[0001] The present invention relates to an apparatus for cutting particles into helical
strips according to the generic clause of claim 1.
[0002] Raw potatoes and other vegetables have in the past been cut into pieces for cooking
or freezing in a variety of ways using various apparatus. One method of cutting potatoes
for making a french fried potato strip involves a fixed blade cutter against which
a potato is rotated to cut it into a plurality of helical strips. This mechanism includes
a cutting plate on which is mounted a pivot pin for engaging one end of a potato.
The other end of the potato is engaged by a toothed drive disk which is mounted opposite
the plate on a crank driven shaft. A set of slitting knives protrude from the surface
of the cutting plate and a cutting knife is mounted to the cutting plate adjacent
the pivot pin. The blade of this knife extends radially from the pivot pin in a plane
parallel to the surface of the cutting plate. These knives cut the potato into a plurality
of helical strips as it is rotated against the cutting plate.
[0003] Although this device produces helically-cut potato strips, it suffers from several
problems. First, since the potato is rotated against the cutting plate, a center core
of the potato is produced and progressively crushed against the plate resulting in
wastage and degradation of the product. The toothed drive disk further results in
waste since the potato cannot be cut into helical strips from end to end without interference
between the teeth of the drive disk and the cutting knives. The speed of operation
of this device is further limited by the time required to load a potato into axial
alignment with the pivot pin and drive disk and by the limitations on the rotational
speed of the potato.
[0004] In US-A-2 610 664, a potato cutter is disclosed having a barrel designed to contain
and push a potato through a screen-cutter as the barrel is telescopically extended
down over the cutter support. The barrel mounts several potato centering springs that
are shifted out of contact with the potato after commencement of the cutting operation.
These springs are confined to the inner surface of the barrel by the upper edge and
the outer periphery of the support as the barrel is shifted downwards. Consequently,
the fingers cannot function to control and hold the potato against rotatory fences
imparted to the potato by a rotary cutter.
[0005] US-A-2 826 229 discloses a rotatory potato cutter having a potato holder, a rotary
cutting blade and a feeding plunger which is hand cranked downwards to push a potato
into the cutting plate. Potato positioning is provided only by a pin protruding from
the axis of the cutting plate. Consequently, only the downward bearing force of the
plunger can secure the potato against rotation. This, combined with a knurled bottom
surface of the plunger head will result in an uncut potato-end or but which must be
removed by hand from the apparatus before a new potato is inserted for cutting. Such
an apparatus cannot function as an automatic high-volume cutter.
[0006] In view of this prior art, the object of the present invention is to provide an apparatus
for rapidly cutting a potato into a plurality of helical strips without wastage of
significant portions thereof.
[0007] This object is solved with an apparatus having the features of claim 1.
[0008] It has been found that superior and rapid cutting of the potato can be achieved by
holding the potato against rotation and moving it into engagement with a rotating
cutter head. The apparatus uses a tubular potato holder which includes a plurality
of fingers mounted to bear inwardly against the potato. The inner surfaces of these
fingers are blunt to prevent cutting of the potato. In addition to their function
of holding the potato, these fingers also center the potato as it is inserted into
the holder. The potato is forced into engagement with a cutting head by means of a
plunger. The sides of the plunger are deeply grooved at locations corresponding to
each of the fingers so that the plunger may be extended through the cut without interfering
with the holding and centering action of the fingers. In order to maximise utilisation
of the potato, the plunger is designed to be extended into the cup down to the rotating
cutting head. Concentric grooves are provided in the end of the plunger to accommodate
upstanding slitting knives which extend upwards above the level of the transverse
blade. Preferred embodiments of the invention are disclosed in the dependent claims.
[0009] During operation of the cutting mechanism, the cutter head is kept free from excessive
debris by -flowing water upwardly along its sides and over its surface. This water
washes through the aperture in the cutting head beneath the transverse blade.
[0010] The cutting head is mounted on a rotatably driven tube. This tube serves not only
to conduct the rinsing water away from the cutting head but also to conduct the helically
cut potato strips to a conveyor or bin. At high rotational speeds of the cutting head,
however, the helically strips of potato may be held against the walls of the drive
cylinder by centrifugal force. In order to avoid this problem, a sleeve is mounted
in the tube to provide a non-rotating chute through which the water and potato strips
are conducted away from the cutting head. In addition, the base of the drive tube
is surrounded by a splash shield which contains any water that may leak outward past
the top of the sleeve.
[0011] The feeding and cutting of the potatoes may be automated as a result of the aforementioned
configuration of the cutting mechanism. Preferably, one or more cutting mechanisms
are mounted on a table. An indexed table is provided with a plurality of cups for
receiving potatoes. The bottom of these cups are open and positioned above a support
plate. An indexing mechanism is provided to rotate the indexed table in predeter-
minal increments. When one of the cups is indexed into position above the potato holder
and cutter head, it drops through a hole in the support plate and into the holder.
A plunger mechanism is then energized to force the potato downward against the cutting
head. When the cutting cycle is completed, the plunger withdraws to a position above
the cup, the indexing mechanism is actuated, and the next cup is moved into position
to deliver a potato for cutting. Workers may be positioned about the periphery of
the machine to manually insert potatoes into the cups in the indexed table. Potatoes
may be supplied to these workers by means of a conveyor ring around the machine which
continuously circulates the potatoes until they are picked up for loading. This conveyor
may be supplied with potatoes by a vibrating conveyor or other known conveyor mechanism.
[0012] Alternately, potatoes may be supplied to the cups by means of an automatic feed mechanism.
This feed mechanism may comprise an annular conveyor which circulates about the machine
at a level above the cups. An infeed conveyor feeds potatoes to the annular conveyor
and is controlled in response to a sensor to maintain an adequate supply of potatoes
on the annular conveyor. Diverter gates are positioned at various locations about
the annular conveyor to divert potatoes from the annular conveyor to feed hoppers.
Potatoes are fed from the hopper to a vibrating chute which aligns the potatoes for
cutting and transports them past an indexing mechanism which insures that no more
than a single potato is loaded into any cup. A curved gravity biased plate engages
potatoes released by the indexing mechanism to guide them to the cup and prevent them
from tumbling as they are guided into the cup. Potatoes may be swept onto the annular
conveyor from a belt conveyor and through a door by a diverter gate which is movable
between a retracted position, an extended position and an intermediate position in
response to signals from two sensor pairs which monitor the presence of potatoes on
the annular conveyor.
[0013] The apparatus is preferably controlled by an automatic sensing and control mechanism
which automatically senses the position of various of the elements of the apparatus
and of the sequences the operation thereof in response to this sensing.
Brief Description of the Drawings
[0014]
Fig. 1 is a perspective view of an apparatus according to the present invention.
Fig. 2 is an exploded perspective view of the feeding, holding and cutting mechanism
of Fig. 1 with parts broken away.
Fig. 3 is a cross-sectional view of the feeding, holding and cutting mechanisms of
Fig. 1 taken along the line 3-3 of Fig. 1 with parts broken away.
Fig. 4 is a cross-sectional view of the plunger and holding mechanisms of Fig. 3 taken
along the line 4-4 of Fig. 3 with parts broken away.
Fig. 5 is a top plan view of the apparatus of Fig. 1 with parts broken away.
Fig. 6 is a cross-sectional view of the conveyor of Fig. 1 with parts broken away.
Fig. 7 is a top plan view of a cutter according to the present invention.
Fig. 8 is a cross-sectional view of a cutter assembly according to the present invention
taken along line 8-8 of Fig. 7.
Fig. 9 is an electrical schematic of the automatic sensing and control mechanism.
Fig. 10 is a schematic representation depicting the loading of a potato into the holding
means.
Fig. 11 is a schematic representation of a potato in position for cutting.
Fig. 12 is a schematic representation of a potato in position for cutting.
Fig. 13 is a perspective view of a helical strip of potato.
Fig. 14 is a perspective view of an alternate potato holding means.
Fig. 15 is a view of a cutting blade assembly including a center cutting tube.
Fig. 16 is a schematic representation of a potato being cut by the cutting blade assembly
of Fig. 15.
Fig. 17 is a perspective view of an automatic feed system with parts broken away.
