[0001] This invention relates to ultrasonic transducers and more particularly to a transducer
having multiple focal lengths in a single unitary structure.
[0002] Ultrasonic transducers, employed for example for medical diagnostic purposes, are
known in which the transducer is focuased for an intended focal length. Such transducers
generally include a spherically curved ceramic piezoelectric element supported on
an acoustic backing material, or a flat piezoelectric element supported on an acoustic
backing material with an acoustic lens disposed on the front surface of the flat element
to provide the intended focussing. These known transducers are operative for only
a single focal length, and a different transducer must be constructed for each focal
length of interest.
[0003] It is an object of. the present invention to be able to provide a plurality of different
focal lengths within a single unitary structure.
[0004] According to the invention, we propose an ultrasonic transducer comprising:
a piezoelectric element having a curved surface, the surface having a plurality of
sections along the length thereof, each having a different focal length;
a rear electrode provided on the rear surface of the piezoelectric element;
a front electrode provided on the front surface of each section of the pieoelectric
element; and
means for supporting the piezoelectric element and electrode layers.
[0005] The transducer comprises a piezoelectric element having a cylindrical spiral or generally
cylindrical spiral surface with respective sections or zones of the cylindrical spiral
providing respective different focal lengths. Preferably, the piezoelectric element
is a plastic piezoelectric film, such as polyvinylidene fluoride (PVF
2), disposed on a support member providing the cylindrical spiral surface. The sections
each have a corresponding focus lying in a common plane disposed transversely to the
spiral surface. The curved surface of the spiral provides focusing in one dimension,
along the length of the spiral.
[0006] Focusing in the orthogonal dimension is provided by a Fresnel zone pattern on the
front surface of each section of the piezoelectric film. The zone pattern is formed
by electrodes on the front surface of the film extending across the width of the film.
The front electrodes of the several sections are electrically connected in series
or parallel, or in a series-parallel combination, depending upon the capacitance and
reaction required for specific applications. The electrode pattern for each section
terminates in a respective electrical terminal for coupling to excitation or reception
circuitry. A rear electrode is provided on the back surface of the film, typically
in the form of a continuous conductive layer with a common terminal for all sections.
The Fresnel pattern can be eliminated and replaced by a continuous electrode for each
zone on the front surface of the spiral film in applications where ultrasonic focussing
is desired in only one dimension in order to provide a line focus.
[0007] embodiments of the invention are described by way of example, with reference to the
drawings, in which:
Figure 1 is a pictorial view of a multiple focus ultrasonic transducer in accordance
with the invention;
Figure 2 is a side elevation view of the transducer of Figure 1;
Figure 3 is a front view of the transducer of Figure 1;
Figure 4 is an exploded pictorial view of the piezoelectric film and backing;
Figure 5 is a cutaway pictorial view illustrating the electrode pattern on one section
of the spiral surface;
Figure 6 is a side view of an alternative embodiment of the novel transducer employing
two piezoelectric elements; and
Figure 7 is a diagrammatic side view of the piezoelectric element illustrating the
multiple foci.
[0008] Referring to Figures 1 and 2, there is shown an ultrasonic transducer constructed
in accordance with the invention, which comprises a piezoelectric film 10 supported
on a support or backing 12 of acoustic damping material and having a concave surface
14 of varying radius of curvature and uniform width and length. A filler material
16 for acoustic damping is disposed rearwardly of support 12, the entire assembly
being contained within a housing 18.
[0009] As seen in Figure 1 and Figure 3, the piezoelectric film 10 is divided into adjacent
sections which are formed by strips of substantially constant width along the length,
L, of the concave surface 14, each section having a different respective focal length.
Referring to Figure 7, section 10a has a focus at 0
1, section 10b has a focus at 0
2, section 10c has a focus at 0
3, and section 10d has a focus at 0
4. The focal points O
1 to 0
4 lie along an axis 20 which is the optical axis of the transducer. The sections can
have continuously increasing radius of curvature to provide part of a true spiral,
or each section can have constant or substantially constant radius of curvature to
approximate a spiral path.
[0010] Each section of the film 10 has a Fresnel zone pattern thereon across the width,
w, of the film surface to provide focusing in the width dimension as shown in Figures
1 and 3. Focussing in the longitudinal direction of the spiral is provided by the
curved surfaces of the sections. The Fresnel zone pattern for each section is slightly
different to that of the others to account for the different focal lengths. The Fresnel
pattern for each section is provided by conductive strips 22 formed on the front surface
of the film 10, the front electrodes being electrically interconnected to provide
an intended capacitance and reactance. A rear electrode 24 is provided on the rear
surface of the film 10 in the form of a continuous conductive layer providing a common
electrode for the sections.
[0011] The Fresnel zone pattern for one section is illustrated in Figure 5. The pattern
includes a plurality of electrode area symmetrically disposed about a centre line,
each of the electrode areas being of predetermined width and spaced from adjacent
electrode areas by a predetermined distance. The centre line of each electrode area
lies at a distance d from the centre line of the Fresnel pattern and can be found
by

