[0001] This invention relates to rebating.
[0002] In a particular aspect this invention relates to a tool for rebating.
[0003] In a more particular aspect this invention relates to a tool for forming rebates
for hinges.
[0004] A rebate fora hinge in a door and an associated doorframe usually involves the cutting
of rectangles of wood from a stile of the door and a stile of a doorframe which are
of particular height, width and depth and positioned with respect to particular edges
of the stile of the door and the stile of the doorframe.
[0005] Such rectangles of wood are not easily cut by any but an experienced person to the
precision usually desired.
[0006] Such a rectangle, if incorrectly cut, may require recutting or packing if an ill
hanging door is not to result.
[0007] The present invention seeks to provide a rebating tool which, while primarily useful
in cutting rebates for hinges, may be put to other uses such as in cutting rebate
for certain kinds of locks and window stays.
[0008] The present invention provides a rebating tool comprising
a support,
three cutting edges depending from the support and defining three sides of a rectangle
and wherein the support is adapted to be struck with a hammer or other driving tool
to drive said edges into a workpiece
and further comprising a fourth cutting edge and guide means therefor adapted to guide
the fourth cutting edge to move in a plane parallel to said rectangle to be able to
co-operate in use with said three cutting edges to therewith cut out a rectangular
piece having depth from said workpiece.
[0009] The support preferably has a raised striker for being struck. Said fourth cutting
edge preferably has a striker for being struck.
[0010] Said rectangle may be of an appropriate. size to suit a particular hinge and since
very few sizes of hinges are actually used it will suffice if said tool is provided
in a limited number of sizes.
[0011] Preferably said support has abutments whereby the tool may be brought into abutting
relation with a side edge of the workpiece. Those abutments preferably include a portion
in alignment with one of the cutting edges to facilitate positioning.
[0012] One or more of the cutting edges may have a serrated edge to act as a cutting surface.
[0013] The fourth cutting edge may be captured to the support.
[0014] The support may be provided with attachment means for attaching it to the workpiece
to be rebated. Alternatively, the support may be provided with means for attaching
such attachment means to the support.
[0015] A specific construction of a hinge rebate cutter in accordance with this invention
will now be described with the aid of the accompanying drawings in which:-
Figure 1 is a perspective view of the cutter,
Figure 2 is a top plan view of the cutter,
Figure 3 is a front elevational view of the cutter,
Figure 4 is a side view of the cutter,
Figure 5 is a cross-section on line 5 - 5 in Figure 2, and
Figure 6 is a perspective view of a rebate cut by the cutter.
[0016] The cutter shown in the drawings comprises a body 1 and a movable blade 2.
[0017] The movable blade 2 is rectangular, has a striker 3 and cutting edges 4, 5 and 6.
[0018] The body 1 comprises a rectangular box which is open at its bottom and has a top
21, ends 22 and 23, back 24 and front 25.
[0019] The ends 22 and 23 and back 24 have cutting edges 26, 27 and 28 at their lower ends.
[0020] The body 1 also includes a striker 30.
[0021] The front 25 depends from the top 21 to a lesser extent than the sides 22 and 23
and back 24 and that lesser extent is equal to the depth of rebate to be cut.
[0022] Secured to the front are two blade guides 29 and 31 and two alignment lugs 32 and
33.
[0023] The blade 2 can be received and guided by the guides 29 and 31 and pass under the
front 25.
[0024] In use the cutter is placed on a door stile 41 of a door 42 with the body 1 on the
surface 43 and the lugs 32 and 33 on the surface 44.
[0025] To facilitate positioning of the cutter it is desirable to make no more than a single
mark such as is represented by dash line 46 and alignment of the lug 33 can be made
with that line 46.
[0026] Thereafter the striker 30 is hit with a hammer or other driving tool to drive the
cutting edges 26, 27 and 28 into the surface 43 of the stile 41 to cut to a depth
which will be limited by the front 25 ooming into abutment with the surface 43 of
the stile 41.
[0027] As a result, cuts on lines 47, 48 and 49 will be made.
[0028] With the body still in position, the blade 2 is inserted into the guides 29 and 31
and its striker 3 is then hit with a hammer or other driving tool to cut with edges
4, 5 and 6 in a plane parallel to surface 43 to remove a piece of timber and so complete
the rebate.
[0029] Similar rebating of doorframes and other structures may be done.
[0030] The above described cutter is conveniently made of metal but the use of plastics
or other materials provided with metal cutting edges is not to be excluded.
[0031] The claims form part 00 the disclosure of this specification.
[0032] Modifications and adaptations may be made to the above described without departing
from the spirit and scope of this invention wich includes every novel feature and
combination of features disclosed herein.
1. A rebating tool comprising a support, three cutting edges depending from the support
and defining three sidesof a rectangle and wherein the support is adapted to be struck
with a hammer or other driving tool to drive said edgesinto a workpiece and further
comprising a fourth cutting edge and guide means therefore adapted to guide the fourth
cutting edge to move in a plane parallel to said rectangle to be able to co-operate
in use with said three cutting edges to therewith cut out a rectangular piece having
depth from said workpiece.
2. A rebating tool as claimed in claim 1, including a raised striker on the support
for being struck.
3. A rebating tool as claimed in claim 1, wherein said fourth cutting edge has a striker
for being struck.
4. A rebating tool as claimed in claim 1, wherein said support has abutments whereby
the tool may be brought into abutting relation with a side edge of the workpiece.
5. A rebating tool as claimed in claim 4,wherein those abutments include a portion
in alignment with one of the cutting edges to facilitate positioning.
6. "A rebating tool as claimed in claim 1, wherein one or more of the cutting edges
has a serrated edge.
7. A rebating tool as claimed in claim 1, wherein the fourth cutting edge is captured
to the support.
8. A rebating tool as claimed in claim 1, wherein the support is provided with attachment
means for attaching it to the said workpiece.
9. A rebating tool substantially as hereinbefore described with reference to any one
of the drawings.