[0001] The present invention relates to an apparatus for producing gas blast and more particularly
to improvement of or relating to an apparatus for converting compressed gas in a tank
,. to gas blast in the form of blasting stream.
[0002] Gas blast which flows just like explosion wind has been widely utilized in many scientific
and engineering fields such as experiments for the study of fluid dynamics in wind
tunnel, distribution of granular material over wide area, removal of bridges built
in handling pulverized material stored in silo or the like building, cleaning of the
interior of pipe :or tube or the like.
[0003] To produce gas blast at a high operational efficiency the inventor conducted a variety
of research and development works and invented an apparatus for producing gas blast.
A patent was later granted to him under Japanese Patent Registration No. 966267 (Patent
Publication No. 46484/78). In practice, the apparatus of the invention is based on
the above-mentioned prior apparatus of the inventor.
[0004] To facilitate understanding of the invention it will be helpful that the prior apparatus
of the inventor will be briefly described below.
[0005] The apparatus of the original invention essentially comprises a tank in which pressurized
gas is accumulated, a cylinder integrally fitted to the tank with a blowing port formed
on the one side wall thereof and a piston slidably disposed in the cylinder to normally
close the blowing port therewith. The piston is formed with an axially extending hole
by way of which the tank is in communication with the cylinder and a spring is housed
in the cylinder chamber so as to allow it to resume the closed position after completion
of one cycle of gas blasting. However, it has been found with respect to the prior
apparatus that a spring tends to be broken during repeated operations and this leads
to interruption of operation of the apparatus for a long time. Another drawback of
the prior apparatus is that it is not easy to be maintained.
[0006] Thus, the present invention has been made with the foregoing drawbacks in mind and
its object resides in providing an improved apparatus for producing gas blast which
assures that operation is performed without any necessity for spring or the like resilient
means.
[0007] To accomplish the above object there is proposed according to the present invention
an improved apparatus for producing gas blast of the type based on the original invention,
wherein the improvement consists in that the cylinder is provided with a cover having
a introducing port formed at the open end thereof which is in communication with the
high pressure gas supply source via a branch inlet port at the one end of the tank
and a branch piping extending between the branch inlet port and the introducing port,
that a valve means is provided on the cover so as to release bacK pressure in the
cylinder chamber therethrough and that cross-sectional area of the branch inlet port,
the branch piping and the introducing port is determined larger than that of the inlet
port on the tank so that differential pressure is created between the tank and the
cylinder chamber so as to allow the piston to assume the position where the blowing
port is closed with the piston under the effect of back pressure in the cylinder chamber.
[0008] When the valve means is actuated to open and thereby the piston is displaced away
from the tank with back pressure being released to the outside from the cylinder chamber,
the blowing port on the side wall of the cylinder is opened to the outside so that
gas blast is produced. It should be noted that air is usually employed as working
gas.
[0009] The valve means is preferably designed and constructed in the form of an electromagnetically
operated valve.
[0010] To inhibit pressurized gas in the tank and the cylinder chamber from leaking to the
blowing port, the piston is preferably fitted with seal members at both the front
and rear faces thereof.
[0011] Other objects, features and advantages of the invention will become more clearly
apparent from reading of the following description which has been prepared in conjunction
with the accompanying drawings.
[0012] Now, the present invention will be described in a greater details hereunder with
reference to the accompanying drawings which illustrate a preferred embodiment thereof,
in which:
Fig. 1 is a sectional view of an apparatus in accordance with an embodiment of the
invention, schematically illustrating how the apparatus is generally, constructed,
and
Fig. 2 is a fragmental sectional view of the apparatus particularly illustrating an
essential part of the apparatus at a time when gas blast is produced.
[0013] First, description will be made as to structure of the apparatus. In the drawings
reference numeral 1 designates a tank in which compressed air is received. The tank
1 has an inlet port la at the lefthand end as seen in the drawing through which compressed
air is introduced, whereas it has an outlet opening lc at the righthand end with a
flange ld being fixedly. secured thereto. To firmly attach the tank 1 to other structure
a plurality of brackets le are provided on the outer surface of the tank 1. As is
apparent from the drawing, the inlet port la and the branch inlet port Ib are in communication
with a compressor C via a check valve 2.
