[0001] This invention relates to a cutting device for asphalts and cement foundations.
[0002] It is well known that in order to insert tubes or ducts in a paved foundation or
to carry out pulldowns or repairs on the road, it is first necessary to cut in the
road surface, then provide to remove the foundation.
[0003] This cut in has been made hitherto by using a pneumatic hammer which drills a closely
spaced apart series of holes. Although efficient, this is a very slow and accordingly
expensive operation. It has also been attempted to use a specific machine provided
with a powered toothed circular blade. This is a very complex and accordingly costly
machine. It is also liable to a very rapid wear of the blades, so that it is seldom
used, the road builders preferring to use the conventional pneumatic hamer.
[0004] Therefore, it is the object of the present invention to provide a simple and efficient
cutting device enabling to cut the asphalt or cement foundation at a reduced cost.
[0005] The above object has been achieved by providing to cut the asphalt and cement foundations
by means of a disc blade idly mounted on a self-propelled implement which presses
the blade against the ground.
[0006] Conveniently, the thrust against the ground is provided by means of the bucket of
an excavator, or the loading shovel, or even by the aid of a hydraulic piston which
is mounted and operated by the self-propelled implement.
[0007] In case, it is also provided to mount two cutting blades in series when a cut of
considerable depth is required.
[0008] It is also possible to mount two cutting blades in parallel relationship, so that
two side by side cuts can be made at a same time and at a predetermined distance one
from the other.
[0009] Preferably the cutting blade is made of a hardened tempered steel alloy.
[0010] The invention will now be further explained with reference to some exemplary embodiments
shown in the accompanying drawings, in which:
Fig. 1 is a side view of the proposed device as mounted on an excavator;
Fig. 2 is a front view of the device shown in Fig. 1;
Fig. 2a is a front view of a variant for the cutting blade;
Fig. 3 is a view showing a further device;
Fig. 4 is a side view of a device carrying two cutting blades arranged in series relationship
for carrying out a deep cut;
Fig. 5 is a view showing a further embodiment; and
Fig. 6 is a front view of a further device, having two blades mounted side by side
thereon for simultaneously providing two cuts at a predetermined distance one from
the other.
[0011] Referring first to Figs. 1 and 2, it will be seen that the cutting blade 10 is in
the shape of a disc and is idle mounted onto a support 11 by means of a ball or roller
bearing or also by means of a case hardened steel ring nut (not shown). It is supported
by flanges 12. Centrally, said blade 10 is of uniform thickness at the central zone
10a, along which it is in contact with said two flanges 12. From this zone, the disc
blade extends with a profile having a tapered section, in which each wall 10b has
an inclination of about 5° with respect to the diametrical plane X-X of blade 10.
Instead, the end portions 10c immediately near the cutting tip 10d have an inclination
of about 45°, as clearly shown in Fig. 2.
[0012] A cutting blade 10' (Fig. 2a) having only a single tapered portion 10f departing
from central flat zone 10a' provided in front of flange 12 may also be foreseen.
[0013] As it will pe seen from Fig. 1, also showing the bucket B of an excavator, the support
or frame 11 for the cutting blade is directly attached to the bucket teeth and it
is such a bucket that with its piston P presses against the ground causing the cutting
blade 10 to penetrate into the asphalt or conglomerate foundation.
[0014] As shown in fig. 3, the downward thrust could also be imparted by a piston 15 acting
on the support 21. Here the blade 20, in this case toothed, is also idle mounted in
the support or bearing 21 and penetration thereof is provided by piston 15. The frame
22 supporting or carrying said piston 15 and support 21 can be the bearing foot of
an excavator or other means which trails the cutting blade.
[0015] When a deeper penetration into the asphalt or concrete foundation is required, two
cutting blades 10 will be mounted in series relationship, as shown in Fig. 4. In this
case, both blades 10 carried by a support 31 will be pressed downward by said piston
15, which is mounted on said frame 22, similarly as disclosed in connection with Fig.
3.
[0016] A further embodiment has been shown in Fig. 5. Therein, the blade holder support
41 comprises a triangular portion pivoted at one of its apexes 42 to the frame 23,
whereas another apex 43 thereof is operated by the rod 16 of a piston, the third apex
44 being connected to the pin 13 of said blade 10.
[0017] Finally, a further approach is that shown in Fig. 6. According to this, two cutting
blades 10 are mounted side by side and carried by two supports 51, which are fixed,
after adjustment, at a predetermined distance to a transverse bar 52 having holes
53 to which supports 51 are bolted.Bar 52 can thus define the distance between the
two blades 10 to provide a dual cut at a predetermined distance.
1. A cutting device for asphalts and cement foundations, characterized by comprising
a disc blade (10) idly mounted on a self-propelled implement and pressed against the
ground.
2. A device as claimed in Claim 1, characterized in that said blade (10) is tapered
and has a first central zone (10a) with a uniform thickness, then the walls (10b)
thereof take an inclination of about 5° with respect to the diametral plane of the
blade (10), the end portions (10c) immediately close to the cutting blade having an
inclination of about 45°.
3. A device as claimed in Claim 1, characterized by being mounted in the bucket (B)
of an excavator of a loading shovel.
4. A device as claimed in Claim 1, characterized in that the downward thrust is given
by means of a hydraulic piston (P 15) which is mounted and operated by the self-propelled
implement.
5. A device as claimed in Claim 1, characterized in that the two cutting blades (10)
are mounted in series relationship on the same support (21), so that the cut depth
is deeper.
6. A device as claimed in Claim 1, characterized in that the two cutting blades (10)
are mounted side by side in parallel relationship, so as to make simultaneously two
side by side cuts at a given distance one from the other.