[0001] The invention relates to a device for treating a wall, for example, a ship's wall
comprising a supporting device having a head movable along the wall and an elongate
carrier connected with the head and carrying processing members.
[0002] Such a device is known from Dutch Patent Application 8004610. The elongate carrier
for the processing members may be a spraying boom. The processing members in the form
of spraying heads can spray water under very high pressure onto a ship's wall in order
to remove fouling and loose paint. The processing members may also be grit blasting
heads or paint sprayers. By means of such a known device a flat or slightly curved
ship's wall can be treated stripwise. It has been found that in the case of stronger
curves of the wall, for example at the area of the stem and stern of a ship and on
the bottom side the known device with an elongate carrier for the processing members
does no longer operate effectively.
[0003] The invention has for its object to provide a device of the kind set forth in the
preamble by means of which even strongly curved walls can be effectively treated.
[0004] This is achieved with a device embodying the invention in that the carrier comprises
a basic segment connected with the head and a plurality of relatively pivotable, elongate
segments forming a chain with the basic segment on at least one side of the basic
segment and in that moving and guiding means are provided for the pivotable movement
of the segments relative to one another, the guiding means comprising a bearing support
rigidly secured to the basic segment, a bearing support rigidly secured to the second
segment, viewed from the basic segment and a coupling rod pivotally connected with
said bearing supports, whilst the coupling rod and the first segment define a non-parallelogram-shaped,
four bar linkage and in that the moving means comprise a hydraulic jack arranged between
a bearing support rigidly secured to the basic segment and a bearing support rigidly
secured to one of the plurality of segments.
[0005] It has been found that the processing members operate satisfactorily only within
a limited, varying distance from the wall to be treated. By the device according to
the invention it is ensured that the optimum distance for the processing members can
be maintained throughout the length of the elongate carrier since the segments can
appropriately match the curvature of the wall to be treated. The movement of the second
segment from the basic segment is coupled by the coupling rod with the movement of
the first segment so that the two segments can be moved by means of only one hydraulic
jack.
[0006] In a further development 'of the device according to the invention in which the number
of segments is more than two, the guiding means comprise a bearing support rigidly
secured to each segment after the second segment, a bearing support secured to the
pre-preceding segment and a coupling rod pivotally connected with said bearing supports,
the coupling rod and the intermediate segment defining a non-parallelogram-shaped
four bar linkage. In this way the movement of each next segment is coupled with that
of the preceding segments so that the single hydraulic jack governs the movements
of all segments of the carrier. The control of the segmented carrier thus becomes
very simple.
[0007] A satisfactory interdependence of the segment. movements is obtained when in accordance
with the invention the coupling rod crosses each time the intermediate segment extending
over substantially the same distance. Thus the segments can advantageously assume
the shape of a circular arc with acceptable approximation. Since the curves of walls
such as ship's walls can be approached by a series of parts of a circle, this embodiment
is particularly suitable.
[0008] According to the invention the end of the last segment is preferably provided with
a sensor coupled with the moving means. This sensor detects the distance from the
wall to be treated. As soon as the distance becomes too small, the moving means are
actuated so that the segments are bent away from the wall. If the distance becomes
too large, the moving means move the segments towards the wall. In this way by a simple
coupling between the sensor and the moving means an automatic adaptation of the carrier
to the curvature of the wall to be treated can be obtained.
[0009] In order to collect the substances given off by the processing members during the
treatment of the wall and, as the case may be, the material removed from the wall,
a hood is connected with the carrier in accordance with the invention, said hood leaving
the carrier free only with respect to the wall. According to the invention this hood
is preferably designed in the form of bellows provided at the edges with brush elements.
The bellows can follow the movements of the carrier and ensure a satisfactory seal
with the wall. Preferably the hood is made from chrome leather which has the suitable
properties to enable the use in a bellow-shaped hood as well as to withstand the loads
occurring in operation and the substances employed thereto.
[0010] The invention will be described more fully with reference to the embodiments of the
invention shown in the Figures.
Fig. 1 is a perspective view of a carrier embodying the invention connected with the
aid of a supporting device.
