[0001] The present invention relates to a method and apparatus of electrophotography utilized
for a printer or a copying machine and, more particularly, to a method and apparatus
for forming a toner image utilizing a photoreceptor having a photoconductive layer
and a toner having no photoconductivity.
[0002] Electrophotography generally refers to an image-forming technique combining the photoconductive
effect and the electrostatic attraction phenomenon. In each method applied to a copying
machine or the like among the image forming techniques utilizing electrophotography,
a development step is required in which an electrostatic latent image is formed on
a photoreceptor and is converted into a toner image. This has prevented production
of a more compact and inexpensive image-forming apparatus. Furthermore, the development
step of an electrostatic latent image leads to a degradation in the picture quality
due to the edge effect in which the field strength differs between the central and
peripheral portions of the electrostatic latent image.
[0003] In order to solve this problem, various attempts have been made as in United States
Patent No. 2,924,519, Japanese Patent Disclosure (Koukoku) No. 38-22645, and Japanese
Patent Disclosure (Koukai) No. 49-76531. These methods form a toner image in accordance
with the following processes. First, a charged photoconductive toner is uniformly
applied on a grounded electrically conductive support. The toner layer is exposed
in accordance with the image density of the original object (copy) to selectively
weaken the electrostatic attractive force acting between the support and toner. The
toner in the exposed region with the weakened electrostaic attractive force is transferred
to toner-receiving paper. Alternatively, after the toner in such a region is removed,
the residual toner is transferred onto the same paper. In this manner, the toner image
is formed on the toner-receiving paper.
[0004] However, with such a method, the effective sensitivity of the photoconductive toner
is considerably lower than that of a photoreceptor used in other electrophotography
techniques. This may be attributed to the following. First, during exposure, the light
does not reach in a sufficient amount the deep region of the toner layer (i.e., the
region near the support of the tonner layer). Second, since the contact resistance
between the toner particles is great, the charge generated upon exposure has difficultly
reaching the support. If the sensitivity of the photoconductive toner is low, the
density of the toner image is lowered, and fog occurs around the toner image, thus
degrading picture quality. A photoconductive toner having a high sensitivity has not
been proposed.
[0005] It is an object of the present invention to provide a method of electrophotography
to form an image without forming a latent image and developing the latent image.
[0006] It is another object of the present invention to provide a method and apparatus of
electrophotography to form an image by using a general non-photoconductive toner.
[0007] It is still another object of the present invention to provide a compact electrophotography
apparatus having a simple structure.
[0008] It is still another object of the present invention to provide an electrophotography
apparatus which efficiently uses a toner.
[0009] In order to achieve the above objects of the present invention, there is provided
a method of electrophotography wherein a toner having no photoconductivity is applied
on a surface of a photoconductive layer of a photoreceptor obtained by stacking a
transparent electrically conductive layer and the photoconductive layer on a transparent
substrate; and wherein the photoconductive layer is exposed from the side of the transparent
substrate to transfer the toner from an exposed region of the photoconductive layer
to the toner-receiving paper opposite the photoconductive layer, thereby forming a
toner image. Alternatively, after the toner is removed from the exposed region of
the photoconductive layer, and the toner is transferred from a non-exposed region
of the photoconductive layer to toner-receiving paper to obtain a toner image in the
same manner. In these continuous image-forming processes, a latent image-forming process
is omitted, thereby eliminating image degradation such as the generation of a ghost
caused by an edge effect occurring when the latent image is developed.
[0010] According to an embodiment of the present invention, the photoconductive layer is
uniformly charged to one polarity. The toner has an insulating characteristic and
is applied to the surface of the photoconductive layer after the toner is charged
to a polarity opposite that of the photoconductive layer. In this case, the attractive
force of the toner on the exposed region of the photoconductive layer is weakened,
so that this toner can easily be transferred from the surface of the photoconductive
layer to the toner-receiving paper by utilizing an electrostatic attractive force,
or so that the toner can be easily removed from the surface of the photoconductive
layer.
[0011] According to another embodiment of the present invention, the toner has a given conductivity,
and toner particles on the exposed region of the photoconductive layer are selectively
charged. In this case, the toner on the exposed region of the photoconductive layer
is charged. The toner can be easily transferred from the surface of the photoconductive
layer to the toner-receiving paper or can be removed from the surface of the photoconductive
layer by utilizing the electrostatic attractive force.
[0012] In either embodiment, the toner does not have photoconductivity. Fog caused by use
of photoconductivity toner does not occur in the toner image, thereby preventing the
ghost caused by the edge effect and hence obtaining a high-quality image.
