TECHNICAL FIELD
[0001] This invention relates to a dispensing package for a product, and, more particularly,
to a dispensing package which includes a follower piston slidably mounted within the
package designed to establish a minimum predetermined amount of frictional resistance
to axial displacement within the package, and more easily moved upwardly than downwardly
by axial forces therein.
BACKGROUND ART
[0002] Much work has been directed to dispensing packages for liquids and other fluent masses.
Swedish Patent No. 197,618, which issued to K. H. Lundberg on January 21, 1965, from
an application filed June 21, 1961, for example, discloses a receptacle for paste-like
or liquid material comprising a transparent tube equipped on one end with a tapering
flexible hollow head having a slit opening therethrough. In one version of the receptacle
described by Lundberg, the transparent tube is equipped with a plunger provided with
a number of ring-shaped flanges extending obliquely from the plunger in a backward
direction relative to the hollow head. In use, a portion of the hollow head is manually
squeezed together thereby reducing the volume within the head and discharging material
through the slit. Upon release of the squeezing force, the slit closes as the hollow
head returns to its original volume, thus creating a slight underpressure within the
receptacle and thereby moving the plunger in a direction toward the hollow head.
[0003] A container adapted to hold semi-solid or fluent masses and embodying dispensing
features for controlling the discharge of such masses is disclosed in U.S. Patent
3,088,636, which issued to Walter B. Spatz on May 7, 1963. The Spatz '636 dispenser
describes a container having a pliant plastic head capable of decreasing the effective
volume within the container, a self- closing discharge opening, and a one-way follower
device. Inward deflection of the pliant head decreases the volume within the dispenser
and effects an opening of the discharge outlet, thus allowing the fluent material
to pass therethrough. A one-way latch mechanism is attached to the central rear portion
of the follower and includes a plurality of circumferentially spaced latch fingers
which extend laterally in an outward and rearward direction and function to engage
the inner wall of the container to prevent rearward motion of-the follower device
within the container. Upon release of the pressure on the head, the lips of the discharge
outlet are closed and the head resiliently returns to its original configuration,
thus creating a partial vacuum within the container and allowing atmospheric pressure
to act on the one-way follower device pressing it forwardly within the container.
[0004] U.S. Patent 3,768,705, which issued to Walter B. Spatz on October 30, 1973, is also
directed to a dispenser for fluent mass and shows a one-way follower slidingly mounted
within a pliant elastic container behind the fluent material contained therein. A
butterfly check-valve is disposed in the outlet of the elastic container and opens
to allow dispensing in response to squeezing of the container at any point. Subsequent
to the removal of a squeezing force on the elastic container,. the outlet check-valve
closes, thus preventing air from entering the container as the pliant container walls
return to their original position, thereby creating a negative pressure within the
container. The follower comprises a one-way latch device similar to that described
in the Spatz '636 patent having rearwardly disposed latch fingers which prevent movement
of the follower in the rearward direction. As in Spatz '636 ambient air at atmospheric
pressure moves the follower forwardly within the container as the result of the vacuum
created after a dispensing operation.
[0005] A pump-action dispensing package for liquids and paste-like products is taught in
U.S. Patent 4,301,948, which issued to Joachim Czech and Hans Sieghart on November
24, 1981. This dispenser features a container closed at its lower end by a slidable
piston and provided at its upper end with a head member which includes a variable-volume
pump chamber. The pump chamber itself is isolated from the bulk of the product in
the container by a first check valve adapted to open only towards the pump chamber,
and is isolated from an extended outlet passage by a second check valve adapted to
open only towards the outlet. Exterior manual pressure exerted on the pump head piston
decreases the volume in the pump chamber and forces product through the second check
valve and outlet, thereby dispensing a portion of the product. Upon removal of said
force, the pump chamber returns to its original volume thereby creating a partial
vacuum within the pump chamber and causing the second check valve to close and the
first check valve to open, thus permitting product from the container to enter the
pump chamber and replace the mass of product which had been dispensed.
[0006] Despite all of the prior work done in this area, as evidenced by the above-cited
patents, there remain problems of complexity of the dispensers, assembly of the parts,
reliability of function, and excessive cost. The packages of the prior art require
complex valving structures, and/or multi-part follower devices, and/or correspondingly
complex assembly pperations, and still are not always reliable in operation. Such
shortcomings result in dispensers which are messy, inconvenient, and expensive.
DISCLOSURE OF THE INVENTION
[0007] It is an object of this invention to obviate the above- described problems.
[0008] It is an object of the present invention to provide an economical and reliable dispensing
package requiring a minimum of parts and assembly operations.
[0009] It is another object of the present invention to provide a manually operated elevator-type
piston for products including solids (i.e. stick or cream dispensers).
[0010] It is also an object of the present invention to provide an improved dispensing package
with a one-piece integrally formed follower piston which can be functionally designed
in relation to the other parts of said package to optimize the functional characteristics
and convenience thereof.
[0011] It is still another object of the present invention to provide a pump dispensing
package which features added convenience without added cost in relation to other conventionally
known dispensing packages.
[0012] In accordance with one aspect of the present invention, there is provided a dispenser
for a product, wherein the product is housed in an axially extending bore of a tubular
container body having an upper end from which the product is dispensed and an open
lower end. The dispenser includes a follower piston slidably mounted within the lower
end of the tubular container body to retain the product within. The follower piston
comprises a face portion adapted to contact the product within the container body,
and a depending sidewall which is formed with at least one integral peripheral contact
band conforming to the shape of the cross section of the bore. The sidewall is adapted
to virtually resiliently longitudinally extend or contract in response to axial forces
exerted on the face portion with such change in length resulting in an inversely proportional
virtual change in lateral dimension of the peripheral contact band. The follower piston
is hollow with the interior surfaces of its face and sidewall exposed to atmospheric
pressure, and the contact band of the follower piston is dimensioned to provide an
interference fit within the bore of the container body which exerts a predetermined
normal force against the sidewalls of the bore when the follower piston is in static
condition.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] While the specification concludes with claims particularly pointing out and distinctly
claiming the present invention, it is believed that the same will be better understood
from the following description Saken in conjunction with the accompanying drawings
in which:
Figure 1 is a partially exploded perspective view of a preferred embodiment of a dispenser
incorporating the follower device of the present invention;
Figure 2 is a vertical cross-sectional view of the dispenser of Figure 1 taken along
line 2-2 of Figure 1;
Figure 3 is an enlarged vertical cross-sectional view of the dispenser follower piston
of Figure 2;
Figure 4 is a vertical cross-sectional view of an alternate embodiment of the follower
piston of the present invention;
Figure 5 is a perspective view including a partially broken away section of yet another
embodiment of the follower piston of the present invention;
Figure 6 is a partially exploded perspective view of a second preferred embodiment
of a dispenser incorporating the follower device of the present invention;
Figure 7 is an enlarged vertical cross-sectional view of said second preferred embodiment
of Figure 4 taken along the line 6-6; and
Figure 8 is a vertical cross-sectional view of a third embodiment of a dispenser incorporating
the follower device of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0014] Referring now to the drawings, wherein like numerals indicate the same elements throughout
the views, Figures 1 through 3 illustrate in detail a pump-type package 10 which includes
a container body 50, a self-sealing dispensing nozzle 30, a resilient top 20, and
a follower piston 70. The product, not shown, to be dispensed fills the package 10
interior, and can generally be any flowable substance or liquid.