Fig. 2 is a side elevation of the carrier of Fig. 1 in two extreme working positions.
Fig. 3 is partly an elevational view of a further embodiment of a carrier in accordance
with the invention also in two outermost working positions.
Fig. 4 is partly a side elevation of a further embodiment of a carrier in accordance
with the invention.
Fig. 5 is partly a perspective view of a carrier embodying the invention in which
the processing members are formed by brushes.
Fig. 6 is partly a sectional view and an elevational view of a carrier embodying the
invention, the processing member being formed by a grit blasting device.
Fig. 7 is a perspective view like Fig. 1 of a further development of the device embodying
the invention.
[0011] The device 1 comprises a supporting device 2, an arm 4 and at the end of said arm
a movable head 3 shown in Fig. 1. The head 3 is pivotally connected with the arm 4
by means of a bearing 8. The angular position of the head 3 with respect to the arm
4 is determined by a hydraulic jack 6, which engages a pivotal shaft 5 of the head
3. The supporting device 2 can reciprocately move the head 3 in the direction of the
double arrow 27 and also in a direction perpendicular thereto.
[0012] On the head 3 is rotatably mounted a carrying plate 30 by means of a bearing 7. The
carrying plate 30 can be turned with the aid of a jack 9 arranged between said plate
and an extension arm 31 of the head between the position shown in Fig. 1 and a position
turned through 90° with respect to the former.
[0013] The carrying plate 30 is provided with a console 10 in which a holder 32 is pivotally
arranged by means of a bearing 11. The first segment 12 of the carrier 35 is rigidly
secured to the holder 32.
[0014] According to the invention the carrier 35 comprises the basic segment 12 connected
with the head 3 and a plurality of elongate segments 13, 14, 15, 16 pivotally connected
with said basic segment 12. The segments 13 to 16 are pivotally interconnected to
form a chain with one another and with the basic segment. The segment 13 is connected
with the basic segment 12 by means of a hinge 23, whereas the segment 14 is connected
with the segment 13 by means of a hinge 22. In a similar manner the segments 15 and
16 are pivotally connected with one another and with the basic segment 12 on the other
side of the basic segment 12.
[0015] Fig. 1 shows that the segments 13 to 16 are provided with spray nozzles 17 capable
of spraying water supplied under high pressure through a duct 19 in the form of a
jet 18 onto a wall. This wall is not shown in the Figure. The supply of pressurized
water to the spray nozzle 17 may be performed in various ways, for example, through
separate ducts or through a duct incorporated in the carrier. This mode of supply
does not form part of the present invention, however, and will, therefore, not be
further discussed.
[0016] The segments 13 to 16 can relatively turn in a programmed way with the aid of the
guiding means 20 and the moving means 21. The guiding means 20 for the segments 13,
14 on the underside of the basic segment 12 comprise a bearing support 25 rigidly
secured to the basic segment 12, a bearing support 24 rigidly secured to the second
segment 14 and a coupling rod 26 pivotally connected with said bearing supports 25,
24. The relative movements of the pivotable segments will be discussed in detail with
reference to Figs. 2 ff.
[0017] Fig. 1 furthermore shows that the holder 32 is provided with an arm 33, between the
free end of which and the carrying plate 30 is arranged a jack 34. By sliding the
jack 34 in or out the carrier 35 connected with the holder 32 can be turned about
the axis of a bearing 11 so that the nozzles 17 can be set at an appropriate angle
to the wall to be treated.
[0018] The console 10 is furthermore provided with extension arms 28, which carry wheels
29 at their projecting ends. The rotary axis of these wheels 29 is parallel to the
longitudinal axis of the carrier 35. The supporting device 2 can urge the assembly
of carrier 35 and head 3 with the wheels 29 against the wall to be treated. By moving
the head 3 in the direction of the arrow 27 the processing members formed by the spray
nozzles 17 can treat a wall in strips.