[0013] In an electrophotography apparatus of the present invention, a transparent electrically
conductive layer and a photoconductive layer are stacked on a transparent substrate
to constitute a photoreceptor which is moved along a predetermined direction, and
a means for performing the above processes is arranged along the direction of movement
of the photoreceptor. A means for transferring toner on an exposed region of the photoconductive
layer to toner-receiving paper comprises an opposite electrode which is formed opposite
the photoconductive layer and to which a voltage of one polarity is applied. The exposing
means and the transferring means or toner-removing means are arranged to be opposite
to each other with the photoreceptor interposed therebetween. Therefore, in comparison
with a conventional electrophotography apparatus wherein the exposing means and the
transferring means or toner-removing means are arranged at different positions along
the moving direction of the photoreceptor, the space factor is improved, and the apparatus
can be simplified and rendered compact in size. Furthermore, since the exposing means
is separated from the toner layer, the charged toner scattered on the photoconductive
layer will not be attached to the exposing means to impair the exposure state, thereby
reducing the frequency of maintenance.
[0014] The electrophotography apparatus according to the present invention also preferably
has a means for removing the residual toner which is not transferred onto the toner-receiving
paper and remaining on the photoconductive layer, and means for conveying the removed
toner to a toner-applying means, thereby allowing efficient use of a toner.
[0015] This invention can be more fully understood from the following detailed description
when taken in conjunction with the accompanying drawings, in which:
Fig. 1 is a sectional view of a photoreceptor to be used according to the present
invention;
Figs. 2A to 2D show image-forming processes according to a first embodiment of a method
of electrophotography of the present invention;
Fig. 3 shows the construction of an LED printer utilizing the image-forming processes
shown in Figs. 2A to 2D;
Fig. 4 shows the construction of a laser printer utilizing the image-forming processes
shown in Figs. 2A to 2D;
Figs. 5A to 5D show image-forming processes according to a second embodiment of a
method of electrophotography of the present invention;
Fig. 6 shows the construction of an LED printer utilizing the image-forming processes
shown in Figs. 5A to 5D;
Fig. 7 shows the construction of a copying machine utilizing the image-forming processes
shown in Figs. 5A to 5D;
Figs. 8A to 8C show image-forming processes according to a third embodiment of a method
of electrophotography of the present invention;
Fig. 9 shows the construction of an LED printer utilizing the image-forming processes
shown in Figs. 8A to 8C;
Fig. 10 shows the construction of another LED printer utilizing the image-forming
processes shown in Figs. 8A to 8C;
Fig. 11 shows the construction of a laser printer utilizing the image-forming processes
shown in Figs. 8A to 8C;
Figs. 12A to 12C show image-forming processes according to a fourth embodiment of
a method of electrophotography of the present invention;
Fig. 13 shows the construction of an LED printer utilizing the image-forming processes
shown in Figs. 12A to 12C; and
Fig. 14 shows the construction of a copying machine utilizing the image-forming processes
shown in Figs. 12A to 12C.
[0016] The photoreceptor 10 used in the present invention has the structure shown in Fig.
1 wherein a transparent electrically conductive layer 12 and a photoconductive layer
13 are sequentially formed on a transparent substrate 11. The transparent substrate
11 can be a glass plate or an organic material sheet. The transparent conductive layer
12 can comprise a NESA glass film, an indium oxide (In
20
3) film, or the like. The photoconductive layer 13 can consist of amorphous-Se, ZnO,
OPC, amorphous-Si, CdS or the like. The term "transparent" herein means optical transparency
such that light of a specific wavelength used in exposure is transmitted, and does
not therefore necessarily mean colorless transparency. The photoconductive layer 13
has a suitable spectral sensitivity for the wavelength of light used for exposure.
The thickness of the photoconductive layer 13 is preferably smaller than that of a
photoconductive layer which is used in a photoreceptor of a conventional electrophotography
apparatus. When the photoconductive layer 13 consists of amorphous-Se, for example,
it preferably has a thickness of about 1 to 20 µm as compared to a thickness of 50
to 60 µm of the photoconductive layer of the conventional apparatus. This is attributed
to the following. When the photoconductive layer 1
3 is exposed with light received through the transparent substrate 11, the light must
be able to reach near the surface of the photoconductive layer 13 on which the toner
is attached.
[0017] Image forming processes according to a first embodiment of a method of electrophotography
of the present invention will be described with reference to Figs. 2A to 2D. First
as shown in Fig. 2A, the photoconductive layer 13 of the photoreceptor 10 shown in
Fig. 1 is uniformly charged to a given polarity (positive in the drawings) by a charger
21 in a dark-environment.