where n is an integer 0, 1, 2, etc. for each successful electode area; a is the mean
focal length for the particular section of the curved surface; and λ is the wavelength
per cycle.
The width of each electrode area Δ d can be obtained by substituting n + 0.25 for
the integer n in equation 1. The centre of each area between the electrode areas can
be found by substituting (2n + 1) /2 for the integer n in equation 1.
[0012] If the number of electrode areas is relatively small, equation 1 reduces to

[0013] As an example, for a frequency f of 1 MHz, a focal length of 10 centimeters, and
a sound velocity v in water of 1.5 x 10
5 centimeters per second, the wavelength λ is equal to v/f = (1.5 x 10 ) /10 = 0.15
centimeters per cycle. Thus, the centre of the electrode areas in the section under
discussion are expressed as follows:

[0014] For purposes of the above example, the section is considered as having a constant
radius, and therefore constant focal length, throughout its extent. Since the surface
is actually a portion of a cylindrical spiral which has a slightly varying focal length
throughout its zone length, the location of the electrode areas should be calculated
for the mean focal length for the zone. Alternatively, the electrode areas can be
calculated separately for the end portions of a zone to accommodate the focal length
variations.
[0015] For each section of the spiral, the electrode areas are electrically connected in
series or parallel, or in a series-parallel combination to provide an intended capcitance
to achieve a reactance of predetermined value, typically in the range of 25-50 ohms.
Each section has a respective electrical terminal 25 (Figure 5) for connection to
electronic circuitry for energizing the transducer for transmission for receiving
and processing signals produced in response to received ultrasonic energy. The rear
electrode is common to all sections and has a common terminal which serves as the
second terminal for all sections. In the illustrated embodiment, the piezoelectric
film is polyvinylidene fluoride (PVF
2), and the electrodes are formed of a nickel-chrome alloy. The electrodes are provided
on the film in any known manner, such as by vacuum sputtering.
[0016] The polyvinylidene fluoride has a broadband frequency response, and therefore the
thickness of the film is not as critical as with typical PZT materials which have
a much narrower band frequency response. For a frequency constant of about 20 KHz-inches,
the film operative at 1 MHz can have a thickness of about 250-500 microns. For a dielectric
constant K of 13, the capacitance C for each square centimetres of the electrode area
of a Fresnel pattern is

where e' is the permittivity of free space (0.088
X 10
-12) and where t is the film thickness in centimetres. For a film thickness of 250 microns,
the capacitance C is equal to 46 picofarads per square centimetre. For a reactance
X of 50 ohms, the capacitance is