[0015] The container body 50 is constructed of any substantially rigid material (such as
metal, paperboard, plastic, or composite structures combining two or more of these
materials) and comprises a tubular portion 51 open at both ends with an upper recessed
exterior portion 52 having a snap-fitment groove 54 formed therein. The tubular portion
51 preferably has a circular axial bore therethrough, but the inner cross section
of such bore can be of any desired shape (such as square, rectangular, or oval). A-
circular bore is preferred, however, because it is difficult to establish a seal around
a piston having a different configuration.
[0016] While absolute rigidity of tubular portion 51 is not essential, substantial rigidity
is preferred because the volume of fluid product dispensed from the package will be
affected during any particular dispensing operation by changes of volume permitted
by non-rigid structures and, moreover, rigidity helps insure substantially parallel
inner wall surfaces for proper sealing with the follower piston 70, which will be
discussed in greater detail below. Plastic (e.g., polypropylene, polyacrylonitrile,
or polyethylene terephthalate) is a preferred material for tubular portion 51 as it
provides expediency and ease in the manufacturing process.
[0017] Formed about the bottom outer periphery of container body 50 is an integral base
60 extending downwardly and outwardly from the outer surfaces of tubular portion 51,
the lower distal surfaces of which are coplanar with and outwardly spaced from the
lowermost end of tubular portion 51.
[0018] Resilient top 20 is preferably constructed of a resilient material (e.g. polypropylene,
polyethylene terephthalate, polyacrylonitrile, elastomers, cr polymer composites),
and has a rounded top section 21 with a smooth outer finish. Rounded top section 21
is preferably formed with a thickness in the range of approximately .43-.51 mm (.017-.020
inches) and with a radius of curvature of approximately 50 mm (2.0 inches) when used
with a container body 50 having an outside diameter of approximately 41.3 mm (1.625
inches). Actual thicknesses may vary widely, however, depending on factors such as
materials used, container diameter, etc. Depending from the outer periphery of top
section 21 is skirt 22 having a snap-fitment rib 25 formed about its lower inner periphery.
The depending skirt 22 and its snap-fitment rib 25 are sized so as to permit the resilient
top 20 to be snapped into locking relation with the recessed portion 52 and its snap-fitment
groove 54. As will be seen, the seal along the connection of resilient top 20 and
container body 50 should be substantially fluid-tight at the dispenser operating pressures
for proper operation of the subject dispensing package. The described snap/lock connection
arrangement is shown only as an example, as the container body 50 and resilient top
20 can be molded as one piece, obviating the need for such a seat, or attached by
a plethora of alternative methods such as by threads, spin-welding or adhesives.
[0019] A dispensing passageway 23 is formed through the depending skirt 22 and extends radially
outwardly through the interior of tubular protuberance 28. Circumscribing and radially
spaced from the outer surfaces of protuberance 28 is an outwardly extending circumscribing
retaining wall 26. Both the protuberance 28 and the circumscribing retaining wall
26 are concentrically aligned about a common central axis which is substantially perpendicular
to the central axis of container body 50. Tubular protuberance 28 and the circumscribing
retaining wall 26 are connected at their proximal ends by the outlet base ring 24.
Formed about the inner periphery of the distal edge of the retaining wall 26 is retention
rib 27, which extends inwardly towards the outer surface of protuberance 28.
[0020] The self-sealing nozzle 30 can comprise any check valve which permits extrusion of
product outwardly under pressure and provides for clean cut-off and sealing on release
of pressure. The particular embodiment shown is preferably injection molded of silicone
rubber (e.g. Silastic
R MDX 4-4526 available from Dow-Corning of Midland, Michigan), although a wide variety
of materials and forming procedures can be used. The nozzle 30 is shown in Figure
1 as comprising four leaves or flutes 31, however, it is contemplated that alternate
nozzles with varying structures and number of leaves can be successfully utilized
to provide a check valve and a self-sealing closure for the dispensing package. As
can best be seen in the cross-sectional view of Figure 2, the nozzle 30 interior is
formed with a generally cylindrical open inlet end 32 and an outlet end which terminates
in interconnecting closed slits 33 intermediate the individual flutes 31. Nozzle 30
is preferably formed with wall thicknesses of approximately .76 mm (.03 inches) in
its cylindrical open end 32 and .51 mm (.02 inches) in its flutes 31. An attachment
flange 34 is integrally formed at the bottom edge of open end 32 and extends outwardly
in a plane substantially perpendicular to the central axis of nozzle 30. It is preferred
that nozzle 30 be molded with the flutes 31 closed at their distal end, and thereafter
cutting the slits 33 as desired to insure that such slits 33 will have the capability
to fully close. The ability to close is important because nozzle 30 must be capable
of preventing flow of fluid into the dispenser package.
[0021] Nozzle 30 is mounted onto dispensing package 10 by telescoping its cylindrical open
end 32 over protuberance 28, and is positively held in place by a retaining ring 40
which slides over the exterior of nozzle 30 and is snapped past the inwardly extending
retention rib 27 of the retaining wall 26. Retaining ring 40 is preferably made of
polypropylene or polyethylene, but can be made of any relatively rigid material. The
dimensions of sealing ring 40 and the location of the rib 27 are such as to insure
that upon its application the sealing ring 40 will be biased against flange 34, thereby
establishing a tight seal of flange 34 against the outlet base ring 24. The manner
of attachment of nozzle 30 to the package is not critical, however, and can be accomplished
by a variety of ways known or conceivable by those skilled in the art, such as by
adhesives, spin-welding, or other mechanical arrangements. It might also be desirable
to- attach nozzle 30 internally adjacent the discharge passageway (e.g. within an
extended outlet channel).
[0022] A one-piece follower piston 70 preferably made of polypropylene or polyethylene (although
any resilient material will suffice) is slidingly mounted within the container body
51 of dispensing package 10, as shown in Figure 2. In the embodiment shown, piston
70 exhibits a convex face 76 integrally attached about its lower outer periphery to
a depending sidewall including the thin-walled, bellows-like concavities or corrugated
segments 73. The convex face 76 can have a radius of curvature of about 38 mm (1.5
inches) for use in container body 50 having an inside diameter of approximately 41.3
mm (1.625 inches), however, as will be shown, the curvature of face 76 is subject
to modification in any particular execution. Each individual concavity (or bellows)
73 is made up of one upwardly facing frusto-conically shaped wall section 74 and one
downwardly facing frusto-conically shaped wall section 75, said sections being hingedly
connected at their intersection 72. The individual concavities 73 are connected to
one another at their upper and lower extremes by integral contact bands 78, and the
uppermost bellows is similarly connected to the lower outer periphery of the piston
face 76 along a separate peripheral contact band 78. As can be seen in the cross-sectional
view of Figure 3, piston 70 is hollow and the inner surfaces of piston face 76 and
the depending sidewall and its concavities 73 are exposed to ambient air as a result
of the open bottom of piston 70.