[0018] Then, as shown in Fig. 2B, toner 22 charged to the opposite polarity (negative) of
that of the photoconductive layer 13 is applied on the entire surface of the photoconductive
layer 13. The toner 22 is an insulating toner generally used in conventional electrophotography
and does not have photoconductivity. The toner 22 can be applied by various methods
such as the method of applying a charged toner with a blade, the magnetic brush method
combining a powder consisting of a magnetic carrier and toner with a magnetic roller,
the cascade method using a powder consisting of a toner and a relatively coarse bead-like
substance, the fur brush method using a toner and a fur brush, and the powder cloud
method of spraying a toner through a metal pipe and atomizing it.
[0019] Next, as shown in Fig. 2C, light 23 corresponding to an input image is irradiated
onto the photoconductive layer 13 through the transparent conductive layer 12 from
the side of the transparent substrate 11, thereby making an exposure. At the same
time, a voltage having an opposite polarity (positive) to that of the toner 22 is
applied from a power source 25 to an opposite electrode 24 opposite the photoconductive
layer 13. Then, the exposed region of the photoconductive layer 13 is rendered electrically
conductive. Therefore, the charge contributing to the attractive force of the toner
22 on the exposed region of the photoconductive layer 13 is moved through the transparent
conductive layer 12 and disappears. Since the attractive force on the photoconductive
layer 13 is weakened, the toner on the exposed region of the photoconductive layer
13 is removed from the surface of the photoconductive layer 13 by an electric field
which is generated between the transparent conductive layer 12 and the opposite electrode
24 upon application of a voltage from the power source 25. The toner is moved toward
the opposite electrode 24 and is transferred onto the surface of toner-receiving paper
26 held between the photoconductive layer 13 and the opposite electrode 24. The toner-receiving
paper 26 can be plain paper.
[0020] In order to allow easy removal of the toner from the exposed region of the photoconductive
layer 13, the voltage from the power source 25 is preferably a pulsating voltage obtained
by superposing an AC voltage on a DC voltage. The timing of the voltage applied between
the transparent conductive layer 12 and the opposite electrode 24 from the power source
25 need not be synchronous with the timing of the exposure but may be applied after
exposure.
[0021] As shown in Fig. 2D, the residual toner on the nonexposed region of the photoconductive
layer 13 is removed by a cleaning blade 27 and is reused. In this cleaning process,
when the entire lower surface of the transparent substrate 11 is irradiated with light
from a charge removal lamp 28, the charge on the photoconductive layer 13 is removed
to allow removal of the residual toner on the photoconductive layer 13. The cleaning
method may alternatively be a fur brush cleaning method or the like. When the removed
toner is recovered in this manner, it is conveyed for reuse in another toner applying
process as shown in Fig. 28. Thus, a series of image-forming processes is completed.
[0022] Fig. 3 shows an LED printer according to an embodiment of an apparatus of electrophotography
utilizing the image-forming processes described above. A photosensitive drum (photoreceptor)
30 is formed in a cylindrical shape such that its photoconductive layer faces outward.
A transparent conductive layer of this photosensitive drum 30 comprises, for example,
a deposition film of In
20
3, and the photoconductive layer thereof comprises, for example, a selenium film having
a thickness of 15 µm. The photosensitive drum 30 is driven to rotate in the direction
indicated by arrow 31. A charger 32, a toner applying means 33, an exposing means
36, an opposite electrode 37, and a cleaning station 41 are arranged along the rotating
direction of the photosensitive drum 30 as a means which is used in the processes
shown in Figs. 2A to 2D.
[0023] The charger 32 charges the photoconductive layer of the photosensitive drum 30 to
have a surface potential of about +
200 V. The toner applying means 33 applies on the surface of the charged photoconductive
layer by means of a blade 35 a toner negatively charged by being stirred by a charging
roller 34.
[0024] The exposing means 36 arranged inside the photosensitive drum 30 comprises an LED
(light-emitting diode) array arranged linearly along the direction of the rotating
axis of the drum 30, and a rod lens array for guiding light from the LED array. The
exposing means 36 exposes the photoconductive layer from the transparent substrate
side of the drum 30. In this case, the LED array is driven in accordance with an electrical
image signal supplied from an external drive circuit. The exposing means 36 is adjusted
such that the photoconductive layer is located within the focal depth of the rod lens
array.