Fig. 18 is a perspective view of the indexing mechanism of the feed system with parts
broken away.
Fig. 19 is a perspective view of the feed chute and indexing assembly with parts broken
away.
Fig. 20 is a cross-sectional schematic of the feed system with parts broken away.
Fig. 21 is a top schematic view of the feed system with parts broken away.
Fig. 22 is a cross-sectional schematic of the feed system with parts broken away and
showing the indexing mechanism activated to stop the flow of potatoes along the chute.
Fig. 23 is a top schematic view of the feed mechanism system with parts broken away
and showing the hopper doors open and the diverter gate extended.
Fig. 24 is a flowchart of a programmable controller used to control the sequence of
operation of the present apparatus.
Detailed Description of the Preferred Embodiment
[0015] The present invention provides an apparatus for rapidly and automatically cutting
vegetables such as potatoes into elongated helical strips. As best shown in Figs.
1, 2 and 3 this mechanism includes a frame 11 to which is mounted a rotatable feed
mechanism 12, which is driven by an indexing system 13. A plunger system 14 and cutting
system 16 are positioned about the periphery of the device. A vibrating conveyor mechanism
17 transports potatoes to an annular supply tray 18 which is rotatably mounted to
the frame 11.
[0016] As best illustrated in Figs. 1-3 and 5 the feed mechanism 12 includes a feed table
19 mounted on a rotatable vertical shaft 21. The table 19 is of generally circular
configuration and includes a plurality of open-bottomed feed cups 22 mounted in apertures
about its periphery. The open lower ends of the cups 22 are positioned immediately
above an annular support plate 23 which is mounted to the frame 11 and supported above
the surface of the table 24 by a plurality of support legs 26.
[0017] As best illustrated in Figs. 2 and 3, a strip of low friction plastic material 27
is positioned beneath the cups 22 and mounted to the support plate 23 by means of
a plurality of countersunk screws 28. Apertures are provided in the support plate
23 and plastic material 27 at positions such that potatoes can be loaded into the
cutting system 16.
[0018] Referring next to Figs. 1 and 5, the indexing mechanism 13 is operated by means of
a pneumatic drive cylinder 29 and pneumatic locking cylinder 31. One end of the drive
cylinder 29 is mounted to the frame 11 and the other is attached to the free end of
a ratchet arm 32. The other end of the ratchet arm 32 is pivotably mounted to the
shaft 21. A pawl 33 is pivotably mounted to the arm 32 adjacent the attachment point
of the drive cylinder 29 and is spring biased into engagement with a ratchet wheel
36 which is, in turn, mounted on the shaft 21. A pair of limit switches 34, 35 are
positioned, respectively, to close when the cylinder 29 is in its fully retracted
and extended positions. Extension of the drive cylinder 29 thus results in rotation
of the arm 32, pawl 33, ratchet wheel 36 and shaft 21. Since the feed table 24 is
also- attached to the shaft 21, operation of the drive cylinder results in rotation
of the table 24: . The length of the arm 32 and stroke of the cylinder 29 are chosen
such that operation of the cylinder further results in sufficient movement of the
table to position the next set of cups 22 above the apertures 30 in the support plate
23.
[0019] The lock cylinder 31 actuates a locking mechanism 37 which prevents rotation of the
cups 22 past the desired location. As best shown in Figs. 1 and 5, this lock mechanism
37 comprises a latch 38 which is mounted to the frame 11 and biased into engagement
with the teeth 39 formed in the edge of the feed table 19 by a spring 41. The teeth
39 and latch 38 are configured to restrict rotation of the table 19 such that each
feed cup 22 may be locked into position above the cutting system 16 in turn. Actuation
of the lock cylinder 31 retracts the latch 38 and frees the feed table 19 to rotate.
The index table may also, of course, be driven by an electric motor and the position
of the table sensed by cam actuated switches as is known in the art.
[0020] Referring next to Figs. 1-3, the plunger mechanism 14 comprises four identical plunger
units 42. Each plunger unit 42 includes a double acting pneumatic cylinder 43 mounted
to the frame 11 by upper and lower brackets 44, 46. The plunger head 47 is mounted
on the shaft of the pneumatic cylinder 43. A rod 48 is mounted to the plunger head
47 and is slideably supported by the lower bracket 46 for vertical movement with the
plunger head 47. Upper and lower limit switches 49, 51 are mounted on the upper and
lower brackets 44, 46 in position for actuation by a tab 52 mounted on the free end
of the rod 48, respectively, when the pneumatic cylinder is fully retracted or extended.
[0021] Referring more particularly to Figs. 2-4, the plunger head 47 is formed with deep
grooves 53 extending longitudinally along it sides. In addition, concentric circular
grooves 54 are formed into the lower surface of the plunger head 47. These grooves
53, 54 cooperate with elements of the cutting mechanism 16 as described below to provide
complete and accurate cutting of potatoes or other vegetable.
[0022] The cutting mechanism 16 comprises four identical cutting units 56. As best shown
in Figs. 1-3, these cutting units 56 include a holder 57 for receiving and aligning
potatoes for cutting. The holder 57 also secures the potatoes against rotation during
the cutting process. The cutting units 56 include a rotatable cutter mechanism 58,
a support 59 for rotatably mounting the cutter mechanism to the table 24, and a drive
unit 61 for rotatably driving the cutter mechanism 58.
[0023] Referring more particularly to Figs. 2 and 3, the holder 57 includes a tubular body
62 mounted on a base plate 71 for receiving potatoes. A plurality of fingers 63 are
hinged to the body 62 adjacent its upper lip and extend into the body 62 through corresponding
slots 64. The inner surface 66 of each finger 63 is blunt to prevent cutting of the
potatoes held in the body 62.
[0024] A pin 68 is pivotably connected to each of the fingers 63 and mounts a spring for
independently biasing the corresponding finger 63 into the interior of the tubular
body 62. The outer end of the springs 67 bear against a ring 69 which is not mounted
on the base plate 71 but rather is free to float as the fingers 63 move upon positioning
of a potato in the holder 57. This allows the holder 57 to accommodate and align even
highly irregular potatoes concentrically with the tubular body 62. The pins 67 extend
through slots 72 in the ring 69 and include heads which bear against the outer surface
of the ring 69 to limit inward travel of the fingers 63.
[0025] As shown in Figs. 2 and 3, a pair of nozzles 65 are mounted on the base plate 71
for supplying rinse water to the cutting head 58. Some of the rinse water supplied
to the cutting head 58 may be impelled upward into the tubular body 62 of the holder
57 and exit through the slots 64. The holder may alternatively be constructed to remedy
this problem. As shown in Fig. 14, the water can be contained and prevented from flowing
out onto the table 24 by mounting the ring 69 in a groove 70 in the base plate 71.
Any water which accumulates within the confines of the ring 69 is drained away through
one of the drain holes 75 in the base plate 71.
[0026] As shown in Figs. 2, 3, 7 and 8, the cutter mechanism 58 includes a blade assembly
74 and a flanged blade mount 76. The blade assembly 74 is generally disk shaped and
includes a raised transverse blade 77 the edge of which extends radially from the
center of the assembly 74. The transverse blade 77 is supported above the surface
of the assembly 74 by a shoulder 75 on the opposite side of the center of the assembly
74. A plurality of upstanding slitting knives 78 extend upwardly from the surface
of the blade assembly 74 and are removably attached thereto for example by soldering.
The slitting knives extend upward from the surface of the assembly 74 to a position
approximately 1/16 of an inch above the upper surface of the transverse blade 77.
A center pin 79 is attached to the transverse blade 77 at the center of the blade
assembly 74. The pin 79 does not extend below the lower surface of the transverse
blade 77 nor do any obstructions depend from the lower surface of the blade assembly.
This minimizes damage and breakage of the spiral strips of potatoes as they are cut
and eliminates crushing of any portion of the potato against the surface of the blade
assembly 74. The piercing action of pin 79 adjacent the edge of blade 77 produces
an inner helical strip in lieu of a core.