[0023] The term "bellows-like" is used herein to connote any thin-walled corrugated or accordion-like
structure integrally formed as part of the continuous sidewall of a piston, which
takes the structural form of a resilient peripheral, reentrant section of the sidewall
and permits the piston sidewall to longitudinally extend or contract in response to
axial pressure forces exerted on the piston face, with such change in length resulting
in inversely proportional change in lateral dimension of at least one peripheral contact
band formed in the sidewall. For example, the resilient concavities 73 of piston 70
permit piston 70 to be longitudinally compressed in response to downward pressure
exerted on piston face 76 and, in an unrestricted environment, this results in a proportional
expansion of the outer diameters of contact bands 78. Piston 70 is hollow and its
open bottom permits the longitudinal extension or contraction of the piston sidewall
without interference of air which might otherwise be trapped within the piston (i.e.
axial forces act upon the opposing surfaces of piston face 76).
[0024] A piston exhibiting a bellows-like concavity with only a single peripheral contact
band is illustrated by piston 170 in the cross sectional view of Figure 4. Piston
170 includes a substantially rigid piston face 176, a depending sidewall 183, a friction
ring 181, and a peripheral contact band 178 formed in the sidewall, intermediate face
176 and friction ring 181. The convex conformation of sidewall 183 creates the resilient,
reentrant sections 173 which permit the piston sidewall 183 to longitudinally extend
or contract in an unrestricted environment, with such change in length resulting in
inversely proportional change in lateral dimension of the peripheral contact band
178. Friction ring 181 establishes a predetermined amount of frictional resistance
to movement of piston 170 within the bore of a dispenser to allow axial forces to
act upon piston face 176, thereby longitudinally extending or contracting the piston
sidewall 183 (as will be discussed in more detail below). Any means for establishing
a predetermined normal force against the inner surfaces of tubular portion 51 (i.e.
frictional resistance to movement) could be incorporated in place of friction ring
181. Piston 170 also demonstrates that the peripheral contact bands of pistons made
in accordance with the present invention need not exhibit structural characteristics
identifiably separable from the sidewall structure itself, as the contact bands 178
of piston 170 are defined as the radially largest continuous dimension of sidewall
183. It may be preferred in some executions to form contact band 178 of piston 170
as an outwardly extending rib-like structure (not shown) to improve its sealing capabilities
with the inner surfaces of the bore of a dispenser.
[0025] Referring again to Figures 1-3, the peripheral contact bands 78 of piston 70 conform
to the shape of the inner cross section of tubular portion 51, and are dimensioned
to provide an interference fit within tubular portion 51 which exerts a predetermined
normal force against the inner surfaces of the bore thereby establishing a predetermined
amount of frictional resistance to both upward and downward displacement of the piston
70 within the container body 50. Because actual lateral expansion of the contact bands
78 is prevented by the substantially rigid inner wall surfaces of the bore of tubular
portion 51 , axial compressive force (such as caused by pressure applied to the upper
surface of face portion 76) is transmitted to the bellows-like concavities 73 and
converted into increased normal force of contact bands 78 pressing against the inner
wall surfaces of tubular portion 51, thereby increasing the frictional resistance
of piston 70 to downward displacement within container body 50. Correspondingly, an
axial extensive force applied to piston 70 (such as caused by pressure acting in the
lower surface of face portion 76) would produce or tend to .produce a proportional
decrease of the outer diameters of contact bands 78, thereby reducing the normal force
exerted by contact bands 78 against the tubular portion 51 and correspondingly reducing
the frictional resistance of piston 70 to upward displacement.
[0026] Although the bellows-like concavities 73 of piston 70 shown in Figures 2, 3, 7 and
8 exhibit a saw-tooth or squarely-defined conformation, other bellows-like configurations
can also be utilized. For example, the bellows-like concavities 73 could be formed
with rounded intersections 72 and/or rounded contact bands 78 as opposed to the sharp
configurations shown. Such a rounded contact band is illustrated at 178 of the piston
170 shown in Figure 4.
[0027] The operational function of piston 170 of Figure 4 corresponds to that described
above with respect to piston 70. The friction ring 181 and the contact band 178 of
piston 170 conform to the shape of the inner cross section of a dispenser bore, such
as tubular portion 51, and are dimensioned to provide an interference fit within tubular
portion 51 to establish normal forces against the inner surfaces thereof, thereby
creating a predetermined amount of frictional resistance to both upward and downward
displacement of piston 170 therewithin -- a function corresponding to that of contact
bands 78 of piston 70. The outer periphery 180 of piston face 176 may also be dimensioned
to establish a seal and/or a predetermined amount of frictional resistance to axial
displacement with the inner surfaces of tubular portion 51. Axial compressive force
exerted on the upper surface of piston face 176 is transmitted to the bellows-like
concavities 173 formed in sidewall 183, and because friction ring 181 frictionally
resists downward displacement, such transmitted forces tend to collapse the thin-walled
sidewall 183 outwardly, resulting in an increased radial dimension of contact band
178. Because the tubular portion 51 prevents any actual radial dimensional expansion,
such dimensional . change is virtual and actually results in increase normal force
of contact band 178 against the inner wall surfaces of tubular portion 51, thereby
increasing the frictional resistance of piston 170 to downward displacement. Correspondingly,
an axial extensive force applied to piston 170 would tend to longitudinally extend
sidewall 183 tending to reduce the radial dimensions of contact band 178 thereby reducing
the normal forces and the resulting frictional resistance to upward displacement of
piston 170.
[0028] The overall length of follower piston 70 of Figure 3 depends at least in part on
the size and number of individual concavities 73 present. An individual concavity
73 is described by its included angle 77 and its pitch H, as shown in Figure 3. Included
angle 77 further comprises a downward facing angle a and an upward facing angle B.
Preferably angle 77 is in the range of from about 30° to about 120
0 and the angles a and β are approximately equal. The pitch H is the distance measured
between the centers of two successive contact bands 78, as indicated in Figure 3.
As will be described in more detail later, the frictional resistance to displacement
of the follower piston 70 can be varied to suit any particular functional need by
changing the included angle 77 of some or all of the individual concavities 73 in
a particular piston. The pitch H can also be adjusted in a particular execution to
vary the overall length of the piston 70, however, techniques of molding the piston
may limit how far pitch H may be reduced (with any particular sidewall thickness of
a piston) while maintaining good structural definition of the individual bellows or
concavities.
[0029] The piston 70 is formed as shown with four complete individual concavities 73, having
an included angle 77 of about 60°, with a and 6 each being about 30°. It has been
found that a pitch of at least about 3.2 mm (.125 inches) is preferred to obtain good
definition of the individual concavities 73 in an extrusion blow-molding forming process.