[0025] The opposite electrode 37 is located opposite the exposing means 36 with the photosensitive
drum 30 interposed therebetween. In this embodiment, the opposite electrode 37 comprises
an aluminum roller having a diameter of 5 mm and a conductive rubber sheet wound therearound
and having a resistivity (or specific resistance) of 1,000 2-cm. The opposite electrode
37 is pressed by a spring 38 toward the photosensitive drum 30 through toner-receiving
paper 39 at a force of 0.7 kg/cm
2. In this embodiment, a positive voltage, for example, about +180 V is applied to
the opposite electrode 37. This voltage is preferably a voltage obtained by superposing
an AC voltage on a DC voltage. Therefore, due to the electric field generated upon
application of a voltage on the opposite electrode 37, the toner on the exposed region
of the photoconductive layer whose attractive force is weakened upon exposure to the
exposing means 36 is transferred to the toner-receiving paper 39. Thus, a toner image
corresponding to the electrical image signal supplied to the exposing means 36 is
formed on the toner-receiving paper 39. The toner image is fixed on the toner-receiving
paper by a fixing station 40 to be an output image. The toner image thus obtained
has a uniform density at a solid portion and clear printing elements in a line drawing
portion. Thus, an excellent image can be obtained for various types of image patterns.
[0026] The residual toner on the photosensitive drum 30 which was not used in image formation
is removed by a rotating fur brush at the cleaning station 41. A charge removal lamp
43 for radiating light onto the lower surface of the drum 30 is arranged in the cleaning
station 41. The toner removed by the cleaning station 41 is guided to a conveying
means 44 to be conveyed to the toner applying means 33 through a chain 45 for reuse.
[0027] Fig. 4 shows an embodiment wherein the image-forming processes shown in Figs. 2A
to 2D are applied to a laser printer. In this embodiment, a web shape photoreceptor
is used. The use of such a photoreceptor provides less limitations on the size of
the exposure means or on the length of the optical path from the exposure means to
the photoreceptor. A photosensitive web 50 comprises a polyethylene terephthalate
film having a thickness of about 50 µm as a transparent substrate, a palladium film
deposited thereon as a transparent conductive layer, and an Se-As-Te photosensitive
material layer having a thickness of about 15 µm as a photoconductive layer. The web
50 is moved from a supply roller 51 to a take-up roller 55 at a suitable speed. At
this time, a suitable tension is applied to the web 50 and is kept flat in each process
by rollers 52, 53 and 54. A charger 32, a toner-applying means 56, an exposing means
58, an opposite electrode 59, and a cleaning station 41 are arranged along the moving
direction of the photosensitive web 50.
[0028] The photoconductive layer of the photosensitive web 50 is charged by the charger
32 to have a surface potential of about +
200 V. Then, toner is uniformly applied on the photoconductive layer with the toner-applying
means 56. The toner-applying means 56 adopts in this embodiment the magnetic brush
method which combines a mixture of a magnetic carrier and toner, and a magnetic roller
57. The means 56 applies the negatively charged toner by friction with the carrier
on the photoconductive layer. The amount of toner applied can be controlled by changing
the voltage applied from a control power source (not shown) to the magnetic roller
57 within a range of, for example, +50 V to +100 V. Thus, the density of the output
image can be changed as needed.
[0029] The exposing means 58 exposes the photoconductive layer applied with the toner from
the side of the transparent substrate. The exposing means 58 comprises an optical
system mainly having a laser diode, a polygon mirror, a scanning lens, and a peripheral
circuit including a drive circuit. The exposing means 58 is adjusted such that the
photoconductive layer is located within the focal depth of the optical system. The
laser beam is modulated in accordance with an electrical modulation signal supplied
from an external circuit and linearly scans the photoconductive layer of the web 50
using the polygon mirror and the scanning lens from the side of the transparent substrate
along the perpendicular direction toward the sheet of the drawing.
[0030] The toner with the weakened attractive force toward the photoconductive layer upon
exposure is transferred onto toner-receiving paper 39 by the electric field generated
by the voltage applied to the opposite electrode 59 during exposure. A toner image
is thus formed. The opposite electrode 59 comprises a corona charger in this embodiment.
The distance from the web 50 to a corona wire of the corona charger is set to be 15
mm, and a voltage applied to the corona wire is set to be +5.5 kV. The toner image
is fixed by a fixing station 40, as in the case of the embodiment shown in Fig. 3.
The toner remaining on the web 50 is removed by a cleaning station 41, and the removed
toner is conveyed to a toner-applying means 56 by a toner conveying means 44.
[0031] Figs. 5A to 5D show image-forming processes according to a second embodiment of a
method of electrophotography of the present invention. The processes shown in Figs.
