BI-DIRECTIONAL HYDRODYNAMIC SEAL
[0001] While polytetrafluoroethylene is well known for its ability to withstand the environmental
conditions to which oil seals are exposed incident to sliding contact with a shaft,
its use has been limited by its inability to be molded in an efficient manner. This
problem has been solved heretofore by first grooving the end of a billet of polytetrafluoroethylene
and thereafter cutting the polytetrafluoroethylene seal element from the billet as
taught in, for example, U. S. Patent No. 3,857,156. Other teachings of grooving a
seal are found in the patents to Jagger 2,606,779 and Corsi 4,132,421.
[0002] Patents that teach the use of built-up ribs to effect hydrodynamic pumping of oil
are Bainard 4,118,856 or Jagger 3,620,540. A teaching of both ribs and grooves is
found in the "Journal of Teflon", pages 2-4, January 1970. However both open grooves
and built-up ribs exhibit operational problems to which the present invention presents
a solution.
SUMMARY OF THE INVENTION
[0003] The present invention relates to a seal having a polytetrafluoroethylene seal element,
the shaft engaging face of which has an improved hydrodynamic configuration in the
form of a slit that tends to remain essentially closed adjacent the oil side of the
seal and open up slightly toward the air side of the seal. Moreover, the angle of
the slit changes relative to a shaft enveloped by the seal in a manner that augments
pumping adjacent the oil side of the seal lip.
[0004] More specifically, a series of circumferentially spaced, overlapping, arcuate slits
extend at a varying angle relative to the central axis of a shaft about which the
seal is disposed. The slits at the oil side of the seal are essentially closed but
open slightly to define collector grooves in the face of the seal element that function
to pump oil towards the slits adjacent the oil side of the seal lip. The seal element
is supported in the conventional manner by a pair of metal stampings to facilitate
mounting about a shaft.
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] In the drawings:
Figure 1 is an elevational view of a shaft having a seal thereabout with a polytetrafluoroethylene
seal element in accordance with the present invention;
Figure 2 is an enlarged view taken along the line 2-2 of Fig. 1;
Figure 3 is a view taken along the line 3-3 of Fig. 2; and
Figure 4 is a fragmentary view of the polytetrafluoroethylene seal element prior to
assembly in a supporting metal stamping and flex of the radially inner portion thereof
to a cylindrical configuration due to assembly with a shaft.
DETAILED DESCRIPTION OF THE PREFERRED
EMBODIMENT OF THE INVENTION
[0006] A shaft seal 10 is shown operatively disposed about a shaft 11. The seal 10 comprises
an outer case 12 having a cylindrical portion 14 and a radial flange 16. An inner
case 18 has a cylindrical portion 20 and a radial flange 22 and is nested in the outer
case 12. A seal element 30, preferably made from polytetrafluoroethylene, has a flat
radially outer portion 32, an intermediate flex portion 34, and a generally cylindrical
radially inner portion 36.
[0007] In accordance with the present invention, the shaft engaging radially inner portion
36 of the polytetrafluoroethylene seal element 30 is provided with a plurality of
arcuate slits 40 that intersect a radially inner edge 42 (see Fig. 4) at the oil side
of the element 30. At the point of maximum spacing from the edge 42, the slits 40
extend at an angle of approximately 45° to the central axis of the shaft 11. It is
to be noted that the angle of the slit 40, relative to the central axis of the seal
element 30, varies along the arc of the slit so as to present a relatively efficient
pumping configuration at the intersection of the slits 40 with the edge 42 of the
element 30. More specifically, the angle of the arcuate slit 40 is maintained at 45°
relative to a tangent to the surface of the shaft 11 in a plane containing the axis
of generation of the arc. The slits 40 collect oil carried circumferentially upon
rotation of the shaft 11 due to a pressure differential of the seal element 30 on
the shaft 11 on opposite sides of the slits 40. Because the arc of the slit 40 intersects
the oil side of the seal element 30, rotation of the shaft 11 in either direction
relative to the seal 10 will effect hydrodynamic pumping of oil back to the oil side
of the seal 10.
[0008] The end portions of the slits 40 intersect to define a plurality of circumferentially
spaced triangular pads 44. The slits 40 define the upper edges of the pads 44, as
seen in Figs. 2 and 4, and function as primary pumping elements that tend to return
any oil which may leak along the shaft 11 back to the oil side of the seal 10 during
rotation of the shaft 11 in either direction.
[0009] In a constructed embodiment of the instant invention, the radius of the slits 40
is less than the radius of the aperture in the seal element 30, and the axial height
of the slits 40 from the inner edge of the element 30, as seen in Fig. 2 is approximately
one- fourth to one-eighth the radius thereof.
