formed by a caliper arm (45) which is movable along the pattern (37) and
which is coupled to a potentiometer (46).
8. A slicing machine according to claim 6, in _ which the means responsive to the
length of the product includes an ultrasonic distance measuring device (41) mounted
adjacent the end of the platten (37) remote from the fixed abutment (38).
9. A slicing machine according to any one of claims 3 to 8, which also includes a
jump conveyor (14) located downstream from the blade (1), the operation of the jump
conveyor (14) to produce groups of slices also being controlled by the computer (18).
1. Verfahren zum Scheibenschneiden eines nichteinheitlichen Produktes unter Verwendung
einer Scheibenschneidmaschine mit einer Klinge bzw. Messer (1), Beschickungsmittein
(8,9,11,12; 42) um ein Produkt in Richtung auf das Messer (1)- zuzuführen und einem
programmierten Computer (18) zur Steuerung der Beschickungsgeschwindigkeit der Beschickungsmittel
(8, 9, 11, 12; 42), bei dem das Produkt gewogen und seine Gesamtlänge gemessen wird
und wobei die Eingabewerte, die diese Parameter darstellen, in den Computer eingegeben
werden, um die Beschickungsgeschwindigkeit der Beschickungsmittel zu beeinflussen,
dadurch gekennzeichnet, daß der Computer mit einer typischen Gewichtsverteilungsfunktion
für den Produkttyp programmiert wird und programmiert wird, die typische Gewichtsverteilungsfunktion
in Übereinstimmung mit den das Gewicht und die Länge des Produkts darstellenden Eingagebewerten
zu modifizieren, um eine vorweggenommene Gewichtsverteilung für das besondere Produkt
vorzusehen, und daß die Beschickungsgeschwindigkeit der Beschickungsmittel (8, 9,
11, 12; 42) und deshalb auch des Produktes durch die Scheibenschneidmaschine in Abhängigkeit
von ihrer vorweggenommenen Gewichtsverteilung gesteuert werden.
2. Verfahren nach Anspruch 1, bei dem der Computer (18) ebenfalls die Rotation und
Gyration des Messers (1) steuert, und bei dem Ansprechen auf eine manuelle Veränderung
in der Geschwindigkeit der Gyration zur Steuerung der Geschwindigkeit, mit der die
Scheiben durch den Computer (18) geschnitten werden, automatisch die Geschwindigkeit
der Rotation des Messers (1) zurückgestellt wird, um das gleiche Verhältnis zwischen
der Rotations- und Gyrationsgeschwindigkeit und der Beschickungsgeschwindigkeit des
Produktes aufrechtzuerhalten.
3. Scheibenschneidmaschine mit einem Messer (1), Beschickungsmitteln (8, 9, 11, 12;
42), um ein Produkt in Richtung auf das Messer (1) zuzuführen und einem programmierten
Computer (18) zur Steuerung des Betriebs der Beschickungsmittel (8, 9, 11, -12; 42) und dadurch der Beschickungsgeschwindigkeit des Produktes in Richtung auf
das Messer (1), dadurch gekennzeichnet, daß der programmierte Computer (18) mit einer
Funktion programmiert ist, die der typischen Gewichtsverteilung mindestens eines Produkttyps
entspricht, und derart programmiert ist, daß er auf die Eingabeinformation anspricht,
die das Gewicht und die Länge diese besonderen Produktes darstellt, um die typische
Gewichtsverteilungsfunktion in Übereinstimmung mit den Eingabewerten zu modifizieren,
um eine vorweggenommene Gewichtsverteilung für diese besondere Produkt vorzusehen,
und daß der Computer (18) programmiert wird, um den Betrieb der Beschickungsmittel
(8, 9, 11, 12; 42) und dadurch die Beschickungsschwindigkeit des Produktes in einer
Geschwindigkeit zu steuern, die sich mit der abgeleiteten, vorweggenommenen Gewichtsverteilung
verändert.
4. Scheibenschneidmaschine nach Anspruch 3, die ebenfalls ein Mittel (40) umfaßt,
um das Produkt zu wiegen und ein elektrisches Signal zu erzeugen, das dem Gewicht
entspricht, sowie Mitteln (41; 45, 46), um seine Länge zu messen.
5. Scheibenschneidmaschine nach Anspruch 4, bei der das Mittel zum Wiegen des Produktes
und Erzeugen eines elektrischen Signals eine Platte (37) umfaßt, auf die das Produkt
gelegt wird, und die auf einer Wägezelle aufliegt.
6. Scheibenschneidmaschine nach Anspruch 5, bei der die Platte (40) ferner ein Widerlager
(45) umfaßt, das seinerseits mit Mitteln (41; 45, 46) verbunden ist, die auf die Länge
des Produktes ansprechen.
7. Scheibenschneidmaschine nach Anspruch 6, bei der das auf die Länge des Produktes
ansprechende Mittel durch einen Tastarm (45) gebildet ist, der entlang der Platte
(37) bewegbar und mit einem Potentiometer (46) verbunden ist.