5A and 5B are the same as those shown in Figs. 2A and 2B. After the process of Fig.
5B, as shown in Fig. 5C, light 23 corresponding to an input image is irradiated onto
a photoconductive layer 13 through a transparent conductive layer 12 from the side
of a transparent substrate 11, thereby performing exposure. Upon exposure, toner in
an exposed region of the photoconductive layer 13 looses some of its attractive force.
Utilizing this phenomenon, simultaneously or after the exposure, the toner on this
exposed region is removed by a blower 29. In this way, toner remains on the non-exposed
region of the photoconductive layer 13. The toner may be removed by other methods
such as by using a conductive roller, by combining a conductive roller and a dielectric
roller, by using a dielectric film and a corona charger for charging this film, or
by other methods.
[0032] As shown in Fig. 5D, as in the process shown in Fig. 2C, a voltage having the opposite
polarity as that of the toner is applied from a power source 25 to an opposite electrode
24 arranged opposite the photoconductive layer 13. Then, the toner remaining on the
non-exposed region of the photoconductive layer 13 is removed from the layer 13 and
is transferred to toner-receiving paper 26 held between the photoconductive layer
13 and the opposite electrode 24. When the voltage is applied from the power source
25 to the opposite electrode 24, the photoconductive layer 13 is preferably irradiated
with light from a lamp 28 from the side of the transparent substrate 11 through the
transparent conductive layer 12. Upon this irradiation with light, the attractive
force of toner toward the photoconductive layer 13 is effectively weakened, and the
transfer efficiency of the toner image is improved by about 100%. Therefore, the cleaning
process after the transfer process can be omitted.
[0033] Fig. 6 shows an LED printer as an embodiment of an apparatus of electrophotography
utilizing the image-forming processes shown in Figs. 5A to 5D. The primary differences
between this printer and the printer shown in Fig. 3 will be described. A toner-removing
means 60 is arranged at a position to be opposite to an exposing means 36 with a photosensitive
drum 30 interposed therebetween. The toner-removing means 60 comprises a conductive
roller 61 similar to that used in the opposite electrode 37 shown in Fig. 3, a spring
62 for pressing the roller 61 toward the drum 30 through the toner-receiving paper
39, and a blade 63. A voltage having a polarity opposite that of the toner, for example,
+1
20 V, is applied to the roller 61. The toner on the exposed region of the photoconductive
layer of the photosensitive drum 30 is attracted toward the surface of the roller
61 by the electrostatic attractive force and is removed from the surface of the roller
61 by means of the blade 63. The removed toner is conveyed to a toner-applying means
33 by a toner-conveying means 44. A transferring means 64 comprises an opposite electrode
65 and a lamp 66. In this embodiment, the opposite electrode 65 is a corona charger.
The distance from the drum 30 to the corona wire of the corona charger is set to be
15 mm, and the application voltage on the corona wire is set to be +
5.
5 kV.
[0034] Fig. 7 shows an embodiment wherein the image-forming processes shown in Figs. 5A
to 5D are applied to a copying machine. In this embodiment, a photosensitive web 50
and a moving means therefor are of the same construction as that shown in Fig. 4,
and the remaining structure is the same as that shown in Fig. 6 except an exposing
means. An exposing means 70 is an optical system comprising a document table 71 for
placing a document (orignal object) 72 thereon, a light source 73 for illuminating
the surface of the document 72 through the document table 71, and a lens 74 for forming
an image of the document 72 onto the photoconductive layer of the photosensitive web
50. The document table 71 is moved together with the web 50, so that the image on
the entire surface of the document 72 is scanned and formed on the photoconductive
layer of the web 50.
[0035] Figs. 8A to 8C show image-forming processes according to a third embodiment of a
method of electrophotography of the present invention. As shown in Fig. 8A, toner
81 is applied on the entire surface of a photoconductive layer 13 of a photoreceptor
10. The toner 81 has an electrical conductivity and preferably has a resistivity of
10
6 to 10
8 n.cm. The method of applying the toner can be the same as in the earlier embodiments.
Unlike in the processes shown in Figs. 2A to 2D or in Figs. 5A to 5D, the photoconductive
layer 13 need not be charged.