[0010] As best seen in Fig. 2, the portion of each slit 40 in the seal element 30 above
the pads 44 opens up slightly upon flexure of the radially inner portion 36 thereof
to a cylindrical configuration to form collector grooves that carry leakage oil to
the slits 40 that define the pads 44 which function as primary pumping grooves. Both
the primary and collector grooves direct any leakage oil back to the oil side of the
seal 10.
[0011] An important feature of the instant invention is the fact that the slits 40 extend
into the flex section 34 of the element 30 to aid in flexure of the shaft engaging
portion 36 of the seal element 30 relative to the radially outer portion 32 thereof.
In this manner the pads 44 as well as the cylindrical portion 36 of the seal element
30 between the pads 44 are conditioned to lie in what is essentially a true cylinder,
and accordingly, make substantially full face contact with the shaft 11 about which
the seal 10 is disposed.
[0012] As best seen in Fig. 3, and in accordance with yet another feature of the instant
invention, lip springs have been eliminated in the seal 10 due to the fact that downwardly
extending upper lip face 50 defined by a slit 40 is self-biased into full face contact
with the shaft 11. Similarly, downwardly extending upper lip faces 52 on the portion
of the slits 40 between the pads 44 are self-biased into full face contact with the
shaft 11. Stated in another manner, the angle of the slits 40 in combination with
flexure and the inherent resilience of the seal element 30 results in a relatively
higher unit pressure of the upper lip faces 50 and 52 of the slits 40 on the shaft
11 than the unit pressure of the juxtaposed but axially spaced lower lips 54 and 56
of the seal element 30 on the shaft 11. Thus, leakage oil is admitted to the slits
40 which effect pumping thereof toward the oil side of the seal 10.
[0013] It also is to be noted that the inherent resiliency of the faces 50 and 52 in combination
with the fact that they are cantilevered relative to the intermediate flex portion
34 of the seal element 30, results in sealing against the shaft 11 even in conditions
of severe shaft runout.
[0014] Another feature of the instant invention stems from the orientation of the slits
40 relative to one another and the relationship of the intermediate flex portion 34
to the shaft engaging portion 36 of the seal element 30. Because the faces 54 on the
pads 44 are closer to the free edge of the seal element 30, unit pressure thereof
on the shaft 11 is less than the unit pressure of the faces 50 thereon between the
pads 42. Therefore, the pads 44 tend to "open up" radially to facilitate pumping of
oil back to the oil side of the seal 10.
[0015] While Teflon was used in a constructed embodiment of the instant invention, it should
be apparent that the concept of the invention is applicable to rubber, or other elastomeric
compounds as well.
[0016] While the preferred embodiment of the invention has been disclosed, it should be
appreciated that the invention is susceptible of modification without departing from
the scope of the following claims.
1. A bi-directional hydrodynamic oil seal comprising an annular case, and a thin washer-like
seal element having a radially outer portion supported by said case and a generally
cylindrical radially inner portion adapted to engage a shaft, the radially inner portion
of said seal element having a plurality of generally arcuate slits in the surface
thereof that extend at an acute angle relative to the central axis of the shaft and
divergent from the oil side of said seal and intersect the radially inner edge of
said seal element to effect hydrodynamic pumping in conjunction with a rotating shaft.
2. A seal in accordance with claim 1, wherein the radius of said slits is less than
the diameter of the shaft engaging portion of said seal element.
3. A seal in accordance with claim 2 wherein the edge of said slits farthest from
the oil side of said seal is self-biased into full face contact with said shaft.
4. A seal in accordance with claim 1 wherein said arcuate slits intersect one another
to define generally triangular pads engageable with the surface of the shaft.
5. A seal in accordance with claim 2 wherein the portions of said arcuate slits between
said triangular pads define flex lines between said radially inner portion and an
intermediate portion of said seal element thereby to facilitate deflection of said
pads into full contact with a shaft.
6. A hydrodynamic oil seal comprising an annular case, and a thin washer-like seal
element having a radially outer peripheral portion supported by said case and a generally
cylindrical radially inner portion adapted to engage a shaft, the radially inner portion
of said seal element having a plurality of slits therein extending at an angle to
the shaft engaging surface thereof to effect hydrodynamic pumping in conjunction with
a rotating shaft, the adjacent walls of said slits being in close juxtaposed substantially
parallel relation.
7. A seal in accordance with claim 6 wherein said slits define flex lines that facilitate
deflection of the radially inner portion of said seal element into contact with a
shaft.
8. A seal in accordance with claim 7 wherein the circumferentially spaced portions
of the radially inner portion of said seal element exhibit a relatively lower unit
pressure against the shaft than adjacent portions of said seal element.