[0027] The blade assembly 74 includes a plurality of mounting holes 81 about its periphery
which correspond to holes 82 in the recessed interior flange 83 of the blade mount
76. Flush mounting screws (not shown) are used to secure the blade assembly 74 to
the blade mount 76 and do not project from either the upper or lower surface of the
cutter assembly 58. As best shown in Fig. 3, the outer flange 84 of the blade mount
76 is threaded for mounting on the cutter drive assembly 61. As best shown in Figs.
2 and 3, rinse water is conducted form the nozzles 65 to the cutting head 58 through
channels 70 in the table 24. Waterfrom the nozzles 65 flows upward along the side
of the cutter head 58 and onto the blade assembly 74, washing scraps of potato out
through the aperture below the transverse blade 77.
[0028] Although this blade assembly 74 produces the complete helical cutting of the potato,
the innermost helical strip cut by the blade assembly 74 has only the internal radius
produced by piercing of the potato by the pin 79. As such, this helical strip is extremely
tightly coiled and to some extent is subject to breakage.
[0029] As illustrated in Fig. 15, this problem can be overcome by the use of a blade assembly
103 which includes a cutting tube 104 at its center in place of the pin 79 of the
blade assembly 74 illustrated in Figs. 7 and 8. The upper end 106 of this tube is
cut off at a 45 degree angle and is sharpened about its periphery so that it not only
penetrates the potato but actually cuts a cylindrical core from the center of the
potato. The cutting tube 104 is attached to the mounting plate 107 about most of its
periphery but is not mounted to the transverse blade. The demountable transverse blade
108 is attached to the mounting plate 107. The corner 109 of this blade which abutts
the cutting tube 104 is notched to conform to the periphery of the tube 104. The tube
104 can extend below the level of the horizontal knife without causing breakage of
the innermost helical strip cut by the blade assembly 103, since this strip has a
radius approximately equal to the radius of the cutting tube 104.
[0030] Breakage of the helical strips can also be reduced by selection of the proper shape
for the slitting knives 111. These knives 111 extend vertically from the blade assembly
74 and travel in a circular path as the blade assembly is rotated. It has been found
that bending the knives 111 such that the radius of curvature of each knife 14 is
approximately equal to the radius of the circular path traveled by such knife 111
advantageously reducing the tendency of the helical strips of potato to break during
cutting and handling.
[0031] The cutter drive assembly 61 includes a drive tube 86 which is rotatably supported
in the cutter support housing 59 by upper and lower ball bearings 87. The upper end
of the drive tube is threaded to receive the cutter assembly 58 and a seal 88 is positioned
between the support housing 59 and drive tube 86 to seal out water from the nozzles
65. A pulley is mounted adjacent the lower end of the drive tube 86 and is driven
by an electric motor 89 by means of a toothed belt 91. The cutter housing 59 and holder
57 are both mounted to the table 24 and are maintained in alignment with an aperture
92 therein by bolts 93 which extend through the base plate 71 of the holder 57 to
engage the housing 59.
[0032] A spray shield 94 is mounted totheframe 11 and encircles the lower end of the drive
tube 86. A tubular chute 96 is mounted to the spray shield and extends upwardly into
the drive tube 86 to a position just beneath the cutter assembly 58. This chute 96
conducts the strips of helically-cut potato strips and rinse water away from the cutter
assembly 58 and prevents contact between the helically-cut potato strips and the rotating
drive tube which otherwise could result in the strips being held against the walls
of the tube by centrifugal force. Any water which leaks between the drive tube 86
and cute 96 drains to the bottom of the drive tube 86 and is caught by the spray shield
94 and drains out through the holes 97 in the bottom of the shield 94.
[0033] Referring next to Figs. 1,3,4 and 6, the annular conveyor 18 surrounds the frame
11. A flanged track 98 is attached to the bottom of the conveyor 18 to receive the
support wheels 99 which are rotatably mounted to the frame 11. A drive chain 100 is
also attached to the bottom of the conveyor 18 along a circular path. A conveyor drive
motor 101 drives a sprocket 102 which is positioned to engage the chain 100 and rotate
the conveyor 18.
[0034] Although the present apparatus as illustrated in Fig. 1 is shown as including onlyfour
plunger units 42 and cutting units 56, additional plunging units and cutting units
42, 56 may be spaced about the apparatus. Of course, it is necessary that these units
be spaced apart by at least one feed cup 22 so that potatoes can be fed to all cutting
units 56.
[0035] As illustrated in Figs. 17-23, the loading of potatoes into the feed cups 22 may
be automated. Such automation is particularly important when a large number of closely
spaced plunger units 42 and cutting units 56 are mounted about the machine. As shown
in Fig. 18 these cutting units may be spaced with only a single feed cup 22 between
them. The automatic feed mechanism of the present invention includes an annular conveyor
112 which is similar in construction to the conveyor 18 shown in Fig. 1. As shown
in Figs. 20-23, however, this conveyor 112 is mounted above the level of the feed
cups 22 so that potatoes can be fed to the cups 22 along a downward path. A plurality
of pneumatically operated diverter assemblies 113 are provided at positions spaced
above the conveyor 112 for diverting potatoes from the conveyor 112 into the hoppers
114 associated with the diverter assemblies 113. As shown in Figs. 21 and 23, each
hopper is asso-
'ciated with a pair of chutes 116 which feed the potatoes past an indexing system 116
which prevents more than one potato from entering a feed cup 22.
[0036] Referring next to Figs. 17 and 20-23, the conveyor 112 is rotatably mounted to the
frame 14 and driven in like manner to the conveyor 18 shown in Fig. 1.
'The inner and outer walls 117, 118 bounding the annular conveyor 112, however, are
fixed and do not rotate with the conveyor 112.
[0037] Each pneumatic diverter assembly 113 is positioned adjacent a hopper and may be actuated
to sweep potatoes off the conveyor 112 and into an associated hopper 114. The diverter
assembly includes a diverter gate 119 which is pivotably mounted adjacent the wall
117 by means of a hinge 121. The diverter gate 119 is moved between a retracted position
as illustrated in Fig. 21 and an advanced position as illustrated in Fig. 23 by means
of a pneumatic actuator 122 and is formed so that, it conforms to the interior wall
117 which bounds the conveyor 112. As such, when the gate is- in its retracted position,
the conveyor can circulate potatoes past the retractor diverter gate 119. The pneumatic
actuator 122, like the remaining pneumatic actuators of the present apparatus are
controlled by servo values which operate in response to electrical signals from the
control system.
[0038] In order that potatoes may be swept off the conveyor 112 and into the hopper 114
by the diverter gate 119, an aperture is provided in the wall 118 opposite the diverter
gate 119. A pair of doors 123, 124 are positioned to fill this aperture and are operated
by a second pneumatic actuator 126. The first door 123 is pivotably mounted to the
wall 118 by means of a vertically extending hinge 127, while the second door 124 is
hinged along its top. A pin 129 extends upwardly from the first door and passes through
an aperture in a block 131 which is mounted to the second door 124. Thus, movement
of the second door 124 by the pneumatic actuator 126 also results in opening or closing
of the door 123.
[0039] The hopper 114 is positioned to receive potatoes diverted into it by the diverter
gate 119 and conducts the potatoes downward to a pair of chutes 132 each of which
is vibrated along its longitudinal axis by a vibrator 133. As illustrated in Figs.
19 and 21, each of these cutes is deeply troughed and becomes narrower with increasing
distance from the hopper. The chute is inclined downwardly away from the hopper 114
to guide potatoes downward away from the hopper and towards the feed cups 22. Preferably,
the chutes 132 are made of sheet metal which has been formed with an irregular, textured
surface such as by embossing the sheet metal with a pattern of recesses and prominences.
Such a textured surface aids both the movement of the potatoes along the chute 132
and the alignment of the longitudinal axis of the potato with the longitudinal axis
of the chute 132.
[0040] The vibrating chute 132 terminates at the mouth of a descending, funnel shaped vertical
chute 134 which ends just above the loading position of a feed cup. The chute 132
and the vertical chute 134 are not connected. A small gap is provided between the
two chutes 132, 134 such that the vibrating chute 132 is free to vibrate while the
funnel shaped chute remains stationary.