[0036] Then, as shown in Fig. 8B, light 82 corresponding to an input image is irradiated
onto the photoconductive layer 13 through a transparent conductive layer 12 from the
side of a transparent substrate 11. At the same time, a voltage of a single polarity
is applied from a power source 84 to an opposite electrode 83 opposite the photoconductive
layer 13. The voltage is negative in this embodiment but can be positive. In this
embodiment, the power source 84 also preferably generates a pulsating voltage. An
exposed region of the photoconductive layer 13 is rendered conductive and is injected
with positive charges. As a result, the toner on the exposed region of the photoconductive
layer 13 is removed from the surface of the photoconductive layer 13 by an electric
field generated between the transparent conductive layer 12 and the opposite electrode
83 from the power source 84. The toner is transferred onto the surface of toner-receiving
paper 85 held between the photoconductive layer 13 and the opposite electrode 83.
A toner image is thus formed.
[0037] Subsequently, as shown in Fig. 8C, the toner which was not used in forming the image
remaining on the photoconductive layer 1
3 is removed by a cleaning blade 86 and reused. The removing method may be one of the
methods described above. The removed toner is conveyed to be used for another toner
application process, as shown in Fig. 8A. In this embodiment, the image can be formed
with less processes than is shown in Figs. 2A to 2D or in Figs. 5A to 5D.
[0038] Fig. 9 shows an embodiment wherein the image-forming processes shown in Figs. 8A
to 8C are applied to an LED printer. In a toner-applying means 33, a blade 35 is formed
of a conductive rubber, and a voltage is applied to the blade 35 from a power source
91. Then, the toner applied on the photoconductive layer of a photosensitive drum
30 is injected with charges and is thus rendered with an electrostatic attractive
force acting in addition to the mechanical attractive force toward the photoconductive
layer. Therefore, in the printer as shown in Fig. 9 wherein the toner is subject to
the influence of gravity between the toner application process, and the exposure and
transfer processes, the inadvertent removal of the toner from the photosensitive drum
30 is prevented. Stable toner application and conveying can therefore be performed.
The polarity of the charge injected in the toner in this toner application process
is preferably opposite to that of the charges injected in the exposure and transfer
processes.
[0039] A transferring means 92 comprises a power source 94 and an opposite electrode 93
which is opposite the exposure means 36 comprising LEDs with the drum 30 interposed
therebetween. The opposite electrode 93 is an electrically conductive roller as described
above and is applied with a voltage of a single polarity, for example, about -600
V from the power source 94, preferably a pulsating voltage. The exposure by the exposing
means 36 is performed simultaneously with the transfer of the toner image onto the
toner-receiving paper 39. The toner remaining on the drum 30 is removed by a cleaning
station 95, and is conveyed to the toner-applying means 33 by a toner-conveying means
44.
[0040] In the embodiment shown in Fig. 10, the cleaning station 95 is omitted. In this embodiment,
the cleaning station 95 can be omitted for the following reason. Since the toner has
an electrical conductivity, the attractive force of the toner remaining on the photosensitive
drum 30 is extremely weak, and the toner can be formed into a uniform thin film by
the toner applying means 33.
[0041]
Fig. 11 shows an embodiment wherein the image-forming processes shown in Figs. 8A
to 8C are applied to a laser printer. This embodiment is the same as that shown in
Fig. 9 except that the exposing means 58 is an optical scanning system using a laser
beam.
Figs. 12A to 12C show image-forming processes according to a fourth embodiment of
a method of electrophotography of the present invention. In this embodiment, the toner
on an exposed region of the photoconductive layer 13 in the process shown in Fig.
12B is removed by an opposite electrode 83. As shown in Fig. 12C, a negative voltage
is applied from a power source 88 on another opposite electrode 87 also opposite the
photoconductive layer 13. The power source 88 also produces a pulsating voltage. As
a result, the toner on a non-exposed region of the photoconductive layer 13 is removed
from the surface of the photoconductive layer 13 by an electric field generated between
the transparent conductive layer 12 and by the opposite electrode 87 upon application
of the voltage from the power source 88 and is transferred to the surface of the toner-receiving
paper 85. Thus, a toner image is formed.
Fig. 13 shows an embodiment wherein the image forming processes in Figs. 12A to 12C
are applied to an LED printer. The embodiment shown in Fig. 13 is different from that
shown in Fig. 9 in that a toner-removing means 100 comprises an electrically conductive
roller 101, a power source 102 for applying a voltage of a single polarity to the
roller 101, and a toner-removing blade 103. A transfer means 104 comprises a flat
opposite electrode 105 and a transfer lamp 106.
Fig. 14 shows an embodiment wherein the image-forming processes shown in Figs. 12A
to 12D are applied to a copying machine. This embodiment comprises a combination of
the arrangement shown in Fig. 7 with that shown in Fig. 14.