[0014] Further, in the drawings reference numeral 3 designates a cylinder which includes
flanges 3c at both the ends as seen in the axial direction. The flanges 3c are designed
substantially same to the flange ld of the tank 1. A blowing pipe 3a having a blowing
port 3b is projected upwardly of the cylinder 3 as seen in the drawing at the position
located in the proximity of the flange 3c. Thus, the axis of the blowing pipe 3a extends
at a right angle relative to the axis of the cylinder 3. The lefthand flange 3c of
the cylinder is detachably connected to the flange ld of the tank 1 by means of bolts
so that the cylinder 3 is in communication with the tank 1.
[0015] On the other hand, the righthand flange 3c of the cylinder 3 has a cover 4 detachably
fitted thereto by means of bolts and a discharging port 4a and an introducing port
4b are formed on the flange 4 so that compressed air is introduced into the cylinder
3 through the introducing port 4b and discharged therefrom through the discharging
port 4a. It should be noted that the introducing port 4a is designed to have a cross-sectional
area larger than that of the inlet port la on the tank 1. To establish communication
between the introducing port 4b and the branch inlet port lb there is provided a branch
piping 8 which extends therebetween. The discharging port 4a is opened when a valve
5 such as electromagnetically operated valve or the like is operated.
[0016] In the drawings reference numeral 6 designates a fully closed hollow piston which
is disposed slidably in the axial direction in the cylinder 6. The piston 6 serves
to close the blowing port 3b when it is displaced to the lefthand end of the cylinder
3 located closest to the tank 1. To inhibit occurrence of leakage of compressed air
the piston 6 has seal members 7 fixedly attached to both the end faces thereof.
[0017] Next, operation of the apparatus will be described below. When the apparatus is in
use, the compressor C is first operated with the valve 5 on the cover 4 closed. A
part of compressed air delivered from the compressor C is introduced into the tank
1 via the check valve 2 and the inlet port la, whereas a part of compressed air is
simultaneously introduced into the cylinder chamber R via the branch inlet port lb,
the branch piping 8 and the intro- dusing port 4b. Since each of the branch inlet
port lb, the branch piping 8 and the introducing port 4b is designed to have a cross-sectional
area larger than that of the inlet port la, back pressure in the cylinder chamber
R becomes higher than accumulated. pressure in the tank 1 as compressed air is simultaneously
introduced into the tank 1 and the cylinder 3. As a result, the piston 6 is slidably
displaced in the cylinder 3 to the lefthand end of the latter at which it is held
immovably under the influence of differential pressure existent between the tank 1
and the cylinder chamber R (see Fig. 1). While the piston 6 is located at the lefthand
end of the cylinder 3, the blowing port 3b is closed with the piston 6 and pressure
in both the tank 1 and the cylinder chamber R increases gradually with the above-mentioned
differential pressure maintained, as compressed air is introduced further into them.
As described above, the piston 6 is fitted with seal members 7 at both the ends in
such a manner that they come in pressure contact with the inner wall of the cylinder
3, resulting in compressed air being inhibited from leaking from both the tank 1 and
the cylinder chamber R irrespective of the fact that increased pressure is existent
therein as compressed air is introduced further.
[0018] When pressure in the tank 1 reaches a predetermined level, the valve 5 on the cover
4 is actuated to open whereby compressed air in the cylinder chamber R is discharged
to the outside via the valve 5. This causes pressure in the cylinder chamber R to
be decreased to an atomospheric level instantaneously and thereby remarkable differential
pres-... sure is created between the tank 1 and the cylinder chamber R. As a result,
the piston 6 is slidably displaced in the rightward direction under the effect of
compressed air in the tank 1 whereby communication is established between the tank
1 and the blowing port 3b, causing compressed air accumulated in the tank 1 to be
instantaneously discharged to the outside in the form of blast via the blowing port
3b (see Fig. 2). Incidentally, since arrangement is made such that the valve 5 is
kept open for a very short period of about one second, delivering means of compressed
air from the compressor C is by no means affected adversely.
[0019] After completion of blasting through the blowing port 3b pressure in the tank 1 is
temporally reduced to a substantially atmospheric level, while compressed air continues
. to be introduced into the cylinder chamber R via the branch inlet port lb, the branch
pi ping 8 and the introducing port 4b. Thus, pressure in the cylinder chamber R becomes
higher than that in the tank 1 and thereby differential pressure is resumed therebetween
with the result that the piston 6 is returned leftwardly under the influence of back
pressure in the cylinder chamber R and thereby the blowing port 3b is closed with
the piston 6 again which is held immovable (see Fig. 1). Now, one cycle for producing
air blast has been completed.