8. Scheibenschneidmaschine nach Anspruch 6, bei der das auf die Länge des Produktes
ansprechende Mittel eine Ultraschallentfernungsmessvorrichtung (41) umfaßt, die angrenzend
an das Ende der Platte (37) entfernt von dem fixierten Widerlager (38) befestigt ist.
9. Scheibenschneidmaschine nach irgendeinem der Ansprüche 3 bis 8, die ferner einen
Sprungsvorschubförderer (14) umfaßt, der unterstromig vom Messer (1) angeordnet ist,
wobei der Betrieb des Sprungsvorschubförderers (14) zur Herstellung von Scheibengruppen
ebenfalls durch den Computer (18) gesteuert wird.
1. Procédé pour couper un produit non uniforme en tranches, en utilisant une machine
à trancher comprenant une lame (1), un dispositif d'avance (8,9,11,12; 42) pour avancer
un produit vers la lame (1), ainsi qu'un ordinateur (18) programmé pour commander
la vitesse d'avance du dispositif d'avance (8, 9, 11, 12; 42), procédé dans lequel
le produit est pesé et sa longueur hors tout est mesurée, et dans lequel des valeurs
d'entrée représentatives de ces paramètres sont introduites dans l'ordinateur programmé
pour influencer la vitesse d'avance du dispositif d'avance, caractérisé en ce que
l'ordinateur est programmé avec une fonction de distrubtion de poids typique pour
le type de produit coupé et est programmé pour modifier la fonction de distribution
de poids typique conformément aux valeurs introduites et représentatives du poids
et de la longueur du produit, afin d'établir une distribution de poids prévue pour
ce produit particulier, et en ce que la vitesse d'avance du dispositif d'avance (8,
9, 11, 12; 42), donc aussi celle du produit à travers la machine à trancher, sont
commandées en fonction de la distribution de poids prévue pour lui.
2. Procédé selon la revendication 1, dans lequel l'ordinateur (18) commande également
la rotation de la lame (1) et son mouvement giratoire autour d'un axe excentré et
dans lequel, en réponse à un changement manuel de la vitesse du mouvement giratoire
pour régler la cadence à laquelle sont coupées les tranches, l'ordinateur (18) rajuste
automatiquement la vitesse de rotation de la lame (1) afin de maintenir le même rapport
entre la vitesse de rotation de la lame, la vitesse de son mouvement giratoire et
la vitesse d'avance du produit.
3. Machine à trancher comprenant une lame (1 ), un dispositif d'avance (8, 9, 11,
12; 42) pour avancer un produit vers la lame (1), ainsi qu'un ordinateur (18) programmé
pour commander le fonctionnement du dispositif d'avance (8, 9, 11, 12; 42) et, par
suite, la vitesse d'avance du produit vers la lame, caractérisée ef ce que l'ordinateur
(18) est programmé avec une fonction correspondant à la distribution de poids typique
d'au moins un type de produit et est programmé pour, en réponse à l'introduction d'informations
représentant le poids et la longueur du produit particulier à couper, modifier la
fonction de distribution de poids typique, conformément aux valeurs introduites, afin
d'établir une distribution de poids prévue pour ce produit particulier, et en ce que
l'ordinateur (18) est programmé pour commander le fonctionnement du dispositif d'avance
(8, 9, 11, 12; 42) et, par suite, régler la vitesse d'avance du produit à une valeur
qui varie avec la distribution de poids prévue, établie par lui.
4. Machine à trancher selon la revendication 3, comportant également un dispositif
(40) pour peser le produit et produire un signal électrique correspondant au poids,
ainsi qu'un dispositif (41; 45, 46) pour mesurer sa longueur.
5. Machine à trancher selon la revendication 4, dans laquelle le dispositif pour peser
le produit et produire un signal électrique comporte un plateau (37) sur lequel est
posé le produit et qui porte une cellule de pesée de charge (40).
6. Machine à trancher selon la revendication 5, dans laquelle le plateau (40) comporte
également une butée (38) et est combiné avec le dispositif (41; 45, 46) sensible à
la longueur du produit.
7. Machine à trancher selon la revendication 6, dans laquelle le dispositif sensible
à la longueur du produit est formé par un bras de mesure coulissant (45) qui est déplaçable
le long du plateau (37) et est accouplé à un potentiomètre (46).
8. Machine à trancher selon la revendication 6, dans laquelle le dispositif sensible
à la longueur du produit comporte un dispositif ultrasonore (41) de mesure de distance,
monté près de l'extrémité du plateau (37) éloignée de la butée fixe (38).
9. Machine à trancher selon l'une quelconque des revendications 3 à 8, comprenant
également on convoyeur à bonds ou à deux vitesses (14), qui est disposé en aval de
la lame (1) et qui forme des groupes de tranches, le fonctionnement de ce convoyeur
étant également commandé par l'ordinateur (18).