While a smaller pitch H can be successfully formed, a pitch smaller than about 4.5
mm tends to negatively affect the total variability in lateral dimensions of concavities
73 and, thus, negatively affect piston performance. It is preferred that pitch H equal
at least 10% of the outside diameter of piston 70. It has also been found necessary
for the piston 70 to be of sufficient length to resist axial misalignment within the
container during its operable life. What is sufficient, of course, will vary with
the diameter of the package. For example, if the inner diameter or bore of tubular
portion 51 of the described embodiment is approximately 41.3 mm (1.625 inches), it
has been found that an approximate length L of piston contact (length L is measured
between the uppermost and lowermost contact bands 78, as shown in Figure 3) of at
least 12.7 mm (0.5 inches) is preferred to prevent axial misalignment of the piston
70 within the container. A piston having an included angle 77 of 60°, with a and 6
each being equal to 30°, and having a pitch of 4.5 mm (.175 inches), requires approximately
three bellows 73 to obtain a length of 12.7 mm (0.5 inches). Likewise, piston 170,
as illustrated in Figure 4, should also be of sufficient length to resist axial misalignment
within the container. The overall length of piston 170 is determined most importantly
by the length of the convex sidewall 183, and a piston length L' of at least 12.7
mm (0.5 inches) is preferred for use within a tubular bore 51 having an inside diameter
of approximately 41.3 mm (1.625 inches).
[0030] Pistons 70 and 170 can be made of a wide range of resilient materials (e.g., polymers
having a flexural modulus in the range of 700 to 28,000 Kg/cm
2 or 10,000 to 400,000 psi) exhibiting strength which is capable of maintaining substantial
stability under successive loaded and unloaded conditions over extended periods of
time. Thermoplastic materials are preferred for their lower cost and ease of forming.
[0031] In order to establish a predetermined amount of frictional resistance of piston 70
to both upward and downward displacement within container body 50, piston 70 is preferably
formed with an outside diameter of its contact bands 78 approximately .25 mm (.010
inches) larger than the inside diameter (bore) of the tubular portion 51. Such intentionally
oversized dimensions provide an interference fit which develops internal forces within
the resilient piston 70 having a predetermined component acting normal to the bore
of the tubular portion 51 along the contact bands 78, thereby establishing a predetermined
frictional resistance to displacement. The predetermined minimum frictional resistance
to displacement of said piston 70 also can be measurably controlled by parameters
other than varying the amount of engineered interference between the parts. For example,
varying piston material, rial softness (durometer) and wall thickness also affect
frictional esistance to displacement. Because each contact band 78 adds an increment
of frictional resistance to the total frictional resistance of piston 70, the number
of contact bands 78 is also a factor. The correct number of contact bands can vary
widely depending on the particular frictional requirements for proper dispensing operation
of the required package, (i.e., the piston must withstand downward dispensing pressure
without substantial downward displacement, yet allow atmospheric pressure to move
it forward following such dispensing operation) and sealing requirements within the
package. While any particular piston must have at least one contact band 78, a plurality
of contact bands 78 (e.g. three or four) is preferred to establish sufficient friction
and redundant seals within a broad spectrum of packages.
[0032] Corresponding interference fits of friction ring 181, contact band 178, and the outer
periphery 180 of piston face 176 within tubular portion 51 can' likewise be utilized
to establish the predetermined amount of frictional resistance to axial displacement
of piston 170 within container body 50. In a preferred embodiment, friction ring 181
and contact band 178 are formed with an outside diameter approximately 0.38 mm (.015
inches) larger than the inside diameter of tubular portion 51, while the outer periphery
180 of piston face 176 is formed approximately 0.13 mm (.005 inches) larger.
[0033] Figure 5 illustrates yet another embodiment of a piston made in accordance with the
teachings of the present invention. Particularly, piston 270 illustrates that the
peripherally attached sidewall of a piston made in accordance with the present invention
need not necessarily be formed with a thin-walled, reentrant, bellows-like concavity
formed thereabout in order to be capable of virtually resiliently longitudinally extending
or contracting in response to axial forces exerted on its face portion, with such
change in length resulting in an inversely proportional virtual change in lateral
dimension of its peripheral contact band. It is contemplated that the sidewall of
a piston made in accordance with the present invention can comprise any structure
having at least one integral peripheral contact band which conforms to the shape of
the cross section of the bore and which is adapted to exhibit the described longitudinal
and lateral dimensional changes in response to axial forces exerted on the face portion
of the piston.
[0034] Follower piston 270 can be formed of any resilient material, as described with respect
to piston 70, and comprises the relatively thin but rigid flat face 276, a depending
sidewall 283, and friction ring 281. Depending sidewall 283 is formed of four interconnected
helical strips 278 depending from the lower outer periphery of face 276 "and attached
at their lower portions to the upper outer periphery of friction ring 281. The piston
of Figure 5 features two right-handed and two left-handed helical strips 278, each
making one complete helical revolution as it spirals from face 276 to friction 281.
Helical strips 278 form a crisscrossing arrangement and are connected to one another
at their 'intersections 285, resulting in a web-like or perforated continuous structure
making up sidewall 283. Helical strips 278 also function as peripheral contact bands
which conform to the shape of the cross section of the bore of a dispenser, and are
preferably dimensioned to provide an interference fit within the bore which exerts
a predetermined normal force against the inner surfaces of the bore in static condition.
Friction ring 281 is also dimensioned to establish a predetermined amount of frictional
resistance to movement of piston 270 within the bore of a dispenser to allow axial
forces to act upon the piston face 276, thereby longitudinally extending or contracting
the piston sidewall 283. Outer periphery 280 of piston 276 is likewise dimensioned
to establish a predetermined normal force against the inner surfaces of the dispenser
bore, and also establishes a seal with the bore to retain product thereabove.
[0035] The frictional resistance to movement established by friction ring 281 allows axial
forces acting upon piston face 276 to longitudinally extend or contract sidewall 283.
The individual helical strips 278 naturally tend to expand laterally when compressed
longitudinally, and inversely contract laterally upon longitudinal extension. The
interconnection of a pair of oppositely disposed (i.e. one left-handed and one right-handed)
helical strips 278 insures such lateral dimension change in response to longitudinal
stress by preventing the individual strips from twisting (as they would do in an unrestrained
environment to relieve such longitudinal stress). While it has been found that at
least two oppositely disposed helical strips 278 appears to be preferred to prevent
such twisting action, it is contemplated that any number of helical strips 278 could
be successfully utilized, and that their interconnecting pattern, spacing, etc., could
be varied as desired.
[0036] Piston 270 illustrates that a peripherally attached sidewall adapted to virtually
resiliently longitudinally extend or contract in response to axial forces exerted
on the face portion of a piston made in accordance with the present invention, with
such change in length resulting in an inversely proportional change in lateral dimension
of the peripheral contact band(s), can be formed in a variety of ways. One way of
forming a sidewall, exhibiting such characteristics is to perforate a cylindrical
tube-like sidewall in such a pattern (e.g. such as to form the helical/diamond pattern
shown in Figure 5) as to impart the desired functional characteristics.