[0041] An indexing mechanism 116 is positioned near the end of each chute 132. As shown
in Fig. 18, this indexing mechanism 116 includes a tongue 136 which is hinged at one
end to a support arm 137. The tongue is moved between a retracted position as illustrated
in Fig. 20 and an advanced position as illustrated in Fig. 22 by means of a double
acting pneumatic cylinder 138 which is pivotably connected at one end to the tongue
136 and at the other to the support arm 137. The tongue is bent such that the free
end thereof extends generally parallel to the bottom of-the chute 132 when the pneumatic
cylinder 138 moves it into its advanced position as illustrated in Fig. 22. The lower
surface of this free end 139 is generally concave to conform to the upper sur- .face
of a potato.
[0042] A curved plate 141 is positioned to hang in the funnel shaped vertical chute 134.
This plate is hinged to a support 142 so that its concave potato-engaging surface
143 may be pivoted away from the end of the vibrating chute 132. A counterbalance
support arm 144 is connected to the top of the plate 141 and extends away from the
end of the chute 132. A weight 146 is threaded onto the counterbalance arm 144 and
can be positioned thereon to bias the concave surface 143 of the plate 142 toward
the end of the chute 132.
[0043] Potatoes are loaded onto the annular conveyor 112 by means of a belt type loading
conveyor 115. This conveyor is controlled to load potatoes onto the annular conveyor
112 as needed to maintain an adequate supply of potatoes.
[0044] The automatic loading mechanism is controlled in response to three sensors. As shown
in Figs. 17 and 20, a pair first sensors 147 is mounted above the annular conveyor
112 on a support 148. These sensor each comprises a light source 149 and a light detector
151. The light source 149 emits a beam of light downward onto the surface of the annular
conveyor 112. The light detector 151 is mounted on the arm 148 in position to receive
light reflected from the annular conveyor 112. When potatoes are not present on the
conveyor, the beam emitted by the light source is reflected
[0045] back to the light detector. When the conveyor is full of potatoes, however, the bean
is scattered and the light senses the absence of the beam.
[0046] As shown in Figs. 20-23, the second sensor 152 comprises a light source 153 and light
detector 154 mounted on opposite sides of the two adjacent chutes 132. The light source
153 projects its beams through apertures 156 in the walls of the chutes 132 which
beam is received by the light detector 154 unless blocked by potatoes in the chutes
132. The apertures 156 are of sufficient size that the oscillatory motion of the chutes
132 does not result in periodic interruption of the beam.
[0047] As shown in Fig. 18, the third sensor 157 is mounted at the end of the chute 132.
The light source and detector 158, 159 that comprise this detector are mounted on
opposite sides of the chute. The beam projected from the light source 158 to the detector
159 is positioned at an elevation above the bottom of the chute such that it will
be blocked by a potato moving down the chute 132 into the funnel shaped vertical chute
134.
[0048] The feed system 115 comprises a conveyer 161 which extends generally tangentially
to the annular conveyor 112. Potatoes are swept from the conveyor 161 out the annular
conveyor 112 by means of a sweep gate which is operated by a two stage pneumatic cylinder
163 such that it can be moved between a retracted, closed position, a position in
which it extends completely across the conveyor 161 at an angle, and a position in
which it extends only partially across the conveyor 161.
[0049] In operation, potatoes are circulated past the several diverter assemblies 113 by
the annular conveyor 112. During this circulation, the first sensor 147 monitors the
supply of potatoes on the annular conveyor 112. When no potatoes are detected by either
of the sensors 147 the cylinder 163 is energized to fully open the sweep gate 162
to load potatoes onto the conveyor 112. If potatoes are not present under only one
of the sensors 147, the pneumatic cylinder 163 is energized only to open the sweep
gate only part way. Since the feed system 115 is positioned downstream from the sensors
147, potatoes are added to the conveyor 112 at approximately the location where the
deficiency was detected. Potatoes are loaded onto the conveyor 112 until the sensors
147 detects that an adequate supply of potatoes is present, after which the gate is
closed. Preferably, the feed system 115 is energized to supply potatoes only when
approximately six inches or more of conveyor 112 has passed beneath the sensors 147
without detection of a potato.
[0050] The several pneumatic diverter assemblies likewise operate only as needed to replenish
the supply of potatoes in the hoppers 114. The diverter assembly 113 operates in response
to the second sensor pair 152. So long as the light beam between the light source
153 and light detector 154 of this sensor 152 remain blocked by the presence of potatoes
in the chutes 132, the diverter gate 119 remains in its retracted position against
the inner wall 117. When the light beam between the source 153 and detector 154 is
unblocked, indicating an absence of potatoes in the hopper 114 and the chutes 132,
the pneumatic cylinder 121 is energized to advance the diverter gate 119 to the position
illustrated in Figs. 22 and 23. Simultaneously, the pneumatic actuator 126 is energized
to open the doors 123, 124 and admit potatoes into the hopper 114. As soon as the
sensor 152 detects the presence of potatoes in the chutes 132, the doors are closed
and the diverter gate 119 and doors 123, 124 are retracted to the positions shown
in Figs. 20 and 21.
[0051] As explained above, the chutes 132 are downwardly inclined and are reciprocated at
a high rate by the vibrator 133. The potatoes thus move downward and inward toward
the end of the chute. As illustrated in Figs. 18-23, the chutes 132 narrow toward
their end and the adjacent, interior walls of each pair of chutes 132 gradually becomes
higher. As a result of this chute 132 configuration and of the vibration imparted
by the vibrator 133, the longitudinal axis of the potatoes becomes aligned with the
longitudinal axis of the chutes as the potatoes move toward the indexing system 116.
[0052] The indexing system 113 is controlled in response to the third sensor 157. The function
of the index system is to ensure that only a single potato is deposited in each feed
cup 22 and that potatoes are not permitted to enter the funnel shaped vertical chute
134 when the feed cups 22 are being moved into position above one of the cutting heads
56 as described above.
[0053] In operation, potatoes are transported to the annular conveyor 18 by a vibrating
conveyor 19. Workers are positioned about the periphery of the machine to take potatoes
from the conveyor 18 and insert them into the cups 22 mounted on the feed table 19.
As illustrated in Fig. 9, when the power is turned on power flows to the control circuit
through the fuse F1. The machine remains inactive until energized by the pressing
of the start switch PB1. When this switch is pressed, power flows through the normally
closed switch PB2 to the coil of the first relay CR1 causing the contacts CR1a to
close and bypass the start switch PB2. The contacts CRSb also dose, providing power
to the rest of the circuit. When power is applied, the pneumatic cylinders 43 are
in their retracted position and the upper limit switches 49 are therefore closed.
Consequently, the delay-on-operate time delay relay TDR1 is energized. In addition
the ratched drive cylinder 29 is retracted and the limit switch 34 is closed. The
contact of this relay is normally closed and thus the energizing of this relay supplies
power to the energizing line 103 of the delay-on-release time delay relay TDR2. Voltage
is thus applied to the delay-on-operate relay TDR4 and the bypass relay CR2. When
TDR2 energizes, the contacts TDR2a open, releasing the delay-on-operate relay TDR4,
the relay CR2 and the ratchet solenoid valve releases, retracting the cylinder and
closing the limit switch 34. The time delay relay TDR2 then de-energizes, closing
the contacts TDR2a. On closure of the limit switch 34, the delay-on-operate relay
TDR4 is energized and the relay CR2 closes. The energizing of this relay CR2 bypasses
the limit switch 34 maintaining current through the closed contacts TDR2a. The contacts
TDR2b also close, energizing the delay-on-release time delay relay TDR3. This results
in the closure of the contacts TDR3a, actuating the solenoid valve SOL2 which supplies
air to the lock cylinder 31. This cylinder then retracts the latch 38 to free the
feed table 19 to rotate.
[0054] The time delay relay TDR4 then de-energizes opening the contacts TDR4a and TDR4b.