For each section or zone in which the electrode areas are connected in parallel, the
total electrode area is 3185 picofarads/46 picofarads per square centimetres, which
equals 69 square centimetres.
[0017] In the event that focussing in two orthogonal axes is not needed, the Fresnel pattern
can be eliminated, and the front electrode provided by a continuous electrode film
formed on each section of the front surface of the piezoelectric material, each front
electrode having a respective electrical terminal. In this version, a line focus would
be provided by each section of the spiral surface, as distinguished from a point focus
provided in the embodiment described above.
[0018] Another embodiment is shown in Figure 6 in which a piezoelectric film 10 is supported
on a ceramic piezoelectric material 30 such as PZT (lead zirconate titanate). Both
piezoelectric materials are disposed in a portion of a cylindrical spiral path, as
in the above embodiment. This dual layer structure is supported-on an acoustic damping
backing material, as in the above embodiment, and can otherwise be similarly housed.
In typical fabrication, the PZT material 30 is bent into the spiral configuration
while in its plastic state prior to firing, and after firing, it will retain its spiral
shape. The piezoelectric film 10 can then be bonded to the PZT material. Front and
rear electrodes are provided for each piezoelectric layer, the electrode areas being
connected to respective terminals. The Fresnel electrode pattern can be provided for
each zone on the front surface of the film, and on the rear surface of the PZT layer,
with a common electrode layer interposed between the rear surface of the film and
the front surface of the PZT material. Alternatively, each piezoelectric layer can
have the Fresnel pattern for each zone on its front surface, and a rear electrode
on its rear surface, with an electrically insulating spacer provided between the front
electrodes of the PZT material and the rear electrode of the film material to maintain
electrical isolation between the two transducers.
[0019] The polyvinylidene fluoride film is more effective for ultrasonic reception than
for transmission, while the PZT material is superior for transmission rather than
reception. Thus, in the composite structure illustrated in Figure 6, the PZT layer
is energized with an appropriate driving signal for transmitting ultrasonic energy
in a focused manner to an object under study, and the film layer is operative to received
energy preferentially focused onto the respective section or zone of the film to generate
outpute signals representative of received ultrasonic energy.
[0020] The novel transducer finds particular application as an immersion transducer for
medical diagnostic purposes. The immersion transducer is placed in a vessel containing
water or other liquid, the transducer being spaced from the subject by the interposed
liquid. Ultrasonic energy is coupled via the liquid from the transducer to the subject,
which is also immersed in the liquid. Alternatively, a thin layer of liquid or ge1
can be employed to couple the transducer directly to living tissue.
[0021] The invention is also useful in other frequency applications. For example, the transducer
can be employed for sonar, in which case the transducer dimensions would be appropriately
scaled up to accommodate the lower frequencies employed for sonar work. For medical
diagnostic purposes, frequencies are typically in the range of 1-10 MHz, while sonar
is operative at about 30 KHz.
[0022] The scope of the invention is not to be limited except as indicated in the appended
claims.
1. An ultrasonic transducer comprising:
a piezoelectric element having a curved surface, the surface having a plurality of
sections along the length thereof, each having a different focal length;
a rear electrode provided on the rear surface of the piezoelectric element;
a front electrode provided on the front surface of each section of the piezoelectric
element; and
means for supporting the piezoelectric element and electrode layers.
2. A transducer according to claim 1, wherein the front electrode for each section
includes:
a Fresnel zone pattern of length substantially greater than width on the front surface
and disposed along the length of the element.
each section having a-Fresnel zone pattern of focal length corresponding to the focal
length-of the respctive associated section of the curved surface.
3. A transducer according to claim 1, wherein the Fresnel zone pattern for each section
of the curved surface is symmetrically disposed about the centre line of the curved
surface.
4. A transducer according to claim 1, wherein the piezoelectric element is a piezoelectric
film disposed in a path conforming with the shape of the curved surface.
5. A transducer according to claim 4, wherein the piezoelectric film is of polyvinylidene
fluoride.
6. A transducer according to claim 2, wherein the Fresnel zone pattern for each section
is provided by an array of spaced electrode areas, the array extending across the
width of the piezoelectric element.
7. A transducer according to claim 6, wherein the electrode areas of each section
are electrically interconnected to provide a predetermined capacitance and reactance.
8. A transducer according to claim 2, wherein the Fresnel zone pattern includes electrode
areas, each extending along the longitudinal axis of the curved surface, the pattern
extending across the transverse axis, the electrode area being of defined width and
spacing for the respective sections.
9. A transducer according to claim 8, wherein the Fresnel zone pattern for each section
of the curved surface is of different width and spacing to provide a respective focal
length.
10. A transducer according to claim 9, wherein the supporting means includes acoustic
damping material.
11. A transducer according to claim 9, wherein the supporting means includes a block
of acoustic damping material having a curved on which the piezoelectric element is
disposed and conforming with the shape of the piezoelectric element.
12. A transducer according to claim 11, wherein the piezoelectric element has a uniform
width.