1. A method of electrophotography using a photoreceptor (10) consisting of a transparent
electrically conductive layer (12) and a photoconductive layer (13) sequentially formed
on a transparent substrate (11), and a toner (22) having no photoconductivity, characterized
by comprising the steps of:
applying said toner (22, 81) on a surface of said photoconductive layer (13);
exposing said photoconductive layer (13) applied with said toner (22, 81) from a side
of said transparent substrate (11); and
transferring toner particles on an exposed region of said photoconductive layer to
toner-receiving paper (26) opposite said photoconductive layer (13).
2. A method according to claim 1, characterized in that said photoconductive layer
(13) is uniformly charged with a polarity, and said toner (22) has an insulating property,
is charged with a polarity opposite to that of said photoconductive layer (13) and
is applied on the surface of said photoconductive layer (13).
3. A method according to claim 1, characterized in that said toner (81) has conductivity,
and said toner particles on said exposed region are selectively charged during exposure.
4. A method of electrophotography by using a photoreceptor (10) consisting of a transparent
electrically conductive layer (12) and a photoconductive layer (13) sequentially formed
on a transparent substrate (11), and a toner (22) having no photoconductivity, characterized
by comprising the steps of:
applying said toner (22, 81) on a surface of said photoconductive layer (13);
exposing said photoconductive layer (13) applied with said toner (22, 81) from a side
of said transparent substrate (11);
removing toner particles on an exposed region of said photoconductive layer (13);
and
transferring said toner particles on a non-exposed region of said photoconductive
layer (13) to toner-receiving paper (26) opposite said photoconductive layer (26).
5. A method according to claim 4, characterized in that said photoconductive layer
(13) is uniformly charged with a polarity, and said toner (22) has an insulating property,
is charged with a polarity opposite to that of said photoconductive layer (13) and
is applied on the surface of said photoconductive layer (13).
6. A method according to claim 4, characterized in that said toner (81) has conductivity,
and said toner particles on said exposed portion are selectively charged during exposure.
7. An apparatus of electrophotography for forming a toner image by using a photoreceptor
(30, 50) which consists of a transparent electrically conductive layer and a photoconductive
layer sequentially formed on a transparent substrate and which is moved along one
direction, and a toner having no photoconductivity, characterized by comprising:
charging means (32), opposite said photoconductive layer at a proper position, for
charging said photoconductive layer;
applying means (33), disposed in front of said charging means (32) along a moving
direction of said photoreceptor (30, 50), for applying on a surface of said photoconductive
layer a toner charged with a polarity opposite that of said photoconductive layer
which is charged by said charging means (32);
exposing means (36, 58), disposed in front of said applying means (33) along the moving
direction of said photoreceptor (30, 50), for exposing said photoconductive layer
from a side of said transparent substrate;
an opposite electrode (37, 59) formed at a position opposite said exposing means (36,
58) through said photoreceptor (30, 50); and
transferring means (64) for applying to said opposite electrode (37, 59) a voltage
having a polarity opposite to that of said toner, and for transferring toner particles
on an exposed region of said photoconductive layer to toner-receiving paper (39) held
between said opposite electrode (37, 59) and said photoconductive layer.
8. An apparatus according to claim 7, characterized in that said exposing means (36,
58) scans said photoconductive layer with light controlled in response to an electrical
image signal and exposes said photoconductive layer.
9. An apparatus according to claim 7, characterized in that said voltage is obtained
by superposing an AC voltage on a DC voltage.
10. An apparatus according to claim 7, characterized by further comprising:
residual toner removing means (41) for removing residual toner particles which are
not transferred to said toner-receiving paper (39); and
conveying means for conveying said residual toner particles removed by said residual
toner-removing means (41) to said applying means (33).
11. An apparatus of electrophotography for forming a toner image by using a photoreceptor
(30, 50) which consists of a transparent electrically conductive layer and a photoconductive
layer sequentially formed on a transparent substrate and which is moved along one
direction, and a toner having no photoconductivity, characterized by comprising:
charging means (32), opposite said photoconductive layer at a proper position, for
charging said photoconductive layer;
applying means (33), disposed in front of said charging means (32) along a moving
direction of said photoreceptor (30, 50), for applying on a surface of said photoconductive
layer a toner charged with a polarity opposite to that of said photoconductive layer
which is charged by said charging means (32);
exposing means (36, 58), disposed in front of said applying means (33) along the moving
direction of said photoreceptor (30, 50), for exposing said photoconductive layer
from a side of said transparent substrate;
toner-removing means (60), disposed in a vicinity of said exposing means (36, 70)
so as to be opposite said photoconductive layer, for removing toner particles on an
exposed region of said photoconductive layer;
an opposite electrode (65) disposed in front of said toner-removing means (60) along
the moving direction of said photoreceptor (30, 50); and
transferring means (64) for applying to said opposite electrode (37, 59) a voltage
having a polarity opposite to that of said toner, and for transferring said toner
particles on a non-exposed region of said photoconductive layer to toner-receiving
paper (39) held between said opposite electrode (37, 59) and said photoconductive
layer.