This supplies current to the energized line 104 of the delay-on-release time delay
relay TDR3. As a result, the contacts TDR3a close causing the solenoid -valve controlling
the ratchet drive cylinder is energized causing the cylinder to extend. This results
in rotation of the ratchet wheel 36 and feed table 19. As the drive cylinder extends,
the time delay on TDR3 runs out and the contacts TDR3a open the solenoid valve SOL2
which controls the lock cylinder 31. The latch 38 then moves into contact with the
edge of the feed table 19. The stroke of the ratchet cylinder. 29 continues until
it is fully extended at which time the limit switch 35 closes. This signals that the
feed table 19 has been rotated to bring one of the teeth 39 into contact with the
latch 38 and that cups 22 are in position above the cutting units 56. Accordingly,
when the limit switch 35 closes, the relay CR3 is energized. The contacts CR3a then
close, energizing the plunger cylinder solenoid valves SOL3-6 which supply compressed
air to extend the plunger cylinders 43. The cylinders 43 then begin to extend, opening
the limit switches 49 and extending the plunger head 47 to each push a potato from
the cups 22 into the holder 57. The fingers 63 in the holder 57 are pushed outward,
as the potatoes enter the tubular bodies 62 and grip the potatoes by their sides,
aligning them vertically and holding them against rotation as shown in Figs. 10 and
11.
[0055] The downward stroke of the cylinders 43 forces the potatoes into contact with the
rotating cutter assemblies 58. The slitting knives 78 first cut a plurality of concentric
grooves in the potatoes and the potato is then helically sliced by the transverse
blade 77 as shown in Figs. 12 and 13. The cutting continues until the cylinder reaches
full extension at which time the plunger head 47 has moved down to the level of the
transverse blade 77. The slitting knives 78, which extend upward past the level of
the transverse blade 77 are received in the concentric grooves 54 in the lower end
of the plunger. As the plunger head moves downward through the holder, the vertical
grooves 53 in the plunger head 47 receive the fingers. These grooves 53 are of sufficient
depth to avoid interference with the fingers, which must continue to hold the potato
against rotation throughout the entire downward stroke of the cylinder 43. If the
blade assembly of fig. 15 is used, of course, a cylindrical core is also cut from
the potato as shown in Fig. 16.
[0056] Full extension of all of the cylinders 43 also results in the closing of the lower
limit switches 51 and the energization of the delay-on-operate time delay relay TDR5.
Since the circuit is not complete until all of the cylinders 43 are fully extended,
potatoes of different size requiring different cutting times may be simultaneously
cut by the apparatus. After a brief delay to allow for completion of the cutting process,
the contacts TDR5a open to de-energize the solenoid valves SOL3-6, resulting in retraction
of the plunger head 47. When all of the cylinders 43 have retracted, closing the upper
limit switches 49, the cycle commences again with actuation of the ratchet mechanism
13.
[0057] The operation of the device may also be advantageously monitored and controlled by
a conventional programmable controller. One such programmable controller which may
be used is the Texas Instrument 530 programmable controller which is provided by the
industrial systems division of Texas Instruments, Inc. of Johnson City, Tennessee.
This programmable controller may be interfaced in a known manner to the various switches,
sensors and servo valves of the apparatus to control its function.
[0058] The Texas Instruments, Inc., model 530 programmable controller is designed to control
machines by stepping through its program and performing specific functions in response
to various internal pulses which may have a duration, for example, of one complete
program cycle. As such, the computer may repeatedly bypass an instruction to energize
the servo valve which controls a cylinder until conditions are satisfied in a preceding
instruction and a pulse is sent on an internal control line to indicate establishment
of the desired condition precedent to operation of the cylinder. As such, the processor
in the programmable controller may examine each instruction and the conditions precedent
for its execution many times per second. This ensures that all machine functions are
carried out on a timely basis and that it is not necessary, for example, to wait for
the index table to complete its movement before the next function can be carried out.
Setting up a machine control program to operate in this manner is well known in the
art. For sake of clarity in explaining the program, the various functions and the
conditions for their execution have been grouped and described in conventional flow
chart form.
[0059] As illustrated in Fig. 24, the first step 164 is the initialization of the machine
including the setting of timers for later use. Rotation of the index table is next
initiated. In subsequent sweeps through the program, the programmable controller will
turn off the drive to the index table 19 when it has completed its indexing as indicated
by cam actuated limit switches (not shown). Once movement of the table is complete,
the vibrator 133 is then turned on and the tongue 136 is retracted to allow the feeding
of a potato to the feed cup 22. The programmable controller next executes a step 166
to determine whether the third sensor positioned at the end of the chute 132 has been
unblocked. In repeated passes through the program, the programmable controller monitors
the state of this third sensor 157 to determine when the light beam between the source
and detector pair 158, 159 has been blocked and then unblocked indicating the passage
of a potato through the sensor 157. Also after the motion of the index table has stopped,
the cylinders 43 which operate the plunger 47 are energized to move downward. At this
point 167, a timer is also started in order to set a maximum transit time for the
stroke of the cylinder 43. If the timer expires before one or more of the plungers
reach the bottom of their stroke, as indicated by closure of the lower limit switches
51, such plungers are retracted and disabled. In addition, if any of the third sensors
have not been blocked and unblocked either before this timer expires or before all
cylinders 43 reach the bottom of their stroke, the tongue 153 associated with such
sensors is extended and disabled. If both indexing systems 112 which are supplied
by the same hopper 114 are disabled, the diverter assembly 113 serving that hopper
114 is also disabled.
[0060] In the next step, all plungers which have not been retracted and disabled are retracted.
Likewise, with respect to all indexing systems which have not been disabled, the tongues
136 are extended and the vibrators 133 are turned off.
[0061] In the next step, 169, if the machine is still operating and the feed system has
not been disabled, the programmable controller checks for blockage of each of the
second sensors 153.
[0062] If any one of the second sensors is not blocked, the supply of potatoes in the associated
hopper has been depleted. In order to replenish the supply, the diverter gate 119
is extended and the doors 123, 124 opened to admit potatoes into the hopper 114. After
the sensor 152 has been blocked for a predetermined period of time, the diverter gate
is retracted and a short time later the doors 123, 124 are closed.
[0063] During each cycle, the programmable controller also checks the pair of first sensors
for blockage by potatoes. In a subsequent step 171, if only one of the sensors is
blocked, the sweep gate 162 is opened part way. If neither sensor is blocked by potatoes,
however, the sweep gate will be fully opened. After the gate 162 has been opened,
the programmable controller monitors the sensors and closes the sweep gate when an
adequate supply of potatoes is detected by blockage of both sensors. The programmable
controller then returns to continue execution of the program.
1. Apparatus for cutting articles into helical strips comprising at least one holder
(57) having a longitudinal passage therein, a rotary cutter (58) mounted adjacent
each said holder, including a blade assembly (74) oriented to cut an article into
a plurality of helical strips as the held article is pushed through said passage,
and an article feeder (12) including a plunger (47) associated with each said holder
and axially moveable in said passage for pushing an article through said passage into
said blade assembly, and characterized in that said holder includes a plurality of
inwardly biased members (63) said members comprising fingers pivotably connected to
said holder and extended through slots (64) into said holder passage and being extendable
in said passage to align and hold an article therein against rotation while the article
is being cut into helical strips; and in that said plunger has a periphery configured
to cooperate with the article aligning and holding members to enable said members
to maintain positional control over an article during movement into said blade assembly.
2. The apparatus of claim 1 wherein said rotary cutter blade assembly includes a plurality
of slitting knives (78) oriented to cut concentric circles in the end of an article
held within said passage and a traverse blade (77) oriented to sever the concentrically-cut
end of an article into a plurality of'hetica) strips as the held article is pushed through said passage.
3. The apparatus of claim 2 wherein said plunger includes an article-contacting face
provided with recesses (53) therein adapted to receive said slitting knives to enable
said plunger to push an article completely into said blade assembly unimpeded by said
blade assembly.
4. The apparatus of claim 2 wherein said blade assembly includes a cylindrical cutting
tube (109) positioned at the axis of rotation of, and extended beyond, said slitting
knives to first engage the end of an article and cut a cylindrical core from the article
as the article is pushed into said blade assembly.
5. The apparatus of claim 4 wherein said plunger includes an article-contacting face
provided with recesses (53) therein adapted to receive said slitting knives and said
cutting tube to enable said plunger to push an article completely into said blade
assembly unimpeded by said blade assembly.
6. The apparatus of claim 1 wherein said article feeder includes a receiver (18, 112,
113, 114) for accumulating a plurality of articles, and a distributor (19, 116) for
transferring articles seriatim to said holder.