[0037] The package 10 is preferably initially partially assembled in the manner described,
omitting the follower piston. The partially assembled package 10 is then inverted
and bottom-filled with product, leaving sufficient unfilled space in the open end
of the bore of container body 50 for piston 70 (or piston 170, piston 270, or any
other piston made in accordance with the present invention) to thereafter be inserted
within container body 50. Following insertion of piston 70, a container bottom cover
(not shown) might be placed over the open end ui container body 50 for aesthetic reasons,
however, such a cover must not prevent the maintanence of ambient air pressure within
the hollow rear portion of piston 70 which could interfere with the operation of package
10. The method of filling package 10 is not critical, and any appropriate process
can be utilized.
[0038] In operation, the rounded section 21 of resilient top 20 is manuatly depressed, thereby
decreasing the volume within the dispensing package and resulting in a pressure rise
in the product therein. Pressure changes within the dispensing package are transferred
through the mass of fluid product housed therein and exerted on the piston face 76.
The force generated by the pressure exerted upon face 76 is transferred therethrough
to the appended sidewall and because piston 70 has been designed to exhibit a certain
minimum frictional resistance to backward displacement within the dispensing package,
the force tends to virtually compress the corrugated segments (concavities) 73 therebelow.
The term "virtual" is used herein to signify that the various parts of piston 70,
which when loaded or unloaded in an unrestricted environment would actually compress
or expand, exhibit only minuscule compression or expansion in the physically restricted
environment of container body 50. Virtual expansion or compression, therefore, is
used to describe what is in reality the transfer of loads and forces by the structure
of piston 70.
[0039] It is observed that the sidewalls of the pistons described above include structural
elements (e.g. concavities 73, or helical strips 278) which are non-parallel to a
longitudinal axis of the piston and which deflect longitudinally in response to axial
forces imposed thereon, with such deflection tending to cause inversely proportional
lateral dimensional changes in such sidewalls. Virtual axial compression of corrugated
segments (concavities) 73 causes piston 70 sidewall to virtually expand its lateral
dimension at contact bands 78. Due to its convex nature, piston face 76 augments the
piston's virtual lateral dimension growth in response to the increased pressure in
the product by itself tending to radially expand its effective diameter. Piston face
76, however,, is preferably a substantially rigid structure because to the extent
it deforms upon loading, it will reduce the volume dispensed. One way of insuring
substantial rigidity of face 76 is to increase the thickness of its structure. In
a preferred execution, the wall thickness of face 76 is approximately 1.65 mm (.065
inches), while the appended sidewall and the bellows (concavities) 73 have a wall
thickness of approximately .64 mm (.025 inches). Corresponding wall thicknesses can
be successfully utilized in the face 176 and sidewall 183 of piston 170.
[0040] The tendency of piston 70 to expand its lateral dimension in response to increased
pressure within the dispensing package 10 results in greatly increased normal forces
exerted by the piston along its contact bands 78 against the inner surfaces of the
bore of tubular portion 51 and proportionally increased piston 70 resistance to rearward
displacement within the dispensing package 10. Such increased resistance to displacement
allows the pressure to increase within the dispensing package as the resilient top
20 is further depressed. Internal pressure increases until it exceeds the threshold
pressure required .to commence dispensing through nozzle 30. In the described embodiment,
such threshold pressure will be the sum of the pressure drop required to extrude the
fluid product housed in the container through the relatively small passageway 23 (which
in a preferred embodiment is approximately 6.4 mm or .25 inches in diameter), plus
the pressure required to open the flutes 31 of nozzle 30, plus the pressure required
to push said product through the flutes 31 once opened. The dispensing pressure for
any particular dispensing package can therefore be predetermined and controlled by
varying the dispensing passageway size and/or the functional properties of the nozzle,
while taking into consideration the viscosity of the product to be dispensed. The
dispensing pressure required in the described embodiment is approximately 0.11 Kg/cm
[1.5 pounds per square inch (psig)] when a fluid product of 300,000 cp (Brookfield)
viscosity is housed therein.
[0041] When the pressure within the dispensing package 10 reaches the threshold dispensing
pressure at the dispensing passageway 23, product will be dispensed and such dispensing
will continue until the pressure in the dispenser falls below that threshold pressure.
Upon release of the force depressing top 20, pressure within the dispensing package
begins to drop as the resilient top 20 returns toward its original position. When
such internal pressure approaches atmospheric pressure, the nozzle 30 will tend to
resiliently close due to the elastic memory of its material. As the resilient top
20 continues to move toward its original position, a partial vacuum is established
within the dispensing package 10. Such negative pressure causes atmospheric pressure
to act upon the exterior surfaces of the leaves 31 of nozzle 30, sealing the slits
33 and thus closing the nozzle in a substantially fluid-tight condition. The partial
vacuum within the package 10, therefore, obtains no substantial relief through the
nozzle 30 or through the seals created between the contact bands 78 and the inner
wall surfaces of tubular portion 51, which are capable of preventing the entry of
ambient air into the dispensing package. In a preferred embodiment, the .25 mm (.010
inches) of interference fit between the piston 70 and the inner diameter of tubular
portion 51 insures an adequate redundant seal with the five (5) contact bands 78.
Other means of providing a fluid-tight seal of said piston 70 within the container
body 50 could be equally successfully employed.
[0042] The imbalance of pressure which acts upon the piston face 76 (i.e. the vacuum acting
on the upper surface and atmospheric pressure on the lower surface) imposes an effective
upward force thereon, virtually stretching (or increasing pitch H) the successive
individual corrugated segments 73 in an upward direction, thereby tending to decrease
the effective diameter of such individual corrugated segments 73 and of the piston
70. This tendency lessens the normal force exerted by the corrugated segments 73 at
their contact bands 78 against the bore of the tubular portion 51, which proportionally
decreases the piston's frictional resistance to movement within the dispensing package
and facilitates its upward displacement therein. Piston 70 is displaced upwardly a
distance generally corresponding to the amount of fluid product dispensed, acting
to relieve the partial vacuum created by the recovery of resilient top 20, at which
point equilibrium is reached by achieving a rough balance involving the opposing pressures
and the system's resistance to further piston movement. The dispensing package 10
is now ready for another dispensing operation.
[0043] The operation of dispensing package 10 in conjunction with piston 170 (or piston
270) would be substantially identical to that described above with regard to piston
70, with axial pressure forces acting on piston face 176 (or face 276) and being transferred
into virtual lateral dimensional expansion or contraction of contact band 178 (or
helical strips 278). The frictional resistance established by friction ring 181 of
piston 170 (or similarly ring 281 of piston 270), however, will remain substantially
constant throughout operation of the dispenser.