12. An apparatus according to claim 11, characterized in that said exposing means
(70) is an optical system to form an image of an original object (72) onto said photoconductive
layer.
13. An apparatus according to claim 11, characterized in that said voltage is obtained
by superposing an AC voltage on a DC voltage.
14. An apparatus according to claim 11, characterized by further comprising: conveying
means for conveying the toner particles removed by said toner removing means (64)
to said applying means (33).
15. An apparatus according to claim 11, characterized in that said transferring means
(64) applies the voltage to said opposite electrode (65) and illuminates said photoconductive
layer with light from a side of said transparent substrate.
16. An apparatus of electrophotography for forming a toner image by using a photoreceptor
(30, 50) which consists of a transparent electrically conductive layer and a photoconductive
layer sequentially formed on a transparent substrate and which is moved along one
direction, and a toner having no photoconductivity, characterized by comprising:
applying means (33) for applying a toner having conductivity on a surface of said
photoconductive layer at a proper position;
exposing means (36, 58), disposed in front of said applying means (33) along a moving
direction of said photoreceptor (30, 50) for exposing said photoconductive layer from
a side of said transparent substrate;
an opposite electrode (93) disposed at a position opposed said exposing means (36,
58) through said photoreceptor (30, 50); and
transferring means for applying a DC voltage to said opposite electrode (93) to transfer
toner particles on an exposed region of said photoconductive layer to toner-receiving
paper (39) held between said opposite electrode (93) and said photoconductive layer.
17. An apparatus according to claim 16, characterized in that said exposing means
(36, 58) scans said photoconductive layer with light controlled in accordance with
an electrical image signal and exposes said photoconductive layer.
18. An apparatus according to claim 16, characterized in that said voltage is obtained
by superposing an AC voltage on a DC voltage.
19. An apparatus according to claim 16, characterized by further comprising:
residual-toner removing means (95) for removing residual-toner particles which are
not transferreo to said toner-receiving paper; and
conveying means (44) for conveying the residual-toner particles removed by said residual-toner
removing means (95) to said applying means (33).
20. An apparatus according to claim 16, characterized in that said applying means
(33) charges the toner having conductivity and applies the toner on the surface of
said photoconductive layer.
21. An apparatus of electrophotography for forming a toner image by using a photoreceptor
(30, 50) which consists of a transparent electrically conductive layer and a photoconductive
layer sequentially formed on a transparent substrate and which is moved along one
direction, and a toner having no photoconductivity, characterized by comprising:
applying means (33) for applying a toner having conductivity on a surface of said
photoconductive layer at a proper position;
exposing means (36, 70), disposed in front of said applying means (33) along a moving
direction of saio photoreceptor (30, 50), for exposing said photoconductive layer
from a side of said transparent substrate;
toner-removing means (100) opposite to said exposing means (36, 70) through said photoreceptor
(30, 50) for removing toner particles on an exposed region of said photoconductive
layer;
an opposite electrode (105) disposed away from said toner-removing means (100) along
the moving direction of said photoreceptor (30, 50); and
transferring means (104) for applying a single polarity voltage to said opposite electrode
(105) to transfer said toner particles on a non-exposed region of said photoconductive
layer to toner-receiving paper held between said opposite electrode (105) and said
photoconductive layer.
22. An apparatus according to claim 21, characterized in that said exposing means
(70) causes an optical system to focus an image of a copy (72) onto said photoconductive
layer.
23. An apparatus according to claim 21, characterized in that said voltage is obtained
by superposing an AC voltage on a DC voltage.
24. An apparatus according to claim 21, characterized by further comprising conveying
means (44) for conveying the toner particles removed by said toner-removing means
to said applying means (33).
25. An apparatus according to claim 21, characterized in that said transferring means
(104) applies the single polarity voltage to said opposite electrode (105) and illuminates
said photoconductive layer with light from the side of said transparent electrode.
26. An apparatus according to claim 21, characterized in that said applying means
(33) charges said toner having conductivity and applies the toner on said surface
of said photoconductive layer.