7. The apparatus of claim 6 wherein said distributor includes at least one tubular
member (22) having an article distribution passage therein, a moveable control member
(23) positioned between said holder and said tubular member to control transfer of
articles therebetween; and wherein said plunger is mounted for axial movement through
said article distribution passage into said holder passage to transfer an article
from said feeder to said holder for cutting into helical strips.
8. The apparatus of claim 6 wherein said article feeder includes a controller having
sensors (157) to determine the relative positions of said article feeder tubular member,
said control member and said holder; and includes an actuator (42) responsive to said
sensors to axially move said plunger through said distribution passage into said holder
passage when predetermined relative positions are attained among said article feeder
tubular member, said control member and said holder.
9. The apparatus of claim 1 wherein said holder includes a spring support (69) and
a plurality of springs (67) acting between said spring support and the article aligning
and holding members to inwardly bias said members into engagement with an article
in said holder passage.
10. The apparatus of claim 9 including a base support (71) mounting said holder and
said spring support, a plurality of links (68) extending through apertures in said
spring support and each pivotally connected to an inwardly biased member and enclosed
by one of said springs.
11. The apparatus of claim 6 wherein said distributor includes a downwardly sloping
vibratory chute (132) having a first end for accepting articles from said receiver,
a lower second end and a narrowing midportion arranged to orient articles serially
and longitudinally as said vibrator chute transports articles from said first end
to said second end; and includes at least one tubular member (22) having an article
distribution passage therein arranged to accept articles from said chute.
12. The apparatus of claim 11 wherein said distributor includes a moveable control
member (23) positioned between said holder and said tubular member to control transfer
of articles therebetween; and wherein said plunger is mounted for axial movement through
said article distribution passage into said holder passage to transfer an article
from said feeder to said holder for cutting into helical strips.
13. The apparatus of claim 1 wherein said rotary cutter includes a rotatable drive
tube (86) detachably mounting said blade assembly at one end; a stationary tubular
discharge chute (96) extended through the other end of said drive tube into adjacency
with said blade assembly for receiving and discharging helically-cut strips; and includes
drive means (89, 91) connected to said drive tube to rotate said drive tube and said
blade assembly about the longitudinal axis of said drive tube.
14. The apparatus of claim 13 wherein said rotary cutter includes a cutter support
housing (59) rotatably mounting said drive tube and having water flushing passages
therein opening to flush said blade assembly during cutting; and includes a spray
shield (94) mounting said discharge chute to contain water running out of said drive
tube.
15. The apparatus according to any one of the foregoing claims, characterized by a
receiver (18, 112, 113, 114) for accumulating a plurality of articles, and a distributor
(19, 116) for transferring articles seriatim to said holder.
16. The apparatus of claim 15 wherein said distributor includes at least one tubular
member (22) having an article distribution passage therein, a moveable control member
(23) positioned between said holder and said tubular member to control transfer of
articles therebetween; and wherein said plunger is mounted for axial movement through
said article distribution passage into said holder passage to transfer an article
from said feeder to said holder for cutting into helical strips.
17. The apparatus of claim 15 wherein said article feeder includes a controller having
sensors (157) to determine the relative positions of said article feeder tubular member,
said control member and said holder; and includes an actuator (42) responsive to said
sensors to axially move said plunger through said distribution passage into said holder
passage when predetermined relative positions are attained among said article feeder
tubular member, said control member and said holder.
18. The apparatus of claim 15 wherein said distributor includes a downwardly sloping
vibratory chute (132) having a first end for accepting articles from said receiver,
a lower second end and a narrowing midportion arranged to orient articles serially
and longitudinally as said vibrator chute transports articles from said first end
to said second end; and includes at least one tubular member (22) having an article
distribution passage therein arranged to accept articles from said chute.
19. The apparatus of claim 18 wherein said distributor includes a moveable control
member (23) positioned between said holder and said tubular member to control transfer
of articles therebetween; and wherein said plunger is mounted fop axial movement through said article distribution passage into said holder passage
to transfer an article from said feeder to said holder for cutting into helical strips.
1. Vorrichtung zum Schneiden von Gegenständen in spiralförmige Streifen, mit wenigstens
einem Halter (57), der einen längsgerichteten Durchlaß aufweist, einer sich drehenden
Schneideinrichtung (58), die jeweils dem Halter benachbart angebracht ist und eine
Klingenanordnung (74) aufweist, die so angeordnet ist, daß sie einen Gegenstand in
mehrere spiralförmige Streifen schneidet, während dieser durch den Durchlaß gedrückt
wird, und mit einer Zuführeinrichtung (12), die einen Kolben (47) aufweist, der mit
jedem Halter verbunden und in dem Durchlaß axial bewegbar ist, um den Gegenstand durch
den Durchlaß in die Klingenanordnung zu drücken, dadurch gekennzeichnet, daß der Halter
mehrere nach innen beaufschlagte Bauteile (63) aufweist mit Fingern, die verschwenkbar
mit dem Halter verbunden sind und sich durch Schlitze (64) in den Halterdurchlaß erstrecken
und in den Durchlaß verlängerbar sind, um einen Gegenstand darin auszurichten und
gegen Drehung zu halten, während dieser in spiralförmige Streifen geschnitten wird,
und daß der Kolben einen derart gestalteten Umfang hat, daß dieser mit den Gegenstand
ausrichtenden und haltenden Bauteilen zusammenwirkt, so daß diese Bauteile die Positionssteuerung
des Gegenstandes während dessen Bewegung in die Klingenanordnung aufrecht erhalten.
2. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die drehbare Schneidklingenanordnung
mehrere Schlitzmesser (78) aufweist, die so angeordnet sind, daß sie konzentrische
Kreise in das Ende eines in dem Durchlaß gehaltenen Gegenstandes schneiden, sowie
eine querverlaufende Klinge (77), die angeordnet ist, um das konzentrisch geschnittene
Ende des Gegenstandes in mehrere spiralförmige Streifen zu schneiden, während der
Gegenstand durch den Durchlaß gedrückt wird.
3. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß der Kolben eine den Gegenstand
berührende Fläche mit Aussparungen (53) aufweist, in die die Schlitzmesser aufnehmbar
sind, so daß der Kolben den Gegenstand vollständig in die Klingenanordnung drücken
kann, ohne daß dies durch die Klingenanordnung behindert ist.
4. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß die Klingenanordnung ein
zylindrisches Schneidröhrchen (109) an ihrer Drehachse aufweist, das sich über die
Schlitzmesser hinaus erstreckt, um zuerst das Ende des Gegenstandes zu ergreifen und
einen zylindrischen* Kern aus dem Gegenstand zu schneiden, wenn dieser gegen die Schneidanordnung
gedrückt wird.
5. Vorrichtung nach Anspruch 4, dadurch gekennzeichnet, daß der Kolben eine den Gegenstand
berührende Fläche mit Aussparungen (53) aufweist, die die Schlitzmesser und das Schneidröhrchen
aufnehmen können, so daß der Kolben den Gegenstand vollständig in die Schneidanordnung
drücken kann, ohne daß dies durch die Schneidanordnung behindert ist.
6. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die Zufuhrvorrichtung
eine Aufnahmeeinrichtung 818, 112, 113, 114) zur Aufnahme mehrerer Gegenstände und
eine Verteilungseinrichtung (19, 116) aufweist, um die Gegenstände nacheinander dem
Halter zuzuführen.
7. Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, daß die Verteilungseinrichtung
wenigstens ein rohrförmiges Bauteil (22) mit einem Verteilungsdurchlaß für den Gegenstand
und ein bewegbares Steuerbauteil (23) zwischen dem Halter und dem rohrförmigen Bauteil
zur Steuerung der Bewegung der Gegenstände zwischen diesen Teilen aufweist, und daß
der Kolben zur axialen Bewegung durch den Verteilungsdurchlaß in den Halterdurchlaß
angeordnet ist, um einen Gegenstand von der Zufuhreinrichtung zu dem Halter zum Schneiden
in spiralförmige Streifen zu transportieren.
8. Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, daß die Zufuhreinrichtung
eine Steuereinrichtung mit Sensoren (157), die die relativen Positionen des rohrförmigen
Zufuhrbauteils, des Steuerbauteils und des Halters bestimm en, und, einem Betätigungsorgan
(42) aufweist, das entsprechend den Sensoren den Kolben axial durch den Verteilungsdurchlaß
in den Halterdurchlaß bewegt, wenn vorbestimmte relative Positionen zwischen dem rohrförmigen
Zufuhrbauteil, dem Steuerbauteil und dem Halter eingenommen sind.
9. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß der Halter eine Federhalterung
(69) und mehrere Federn (67) aufweist, die zwischen der Federhalterung und den Gegenstand
aussrichtenden und haltenden Bauteilen wirken, um die Bauteile nach innen in Anlage
an den Gegenstand in dem Halterdurchlaß zu drücken.
10. Vorrichtung nach Anspruch 9, ferner gekennzeichnet durch eine Basishalterung (71),
die den Halter und die Federhalterung hält, und mehrere Gelenkstangen (68), die sich
durch Öffnungen in der Federhalterung erstrecken und jeweils verschwenkbar mit einem
einwärts gedrückten Bauteil verbunden und von einerder Federn umgeben sind.
11. Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, daß die Verteilungseinrichtung
eine nach unten geneigte Rüttelrinne (132) mit einem ersten Ende zur Aufnahme von
Gegenständen von der Aufnahmeeinrichtung, einem unteren zweiten Ende und einem sich
verengenden Mittelabschnitt, auf dem die Gegenstände nacheinander in Längsrichtung
angeordnet werden, wenn die Rüttelrinne diese von dem ersten zu dem zweiten Ende transportiert,
und wenigstens ein rohrförmiges Bauteil (22) mit einem Durchlaß zum Verteilen eines
Gegenstandes aufweist, der die Gegenstände von der Rinne aufnimmt.
12. Vorrichtung nach Anspruch 11, dadurch gekennzeichnet, daß die Verteilungseinrichtung
ein bewegbares Steuerbauteil (23) zwischen dem Halter und dem rohrförmigen Bauteil
aufweist, um die Übertragung der Gegenstände zwischen diesen Teilen zu steuern, und
daß der Kolben zur axialen Bewegung durch den Verteilungsdurchlaß in den Halterdurchlaß
angebracht ist, um einen Gegenstand von der Zufuhreinrichtung zur dem Halter zum Schneiden
in spiralförmige Streifen zu transportieren.
13. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die drehbare Schneideinrichtung
ein drehbares Antriebsrohr (86), das lösbar an einem Ende an der Schneidanordnung
befestigt ist, eine stationäre rohrförmige Auslaßrinne (96), die sich durch das andere
Ende des Antriebsrohres in die Nähe der Schneidanordnung erstreckt, um spiralförmig
geschnittene Streifen aufzunehmen und abzuführen, und eine Antriebseinrichtung (89,
91 ) aufweist, die mit dem Antriebsrohr verbunden ist, um dieses und die Scneidanordnung
um die Längsrichtung des Antriebsrohres zu drehen.
14. Vorrichtung nach Anspruch 13, dadurch gekennzeichnet, daß die drehbare Schneideinrichtung
ein Schneidhaltegehäuse (59), das drehbar an dem Antriebsrohr befestigt ist und Wasserspüldurchlässe
aufweist, um die Schneidanordnung während des Schneidens zu spülen, und eine Sprühabschirmung
(94) aufweist, die die Auslaßrinne hält, um aus dem Antriebsrohr austretendes Wasser
aufzunehmen.
15. Vorrichtung nach einem der vorhergehenden Ansprüche, ferner gekennzeichnet durch
eine Aufnahmeeinrichtung (18, 112, 113, 114) zur Aufnahme von mehreren Gegenständen
und eine Verteilungseinrichtung (19, 116) zum aufeinanderfolgenden Transport der Gegenstände
zu dem Halter.
16. Vorrichtung nach Anspruch 15, dadurch gekennzeichnet, daß die Verteilungseinrichtung
wenigstens ein rohrförmiges Bauteil (22) mit einem Verteilungsdurctilaß darin und
ein bewegbares Steuerbauteil (23) zwischen dem Halter und dem rohrförmigen Bauteil
zur Steuerung der Gegenstände zwischen diesen Teilen aufweist und daß der Kolben zur
axialen Bewegung durch den Verteilungsdurchlaß in den Halterdurchlaß angeordnet ist,
um einen Gegenstand von der Zufuhreinrichtung zu dem Halter zum Schneiden in spiralförmige
Streifen zu befördern.
17. Vorrichtung nach Anspruch 15, dadurch gekennzeichnet, daß die Zufuhreinrichtung
eine Steuereinrichtung mit Sensoren (157) zur Bestimmung der gegenseitigen Positionen
des rohrförmigen Zufuhrbauteils, des Steuerbauteils und des Halters und ein Betätigungsorgan
(42) aufweist, das den Sensoren entsprechend den Kolben durch den Verteilungsdurchlaß
in den Halterdurchlaß axial bewegt, wenn vorherbestimmte relative Positionen zwischen
dem rohrförmigen Zufuhrbauteil, dem Steuerbauteil und dem Halter eingenommen sind.
18. Vorrichtung nach Anspruch 15, dadurch gekennzeichnet, daß die' Verteilungseinrichtung
eine nach unten geneigte Rüttelrinne (132) mit einem ersten Ende zur Aufnahme von
Gegenständen von der Aufnahmeeinrichtung, einem unteren zweiten Ende und einem sich
verengenden Mittelabschnitt, auf dem die Gegenstände nacheinander in Längsrichtung
ausgerichet werden, wenn die Rüttelrinne die Gegenstände von dem ersten Ende zu dem
zweiten Ende transportiert, und wenigstens ein rohrförmiges Bauteil (22) mit einem
Verteilungsdurchlaß darin aufweist, der Gegenstände von der Rinne aufnimmt.
19. Vorrichtung nach Anspruch 18, dadurch gekennzeichnet, daß die Verteilungseinrichtung
ein bewegbares Steuerbauteil (23) zwischen dem Halter und dem rohrförmigen Bauteil
aufweist, um den Transport der Gegenstände zwischen diesen Teilen zu steuern, und
daß der Kolben zur axialen Bewegung durch den Verteilungsdurchlaß in den Halterdurchlaß
angeordnet ist, um einen Ggenstand von der Zufuhreinrichtung zu dem Halter zum Schneiden
in spiralförmige Streifen zu transportieren.
1. Appareil pour découper des articles en bandes hélicoïdales, comportant au moins
un soutien (57) présentant un passage longitudinal, un mécanisme tournant de découpe
(58) monté près de chacun des dits soutiens, comprenant un ensemble formant lame (74)
orienté pour découper un article en une pluralité de bandes hélicoïdales au fur et
à mesure que l'article, soutenu, est poussé dans ledit passage, et un mécanisme d'amenée
de l'article (12) comprenant un plongeur (47) associé à chacun desdits soutiens et
pouvant se déplacer axialement dans ledit passage pour pousser un article dans ledit
passage pour l'amener dans ledit ensemble formant lame, et caractérisé en ce que ledit
soutien comporte' une pluralité d'éléments (63) sollicités vers l'intérieur, lesdits
éléments comprenant des doigts reliés, avec possibilité de pivotement, audit soutien
et s'étendant à travers des fentes (64) prévues dans ledit passage du soutien et pouvant
s'étendre dans ledit passage pour y aligner et y soutenir un article pour l'empêcher
de tourner pendant que l'article est découpé en bandes hélicoïdales; et en ce que
ledit plongeur présente une périphérie configurée pour collaborer avec les éléments
d'alignement et de soutien de l'article pour permettre auxdits éléments de maintenir
un contrôle de position sur un article au cours du mouvement de cet article dans ledit
ensemble formant lame.
2. Appareil selon la revendication 1, dans lequel ledit ensemble formant lame de couteau
tournante comporte une pluralité de couteaux de refendage (78) orientés pour couper
des cercles concentriques à l'extrémité d'un article soutenu à l'intérieur dudit passage,
ainsi qu'une lame transversale (77) orientée pour détacher l'extrémité, coupée concentriquement,
d'un article en une pluralité de bandes hélicoïdales au fur et à mesure que l'article
soutenu est poussé à travers ledit passage.