[0044] Figures 6 and 7 illustrate an alternate and equally preferred embodiment of the subject
dispensing package. Particularly, those drawings illustrate a dispensing package 100
comprising the container body 150 for housing a mass of fluid product to be dispensed,
a resilient dispensing top 120, a self-sealing dispensing nozzle 30, a follower piston
70' and an overcap 65. As with dispensing package 10, pistons 70, 170 or 270 can be
readily substituted for piston 70' with equal success in package 100. As is apparent
from the drawings, container body 150 is substantially similar to container body 50
as described above. The tubular portion 151, recessed portion 152, snap-fitment groove
154, and base 160 correspond exactly to parts 51, 52, 54 and 60, respectively, of
the first described embodiment. A support wall 155 extends inwardly from the upper
inner surfaces of the bore of tubular portion 151 and partially closes the uppermost
end of container body 150. A plurality of piston stops 161 are integrally formed in
spaced relation about the lowermost inner periphery of container body 150, and comprise
generally rectangular protuberances extending inwardly a relatively short distance
toward. the central axis of container body 150. Piston stops 161 are shown simply
as an example of means for initially insuring the retention of piston 70' within the
container body 150 during shipping and initial use. Similar means could also be incorporated
into the dispensing package 10 as described above. Overcap 65 is of generally cup-like
shape and comprises a substantially flat circular top portion 67, a depending sidewall
68, and snap-fitment groove 66 formed about the lower inner periphery of sidewall
63.
[0045] The resilient dispensing top 120 is an integral structure and comprises a rigid button
top 121, a depending cylindrical button wall 191, rounded base 191a, concentric diaphragm
192, a substantially rigid shoulder area 193, and the rigid skirt 122. Dispensing
top 120 is preferably molded of resilient material (e.g. polypropylene, polyethylene
terephthalate, polyacrylonitrile, elastomers, or polymer composites) having a thickness
of between .38 and .51 mm (.015-.020 inches) in its concentric diaphragm 192, and
slightly thicker in the balance of its structure. The thickened areas are designed
to remain substantially rigid throughout a dispensing operation while the thinner
diaphragm 192 deflects thereby varying- the volume of package 100. As shown in Figure
7, snap-fitment rib 125 is formed on the lower inner periphery of depending skirt
122 to form a fluid-tight snap fitment with upper recessed portion 152 and the snap-fitment
groove 154 of container body 150. This snap-fitment arrangement, as well as the corresponding
arrangement described in the first embodiment above, are provided only as examples
as other connecting means could alternatively be utilized, or the resilient dispensing
top 120 and container body 150 could be unitarily molded, thus obviating a need for
connection means.
[0046] A dispensing passageway 123 is formed through the cylindrical button wall 191 and
comprises an outwardly extending tubular section 128, a circumscribing retaining wall
126, and a retention rib 127 extending inwardly about the inner surfaces of the retaining
wall 126. Again, such arrangement is provided as an example for mounting the dispensing
nozzle 30 onto dispensing package 100, however, many other methods for such attachment
are available or conceivable by one skilled in the art. The self-sealing nozzle 30
is identical to nozzle 30 as described in the previous embodiment above.
[0047] Piston 70' is essentially identical to piston 70 as described above, except that
the face portion of piston 70' has been modified to nest with the conformation of
the inner surfaces of the upper portions of package 100. A substantially circular
disk portion 91 having a frusto-conical upper face 92 extends upwardly from the piston
face 76' and is attached thereto about its lower outer periphery. Extending upwardly
from the central area of flat portion 92 is the protuberance 93 having a flat top
surface 94. The disk surface 91 is dimensioned to slide past the inner surfaces of
the support wall 155 and ailow piston 70' to move upwardly within container body 150
until the piston face 76' meets the lower surfaces of support wall 155. Protuberance
93 will likewise telescope upwardly within dispensing top 120 and insure that most
of the contained product will be dispensed. Modifying piston faces in this manner
is one way of minimizing product waste in product dispensers.
[0048] Snap-fitment rib 129a extending outwardly from the periphery of skirt 122, and stop
flange 129b similarly extending from the outer distal edge of skirt 122 are included
as an example of means for attaching overcap 65 to the dispensing package 100. Snap-fitment
groove 66 of overcap 65 lockingly interacts with rib 129a when overcap 65 is telescoped
over dispensing top 120 into closed position.
[0049] The operation of dispensing package 100 is identical to that described above with
regard to the dispensing system 10, with the exception of the manner in which the
volume of the package is to be varied. The resilient top 20 of dispensing package
10 and the resilient dispensing top 120 of dispensing package 100 are provided only
as examples of means for varying the volume of the subject dispensing package. It
is contemplated that many alternate structures for accomplishing such volume variation
are available or conceivable by those skilled in the art. Particular executions of
such volume varying means can be designed to optimize the required force and/or stroke
length necessary to provide a predetermined amount of volume variance within a specific
dispenser. For example, such means might be designed to require a relatively large
amount of axial displacement (stroke length) of a relatively small surface area to
provide a predetermined volume variance while requiring relatively less axial force
to produce the required dispensing pressure. This advantage can facilitate the dispenser's
use by small children. The volume varying means can therefore be a valuable tool in
optimizing the functional characteristics of a dispensing package to correspond to
customized usage and/or convenience considerations.
[0050] Again, package 100 is preferably partially assembled without piston 70' (or 70, or
170, or 270, etc.) for bottom filling the product as described above with regard to
package 10. Following such bottom filling, piston 70' is inserted into container body
150 such that the lowermost contact band 78 (or if piston 170 is used, the friction
ring 181) is snapped past the piston stops 161. In operation, downward manual force
is imposed upon the button top 121 thereby axially depressing said button top 121
and the rigid cylindrical button wall 191 and causing inward deflection of the concentric
diaphragm 192, as indicated by the dotted lines of Figure 7. Such axial displacement
of the resilient top 120 results in a volume reduction within the dispensing system
100 and causes pressure within said system to rise. As described in relation to the
first embodiment, the follower piston 70' resists rearward displacement in response
to such rising pressure and fluid product will be dispensed through the dispensing
passageway 123 when the internal pressure reaches the necessary level. It has been
found that in some designs of the volume varying means, such as the resilient dispensing
top 120, excessive downward force imposed thereon can cause irreversible deformation
of said means. For example, excessive downward force upon the button top 121 of the
embodiment 100 might cause excessive strain or catastrophic failure at the rounded
base 191a of the wall 191 or in the vicinity of the peripheral shoulder 193, which
could render the entire dispensing system inoperable. One way to prevent such failure
is to design into the dispensing system means for positively limiting the axial travel
of the volume varying means. An example of such a positive limitation means is illustrated
in Figure 7, which shows the support wall 155. Proper positioning of such limitation
means can also serve to meter individual doses dispensed in single dispensing operations.
