BACKGROUND OF THE INVENTION
[0001] When applying liquids or foams to relatively wide materials, as in the finishing
and dyeing of fabrics or carpeting, it is critical that such substances be uniformly
distributed to the applicator. Typically, the latter is an inclined plane or a curved
surface onto which a film of the liquid or foam is deposited so as to move under the
force of gravity and fall onto the wide material passing beneath the applicator. Alternatively,
an array of spray nozzles, or an elongated manifold with plural apertures, extends
across the width of the material, and the liquid or foam is directed from the nozzles
or apertures onto the material being treated.
[0002] Should there be a lack of uniformity in the supply of liquid or foam to applicators
of the type just described, an uneven treatment of the material occurs. This produces
an objectionable product. An example of this -- in the case where the applied substance
is a dye -- is a material which is streaked or which has color gradations and/or imperfect
patterns.
SUMMARY OF THE INVENTION
[0003] Briefly, the invention comprises an arrangement wherein a closed cylindrical housing
includes a first cylindrical member secured to the bottom of the housing. A second
cylindrical member passes through a housing cap. This second member is concentric
with, but of lesser diameter than, the first cylindrical member, and it terminates
at a location spaced from the bottom of the housing. An annular space is defined between
the first cylindrical member and the housing, and a plurality of apertures which communicate
with the annular space are provided in the housing. Liquid or foam supplied under
pressure to the interior of the housing through the second cylindrical member is uniformly
discharged from the housing through the apertures to separate conduits leading to
an applicator.
[0004] The invention also includes apparatus for distributing liquid or foam comprising
a closed housing, a first member located within the housing to form a trough;between
the housing and the member and to form a cavity encircled by the member which forms
a weir between the cavity and the trough, an inlet passing through the closed housing
and into the cavity and terminating in the cavity at a position below the weir member,
and a plurality of outlets comprising spaced apertures arranged in the housing for
ommunication with the trough.
[0005] Preferably, the closed housing and the member are each cylindrical and the trough
therebetween is annular.
DETAILS OF THE INVENTION
[0006] The invention will be described in greater detail with respect to the accompanying
drawings, wherein:
Figure 1 is a perspective view of a liquid or foam distributor according to the invention,
the distributor being joined to a typical applicator for treating a width of moving
material;
Figure 2 is an enlarged view in section of the distributor, taken along line 2-2 of
Figure 1; and
Figure 3 is a fragmented sectional view of the distributor, taken along line 3-3 of
Figure 2.
[0007] Referring to Figure 1, liquid or foam under pressure is directed to a distributor
10. As can be appreciated from Figures 2 and 3, the distributor 10 comprises a cylindrical
housing 12 containing a further cylindrical member 14 concentric with the axis of
the housing but of lesser diameter so as to define an annular trough or space 16 between
member 14 and the interior of housing 12. The cylindrical member 14 forms a weir between
the trough or space 16 and cavity 14A. Within space 16, at the bottom of the housing
12, a ring of spaced discharge apertures 18 is provided. The top of housing 12 is
covered by a cap 20. A tubular member 22 passes through cap 20 and terminates within
the cylindrical member 14 at a location spaced from the bottom of the housing. Member
22 is concentric with housing 12 and member 14, and it has a diameter smaller than
that of member 14.
[0008] Liquid or foam under pressure passes downwardly through the tube 22, upwardly between
the tube and member 14, and then downwardly between member 14 and the interior of
the housing so as to be discharged from the distributor
10 through apertures 18. Since the housing 12 is sealed, the liquid or foam is forced
evenly through each of apertures 18.
[0009] The representative applicator 24 shown in Figure 1 comprises a closed end pipe 26
joined to the distributor 10 by means of a plurality of conduits 28 each connected
to a separate aperture 18 of the distributor. The applicator 24 is provided with a
plurality of apertures 30 spaced along its length from which the liquid or foam exits
onto an inclined surface 32. The film of liquid or foam produced on surface 32 moves
under the force of gravity to the lower edge of the inclined surface from which it
falls onto the web of material 34 moving past the applicator.
[0010] It is critical that the applicator be provided with a uniform supply of material
along its length. The distributor which has been described insures that this occurs
even with foam, a material which has a tendency not to move laterally.
[0011] While the applicator illustrated in Figure 1 comprises an elongated manifold associated
with an inclined surface, it will be apparent that a distributor made in accordance
with the present invention may be employed with a variety of other types of applicators
such as an array of spray nozzles, curved blades, slotted pipes, or the like.
1. Apparatus for uniformly distributing liquid or foam, comprising:
a closed cylindrical housing;
a first cylindrical member located within said housing and secured to a bottom of
the housing, said first member being dimensioned to define an annular space between
the member and the housing;
a second cylindrical member passing through a cap which forms a top of the housing,
said second member being concentric with the first cylindrical member and having a
lesser diameter than said first member, said second cylindrical member terminating
within the first member at a location spaced from the bottom of the housing and being
adapted to introduce the liquid or foam to the interior of said housing; and
a plurality of outlets comprising spaced apertures arranged in the housing so as to
communicate with said annular space.
2. Apparatus as set forth in Claim 1, wherein said spaced apertures are arranged in
a ring in the bottom of the housing.
3. Apparatus for distributing liquid or foam comprising a closed housing, a first
member located within the housing to form a trough between the housing and the member
and to form a cavity encircled by the member .i1ich forms a weir between the cavity and the trough, an inlet passing through the closed
housing and into the cavity and terminating in the cavity at a position below the
weir member, and a plurality of outlets comprising spaced apertures arranged in the
housing for communication with the trough.
4. Apparatus according to claim 2 wherein the closed housing and the member are each
cylindrical and the trough therebetween is annular.
5. Apparatus according to claim 3 or claim 4 wherein the inlet is a cylindrical tube
passing through a cap which forms a top of the closed housing, the cylindrical inlet
tube being concentric with the cylindrical member and terminating within the cavity
formed by the cylindrical member, at a location spaced from the bottom of the housing.
6. Apparatus according to any one of claims 3, 4 or 5 wherein the spaced apertures
are arranged in a ring in the bottom of the trough.