3. Appareil selon la revendication 2, dans lequel ledit plongeur comporte une face,
au contact de l'article, présentant des logements (53) qui y sont prévus pour recevoir
lesdits couteaux de refendage pour permettre audit plongeur de pousser complètement
un article dans ledit ensemble formant lame sans en être empêché par ledit ensemble
formant lame.
4. Appareil selon la revendication 2, dans lequel ledit ensemble formant lame comporte
un tube cylindrique de découpe (109) placé sur l'axe de rotation desdits couteaux
de refendage, et s'étendant au-delà desdits couteaux, pour venir d'abord en prise
avec l'extrémité d'un article et y découper un coeur cylindrique au fur et à mesure
que l'article est poussé dans ledit ensemble formant lame.
5. Appareil selon la revendication 4, dans lequel ledit plongeur comporte une face,
au contact de l'article, présentant des logements (53) qui y sont prévus pour recevoir
lesdits couteaux de refendage et ledit tube de découpe pour permettre audit plongeur
de pousser complètement un article dans ledit ensemble formant lame sans en être empêché
par ledit ensemble formant lame.
6. Appareil selon la revendication 1, dans lequel ledit dispositif d'amenée d'un article
comporte un récepteur (18, 112, 113, 114) pour accumuler une pluralité d'articles,
et un distributeur (19, 116) pour transférer des articles au fur et à mesure audit
soutien.
7. Appareil selon la revendication 6, dans lequel ledit distributeur comporte au moins
un élément tubulaire (22) présentant, en son intérieur, un passage de distribution
des articles, un élément de commande mobile (23) placé entre ledit soutien et ledit
élément tubulaire pour commander le transfert des articles entre eux; et dans lequel
ledit plongeur est monté de façon à avoir un mouvement axial dans ledit passage de
distribution des articles pour venir dans ledit passage du soutien pour transférer
un article, depuis ledit dispositif d'amenée, dans ledit soutien pour qu'il y soit
découpé en bandes hélicoïdales.
8. Appareil selon la revendication 6, dans lequel ledit dispositif d'amenée des articles
comporte un contrôleur présentant des détecteurs (157) pour déterminer les positions
relatives dudit élément tubulaire d'amenée des articles, dudit élément de commande
et dudit soutien; et comporte un actionneur (42) sensible auxdits détecteurs pour
déplacer axialement ledit plongeur dans ledit passage de distribution pour venir dans
ledit passage du soutien lorsque des positions relatives prédéterminées sont atteintes
entre ledit élément tubulaire d'amenée des articles, ledit élément de commande et
ledit soutien.
9. Appareil selon la revendication 1, dans lequel ledit soutien comporte un support
élastique (69) et une pluralité de ressorts (67) intervenant entre ledit support élastique
et les éléments d'alignement et de soutien des articles pour contraindre lesdits éléments
vers l'intérieur pour les mettre au contact d'un article dans ledit passage du soutien.
10. Appareil selon la revendication 9, comportant un support de base (71) sur lequel
sont montés ledit soutien et ledit support élastique, une pluralité de tiges (68)
s'étendant à travers des ouvertures prévues dans ledit support élastique, chacune
étant reliée, avec possibilité de pivotement, à un élément sollicité vers l'intérieur
et étant entourée par l'un desdits ressorts.
11. Appareil selon la revendication 6, dans lequel ledit distributeur comporte une
goulotte vibrante en pente vers le bas (132) présentant une première extrémité pour
recevoir des articles provenant dudit récepteur, une seconde extrémité inférieure
et une portion médiane plus étroite disposée pour orienter des articles en série et
longitudinalement au fur et à mesure que ladite goulotte vibrante transporte des articles
entre ladite première extrémité et ladite seconde extrémité; et comporte au moins
un élément tubulaire (22) présentant un passage de distribution des articles qui y
est disposé pour recevoir les articles provenant de ladite goulotte.
12. Appareil selon la revendication 11, dans lequel ledit distributeur comporte un
élément de commande mobile (23) placé entre ledit soutien et ledit élément tubulaire
pour commander le transfert des articles entre eux; et dans lequel ledit plongeur
est monté de façon à avoir un mouvement axial dans ledit passage de distribution des
articles pour venir dans ledit passage de soutien pour transférer un article, depuis
ledit dispositif d'amenée, dans ledit soutien pour qu'il y soit découpé en bandes
hélicoïdales.
13. Appareil selon la revendication 1, dans lequel ledit mécanisme de découpe tournant
comporte un tube d'entraînement tournant (86) à l'une des extrémités duquel est monté,
de façon amovible, ledit ensemble formant lame; une goulotte tubulaire fixe d'évacuation
(96) qui s'étend à travers l'autre extrémité dudit tube d'entraînement pour venir
près dudit ensemble formant lame pour recevoir et évacuer les bandes découpées en
hélice; et comporte des moyens d'entraînement (89, 91) reliés audit tube d'entraînement
pour entraîner en rotation ledit tube d'entraînement et ledit ensemble formant lame
autour de l'axe longitudinal dudit tube d'entraînement.
14. Appareil selon la revendication 13, dans lequel ledit mécanisme de découpe tournant
comporte un carter (59) support des couteaux sur lequel est monté, avec possibilité
de rotation, ledit tube d'entraînement et qui présente des passages d'eau de rinçage
qui s'y ouvrent pour rincer ledit ensemble formant lame au cours de la découpe; et
comporte un écran antiprojection (94) sur lequel est montée ladite goulotte d'évacuation
pour contenir l'eau qui s'écoule en dehors dudit tube d'entraînement.
15. Appareil selon l'une quelconque des revendications précédentes, caractérisé par
un récepteur (18, 112, 113, 114) pour accumuler une pluralité d'articles et un distributeur
(19, 116) pour transférer les articles successivement audit soutien.
16. Appareil selon la revendication 15, dans lequel ledit distributeur comporte au
moins un élément tubulaire (22) présentant, en son intérieur, un passage de distribution
des articles, un élément de commande mobile (23) placé entre ledit soutien et ledit
élément tubulaire pour commander le transfert des articles entre eux; et dans lequel
ledit plongeur est monté de façon à avoir un mouvement axial dans ledit passage de
distribution des articles pour venir dans ledit passage de soutien pour transférer
un article, depuis ledit dispositif d'amenée, dans ledit soutien pour qu'il y soit
découpé en bandes hélicoïdales.
17. Appareil selon la revendication 15, dans lequel ledit dispositif d'amenée des
articles comporte un contrôleur présentant des détecteurs (157) pour déterminer les
positions relatives dudit élément tubulaire d'amenée des articles, dudit élément de
commande et dudit soutien; et comporte un actionneur (42) sensible auxdits détecteurs
pour déplacer axialement ledit plongeur dans ledit passage de distribution pour venir
dans ledit passage de soutien lorsque des positions relatives prédéterminées sont
atteintes entre ledit élément tubulaire d'amenée des articles, ledit élément de commande
et ledit soutien.
18. Appareil selon la revendication 15, dans lequel ledit distributeur comporte une
goulotte vibrante en pente vers le bas (132) présentant une première extrémité pour
recevoir des articles provenant dudit récepteur, une seconde extrémié inférieure et
une portion médiane plus étroite disposée pour orienter des articles en série et longitudinalement
au fur et à mesure que ladite goulotte vibrante transporte des articles entre ladite
première extrémité et ladite seconde extrémité; et comporte au moins un élément tubulaire
(22) présentant un passage de distribution des articles qui y est disposé pour recevoir
les articles provenant de ladite goulotte.
19. Appareil selon la revendication 18, dans lequel ledit distributeur comporte un
élément de commande mobile (23) placé entre ledit soutien et ledit élément tubulaire
pour commander le transfert des articles entre eux; et dans lequel ledit plongeur
est monté de façon à avoir un mouvement axial dans ledit passage de distribution des
articles pour venir dans ledit passage de soutien pour transférer un article, depuis
ledit dispositif d'amenée, dans ledit soutien pour qu'il y soit découpé en bandes
hélicoïdales.