[0051] It has been found that pistons can be designed to exhibit a desired degree of preferential
resistance to axial displacement in either an upward or downward direction. In the
embodiments described above, piston 70 features a structure of interconnected corrugated
concavities or bellows 73 which tend to increase said piston's resistance to downward
displacement in response to increased pressure within the dispensing package -and
which tend to decrease said piston's resistance to upward displacement in response
to vacuum (or negative pressure) within the package. Piston 70, as described, therefore
will show a preference to upward axial movement. The magnitude and character of a
piston's preference may be adjusted in several ways, for example varying the included
angle 77 and/or the individual angles a and S. While the preferred range for included
angle 77 is between 30° and 120°, theoretically the included angle of any particular
bellows 73 could range from 0° to 180°. It has been found, however, that with large
angles there is little tendency for lateral dimensional expansion of the individual
bellows with virtual axial compression thereof and, therefore, little resulting preferential
frictional resistance to displacement. When angles a and/or β are nearer the minimum
value of 0° (for example 15°), a bellows- collapsing force will result in a very limited
degree of virtual lateral dimensional expansion of the individual bellows, but higher
normal forces exerted against the inner container walls, resulting in a piston with
less lateral dimensional variability and higher frictional resistance to displacement
under load. Increasing the size of the angles results in more laterally variant piston
diameters (i.e., more tolerant to a designed interference between the piston and the
inner wall surfaces of a container in spite of container inner dimension differences),
but less preferential frictional resistance (i.e., less increase in the normal forces
exerted against the inner container walls for a given load on the piston) to displacement.
Once included angle 77 is increased beyond 120°, however, both tolerance and preferential
frictional resistance begin to decrease. Included angles of individual bellows may
therefore be adjusted to create a follower piston having a desired latitude of interference
within a container, exact optimal tolerance, and frictional resistance for any individual
dispensing package. Greater piston tolerance can be very beneficial in compensating
for manufacturing variations of container and piston dimensions common to high speed
mass-production situations. Therefore, the trade-off of less preferential frictional
resistance for greater piston tolerance can be balanced as the circumstances dictate.
Although the angles a and β are described in the embodiments as being approximately
equal, this need not be the case. It has been found that only one of the angles a
or 0 must be small (e.g. 15°) to achieve higher preferential resistance under load,
while the other angle can be large. Such a combination could be useful in facilitating
the molding procedures of a piston having small pitch and a small angle a or B, as
less intricate mold conformations would be required.
[0052] In the embodiments described, the piston face 76 is shown having a convex surface
with a preferred radius of curvature of about 38 mm (1.50 inches) and being located
adjacent the uppermost bellows 73. Another way in which piston performance may be
tuned to a particular dispensing need is by varying the shape and location of the
face 76. For example, a flat piston face could be horizontally affixed centrally within
a bellows piston, leaving both ends of said piston open. Such a piston would have
no preference to displacement within a package. Slight preference to displacement
in the upward direction could be accomplished by locating said flat piston face closer
to the upper end of said piston. If piston face 76, as described herein, were upwardly
concave as opposed to convex, instead of augmenting the tendency of the uppermost
bellows to virtually radially expand in response to downward pressure, it would tend
to radially expand in response to upward pressure, thereby slightly increasing frictional
resistance to upward displacement and improving the seal at the uppermost contact
band 78 of the piston. Such a concave shape might be desirable to insure air-tight
seals of contained fluid products which are sensitive to air. Likewise with other
pistons made in accordance with this disclosure, the piston face can assume a variety
of shapes and thicknesses according to specific functional characteristics desired.
For example, an upwardly convex face 176 of piston 170 might preferably be of thinner
thickness so that it can more easily virtually radially expand in response to downward
axial pressure, thereby augmenting the seal between the outer periphery 180 and the
inner surfaces of tubular portion 51. Piston faces can be correspondingly shaped with
various concave or convex diameters, or with mixed combinations of flat, concave and
convex conformations to precisely control piston performance characteristics. Custom-shaped
piston faces can also be utilized to allow the piston to nest with the conformation
of the upper portions of a pump dispenser to insure that substantially all the contained
product will be dispensed, thereby reducing product waste (e.g. piston 70' of Figure
7).
[0053] It has also been found that to prudently match the predetermined frictional resistance
of the piston within the container, the volume (and pressure) varying capabilities
of the volume varying means, the piston face configuration and the pressure requirements
for dispensing, the viscosity and lubricity of the fluid product to be dispensed must
be considered. Viscosity can substantially affect the pressure drop across the dispensing
conduit and may also be key in determining the number and type of sealing means required
for said piston to effectively operate and protect said fluid within the dispensing
package. For example, an upwardly concave piston face 76 would probably be desirable
to insure a fluid-tight seal of fluid products sensitive to air which have relatively
low viscosities, whereas, an upwardly convex or flat face might be sufficient with
a fluid of relatively high viscosity. It has been observed that higher viscosity fluids
tend to augment the reliability of the piston seals. Lubricity of a contained fluid
and the inherent coefficient of friction of the particular materials chosen for the
follower piston and the container body logically tend to have a direct effect on friction
values within the dispensing system, and such effects must be considered in the design
requirements of each particular execution.
[0054] Pistons, as described herein, also have applicability as follower devices in any
product dispenser which houses the product in an axially extending bore wherein the
piston can be slidably mounted. For example, piston 70 could be utilized in a solid
product dispenser, as illustrated in the cross-sectional view of Figure 8, wherein
piston 70 is slidably mounted in the lower end of the axial bore of the dispenser
1000 supporting the solid product P thereabove, and wherein piston 70 is to be manually
pushed upwardly within the axial bore to dispense the product. Dispenser 1000 is shown
with cylindrical conformation, although various shapes of the outer and inner surfaces
could be utilized. Dispenser 1000 is also shown with a snap-on cap 1065 in closed
position; however, cap 1065 is shown only as an example of closure means for such
a dispenser. This dispenser execution would be especially advantageous for use with
solid products such as stick type deodorants which are to be rubbed onto axilla surfaces,
in use, because piston 70 would resist backward displacement within the axial bore
in response to the axial compressive force created by such rubbing during the dispensing
operation.
[0055] Various modifications and uses of the described invention in addition to those discussed
above will be apparent to those skilled in the art. Accordingly, the scope of the
present invention should be considered in terms of the following claims and is understood
not to be limited to the details of structure and operation described and shown in
the specification and drawings.
1. In a dispenser for a product, wherein the product is housed in an axially extending
bore of a tubular container body having an upper end from which product is dispensed
and an open lower end, a follower piston slidably mounted within said lower end of
the bore of said body to support said product thereabove, said piston being constructed
of resilient material and comprising a face portion adapted to contact the product
and a peripherally attached sidewall which has at least one integral peripheral contact
band conforming to the shape of the cross section of said bore, said sidewall being
adapted to virtually resiliently longitudinally extend or contract in response to
axial forces exerted on said face portion with such change in length resulting in
an inversely proportional virtual change in lateral dimension of said peripheral contact
band, said piston being hollow with the interior surfaces of said face and said sidewall
exposed to atmospheric pressure, and said contact band dimensioned to provide an interference
fit within the bore which exerts a predetermined normal force against the inner surfaces
of said bore in static condition.
2. The follower piston of claim 1, wherein said sidewall further comprises at least
one thin-walled, reentrant, bellows-like concavity formed thereabout.