[0020] c As will be readily understood from the above description, the apparatus of the
invention makes it possible to intermittently produce a series of air blasts by repeating
the steps of above-described operations as required.
[0021] In the illustrated embodiment a tank 1 is employed as means for accumulating compressed
air therein but the present invention should not be limited only to this. Alternatively,
any type of commercial high pressure gas bomb (acetylene bomb, nitrogen bomb or the
like) may be used.
[0022] Since return movement of the piston 6 to the original position is carried out with
the aid of back pressure transmitted into the cylinder chamber R via the branch
- inlet port lb, the branch piping 8 and the introducing port 4b, air blast can be
produced easily and reliably using the apparatus of the invention regardless of how
the apparatus is installed either in the horizontal direction in the vertical direction.
[0023] As described above, the apparatus of the invention includes a tank 1 and a piston
6 and the latter is adapted to return to the original position where the blowing port
3b is closed with the piston 6 under the effect of differential pressure existent
between the tank 1 and the cylinder chamber R so that compressed air accumulated in
the tank 1 is discharged to the outside through the blowing port 3b in the form of
blast, explosion wind or the like when the valve 5 is actuated quickly so as to establish
communication between the tank 1 and the blowing port 3b. Thus produced air blast
is advantageously utilized in many application fields such as expeiments in wind tu
nnel for the purpose of study of fluid dynamics, distribution of granular material
over wide area, removal of bridges built when handling powdered material stored in
silo or the like building, cleaning of the interior of pipe or tube or the like. Further,
since the apparatus of the invention is not provided with a spring which serves as
resilient means for return movement of the piston to the closed position and moreover
there is no necessity for any passage hole extending through the piston to establish
communication between the tank and the cylinder chamber as is the case with the inventor's
prior invention, the apparatus can be manufactured in accordance with conventional
mass production system at a relatively inexpensive cost and it is easy to be maintained.
[0024] While the present invention has been described only with respect to a single preferred
embodiment, it should be understood that it should not be limited only to this but
various changes or modifications may be made in any acceptable manner without departure
from the spirit and scope of the invention.
1. An apparatus for producing gas blast of the type including a tank (1) in which
pressurized gas is accumulated, one end of said tank (1) being in communication with
a high pressure gas supply source (C) and having an inlet port (la) through which
high pressure gas is introduced therein, a cylinder (3) intergrally fitted to the
other end of the tank (1) with a blowing port (3b) provided on the side wall thereof,
said cylinder,(3) being in communication with the tank (1) via an opening (lc) at
the other end of the latter, and a piston (6) slidably disposed in the cylinder (3)
to close the blowing port (3b) while it is kept immovable in the cylinder (3) at the
position located closest to the tank (1), characterized in that the cylinder (3) is
provided with a cover (4) having an introducing port (4b) formed at the open end thereof
which is in communication with the high pressure gas supply source (C) via a branch
inlet port (lb) at the one end of the tank (1) and a branch piping (8) extending between
the branch inlet port (lb) and the introducing port (4b), that a valve means (5) is
provided on the cover (4) so as to release back pressure in the cylinder chamber (R)
therethrough and that cross-sectional area.of.the branch inlet port (lb), the branch
piping (8) and the introducing port (4b) is determined larger than that of the inlet
port (la) on the tank (1) so that differential pressure is created between the tank
(1) and the cylinder chamber (R) so as to allow the piston (6) to assume the position
where the blowing port (3b) is closed with the piston (6) under the effect of back
pressure in the cylinder chamber (R).
2. An apparatus as claimed in claim 1, characterized in that the blowing port (3b)
is opened to the outside to produce gas blast when the valve means (5) is actuated
to open and thereby the piston (6) is displaced away from the tank (1) with back pressure
being released from the cylinder chamber (R) to the outside.
3. An apparatus as claimed in claims 1 and 2, characterized in that the valve means
(5) comprises an electromagnetically operated valve.
4. An apparatus as claimed in claim 1, characterized in that the piston (6) is fitted
with seal members (7) at both the front and rear faces thereof to inhibit pressurized
gas in the tank (1) and the cylinder chamber (R) from leaking to the blowing port
(3b).