3. The follower piston of claim 2, further comprising a depending friction ring which
establishes a predetermined frictional resistance to displacement of said piston within
said bore in static condition, and wherein said bellows-like concavity comprises an
outwardly convex continuous depending sidewall, said sidewall being attached about
its upper periphery to said face portion and about its lower periphery to said friction
ring and having a peripheral contact band formed intermediate said face portion and
said friction ring.
4. The follower piston of claim 3, wherein said contact band is located at the radially
largest continuous outside dimension of said outwardly convex sidewall.
5. In a dispenser for a product, wherein the product is housed in an axially extending
bore of a tubular container body having an upper end from which product is dispensed
and an open lower end, a follower piston slidably mounted within said lower end of
the bore of said body to support said product thereabove, said piston being constructed
of resilient material and comprising a face portion adapted to contact the product
and a peripherally attached sidewall, the interior surfaces of said face and said
sidewall being exposed to ambient air, said sidewall being formed with at least one
thin-walled, reentrant, bellows-like concavity thereabout, the upper and lower extremes
of said concavity each being connected to an integral peripheral contact band conforming
to the shape of the cross section of the bore, said contact bands being dimensioned
to provide an interference fit within the bore which exerts a predetermined normal
force against the inner surfaces of said bore in static condition.
6. The follower piston of claim 5, wherein said sidewall is formed with a plurality
of said thin-walled; reentrant, bellows-like concavities integrally connected in seriatim
by peripheral contact bands at their upper and lower extremes thereby forming a thin-walled
accordion-like structure which resiliently permits said depending sidewall to be virtually
longitudinally strained by axial forces, said virtual longitudinal strain resulting
in inversely proportional virtual radial dimensional strain of said peripheral contact
bands.
7. The follower piston of claim 1, further comprising a depending friction ring dimensioned
to provide an interference fit within said bore which exerts a predetermined normal
force against the inner surfaces of said bore in static condition, and wherein said
sidewall further comprises at least two oppositely disposed helical strips depending
from the lower periphery of said face portion and attached at their lower ends to
the upper periphery of said friction ring, said helical strips conforming to the shape
of the cross section of said bore thereby establishing at least two peripheral contact
bands.
B. The follower piston of claim 7 , wherein there are two right-handed and two left-handed
helical strips depending from the lower periphery of said face portion and attached
at their lower ends to the upper periphery of said friction ring, each of said helical
strips formed as one full helical revolution, said helical strips being connected
to one another at their helical intersections thereby forming a perforated sidewall.
9. In a pump-type dispenser for a fluid product, wherein the product is housed in
an axially extending bore of a tubular container body having an upper end which communicates
with a discharge passageway and an open lower end, a follower piston slidably mounted
within the bore of said body and sealing the same against escape of product from said
lower end, said piston being constructed of resilient material and comprising a face
portion adapted to contact the product and a peripherally attached sidewall, said
sidewall further comprising at least one integral peripheral contact band conforming
to the shape of the cross section of said bore, and being adapted to virtually resiliently
longitudinally extend or contract in response to axial forces, exerted on said face
portion with such change in length resulting in inversely proportional virtual change
in lateral dimension of said peripheral contact band, said piston being hollow and
the interior surfaces of said face and said sidewall being exposed to atmospheric
pressure, said contact band being dimensioned to provide an interference fit within
the bore which exerts a predetermined normal force against the inner surfaces of said
bore in static condition, whereby application of pumping pressure to said product
increases said normal force to prevent movement of said piston toward the open end
of the bore and reduction of pressure within the product to below atmospheric reduces
said normal force and permits ambient air pressure to move said piston toward the
upper end of the bore until equilibrium is reached.
10. The follower piston of claim 9 , wherein said sidewall further comprises at least
one thin-walled, reentrant, bellows-like concavity formed thereabout.
11. The follower piston of claim 9 , further comprising a depending friction ring
which establishes a predetermined frictional resistance to displacement of said piston
within said bore in static condition, and wherein said bellows-like concavity comprises
an outwardly convex continuous depending sidewall, said sidewall being attached about
its upper periphery to said face portion and about its lower periphery to said friction
ring and having a peripheral contact band formed intermediate said face portion and
said friction ring.
12. The follower piston of claim 9 , further comprising a depending friction ring dimensioned
to provide an interference fit within said bore which exerts a predetermined normal
force against the inner surfaces of said bore in static condition, and wherein said
sidewall further comprises at least two oppositely disposed helical strips depending
from the lower periphery of said face portion and attached at their lower ends to
the upper periphery of said friction ring, said helical strips conforming to the shape
of the cross section of said bore thereby establishing at least two peripheral contact
bands.
13. In a pump-type dispenser for a fluid product, wherein the product is housed in
an axially extending bore of a tubular container body having an upper end which communicates
with a discharge passageway and an open lower end, a follower piston slidably mounted
within the bore of said body and sealing the same against escape of product from said
lower end, said piston being constructed of resilient material and comprising a face
portion adapted to contact the product and a peripherally attached sidewall, said
piston being hollow and the interior surfaces of said face and said sidewall being
exposed to ambient air, said sidewall being formed with at least one thin-walled,
reentrant, bellows-like concavity thereabout, the upper and lower extremes of said
concavity each being connected to an integral peripheral contact band conforming to
the shape of the cross section of the bore, said contact bands being dimensioned to
provide an interference fit within the bore which exerts a predetermined normal force
against the inner surfaces of said bore in static condition, whereby application of
pumping pressure to said product increases said normal force to prevent movement of
said piston toward the open end of the bore and reduction of pressure within the product
to below atmospheric reduces said normal force and permits ambient air pressure to
move said piston toward the upper end of the bore until equilibrium is reached.
14. The follower piston of claim 13, wherein said peripherally attached sidewall is
formed with a plurality of said thin-walled, reentrant, bellows-like concavities integrally
connected by said contact bands at their upper and lower extremes thereby forming
a thin-walled accordion-like structure which resiliently permits said sidewall to
be virtually longitudinally strained by said pumping pressure, said virtual longitudinal
strain resulting in inversely proportional virtual lateral dimensional strain of said
peripheral contact bands, whereby virtual lateral expansion of said contact bands
results in increased normal force exerted by said contact bands against the inner
surfaces of said bore, and virtual lateral compression of said contact bands results
in decreased normal force exerted thereby.
15. The follower piston of claims 4, 6 or 14 wherein the product- contacting side
of said face portion is convex.
16. The follower piston of claims 4, 6 or 14 wherein the product- contacting side
of said face portion is concave.
17. The follower piston of claims 4, 6 or 14 wherein the product- contacting side
of said face portion is flat.
18. The follower piston of claims 15, 16 or 17 wherein said face portion is connected
about its outer periphery to the upper extreme of the uppermost bellows-like concavity
by the uppermost integral peripheral contact band.
19. The follower piston of claims 6 or 14 wherein said reentrant, bellows-like concavities
have included angles of between about 30° and about 120°.
20. The follower piston of claim 19, wherein said reentrant, bellows-like concavities
each have a pitch of at least about 3.2 mm (.125 inches).