[0019] Fig. 2 shows that the coupling rod 26 constitutes with the first segment 13 a non-parallelogram-shaped
four bar linkage. It is thus ensured that each pivot position of the first segment
13 with respect to the basic segment 12 is associated with a given pivot position
of the second segment 14 with respect to the first segment 13. In other terms the
movement of the second segment 14 is coupled with the movement of the first segment
13. The moving means 21 comprise a jack engaging the bearing support 24. Fig. 2 shows
the outermost retired position of the carrier by solid lines, whereas the outermost
advanced position is indicated by broken lines.
[0020] According to a further aspect of the invention the coupling rod 26 crosses the intermediate
segment covering substantially the same distance, whilst the distances of the bearing
supports 25, 24 from the centre line of the associated segments 12 and 14 respectively
are substantially the same. Fig. 2 shows that in this way the segments 13, 14 together
with the basic segment 12 can occupy a position approaching the shape of a circular
arc both in the retired and in the advanced state.
[0021] As is shown in Figs. 1 and 2 the device 1 comprises a carrier 35 comprising a basic
segment 12 and two further segments 13, 14 and 15, 16 respectively on each side of
the basic segment 12. However, in accordance with the intended use the number of segments
on both sides of the basic segment may be different and need not be equal to two.
[0022] Fig. 3 shows an embodiment of the invention in which on one side of the basic segment
40 three further segments 41, 42, 43 are arranged. The constructions of the basic
segment 40 and the first segment 41 and of the second segment 42 together with the
guiding means including the coupling rod 44 and the moving means including the jack
45 are mainly identical to those of the embodiment shown in Figs. 1 and 2. The third
segment 43 is pivotally connected with the end of the second segment 42. Moreover,
the third segment 43 comprises a bearing support 48, whilst the first segment 41 is
provided with a corresponding bearing support 47. Between these bearing supports is
arranged a coupling rod 46. The coupling rod 46 constitutes together with the second
segment 42 a non-parallelogram-shaped four bar linkage. In this embodiment this four
bar linkage has the same dimensions as the four bar linkage formed by the coupling
rod 44 and the first segment 41. In this embodiment of the invention it is ensured
that also the third segment 43 moves in dependence on the first segment 41. Thus all
segments 41 to 43 can be moved with the aid of a single jack 45 between the retired
position shown in Fig. 3 by solid lines and the advanced position indicated by broken
lines. Also in the four bar linkage governing the movement of the third segment 43
the distances of the bearing supports 47 and 48 from the centre line of the associated
segments 41 and 43 respectively are substantially the same so that a substantially
symmetrical movability with respect to the stretched position is obtained.
[0023] In the device 50 of Fig. 4 comprising a first segment 51 and a second segment 52
the bearing support 53 for the coupling rod 56 is provided with a plurality of points
of application 54. By displacing the point of application of the coupling rod 56 on
the bearing support 53 a different movement of the second segment 52 can be obtained
by the action of the jack 55. The Figure shows two outermost positions by broken lines
in the situation in which the coupling rod engages the point of application 54 lying
nearest the centre line of the segment 52. It is apparent that the second segment
52 in the extreme positions has turned with respect to the first segment 51 further
than the first segment 51 has turned with respect to the basic segment 57. When a
point of application 54 further away from the centre line of the segment 52 is engaged,
the relative turn of the second segment 52 with respect to the first segment 51 is
smaller. In this way the segments of the carrier can be adapted to the profile to
be treated. Apart from the possibilities of adjustment at the area of the bearing
support 53, there may be provided possibilities of adjustment near the basic segment
57.
[0024] In the embodiments of the device in accordance with the invention described above
the processing members of the carrier are formed by spray nozzles rigidly secured
to the carrier. According to a further aspect of the invention each segment may comprise
at least one mounting support for releasably mounting a processing member.
[0025] Fig. 5 shows a segment 60 of a carrier designed in the way described in the foregoing.
The segment 60 is connected by means of a hinge at one of its ends with a further
segment (not shown) of the carrier. The guiding and moving means for this segment
60 are omitted for the sake of clarity. The segment 60 is provided with two mounting
supports 62, 63. On these supports 62, 63 are mounted holders 65 with the aid of bolts
64. These holders 65 form part of brush devices 66. The brush devices 66 furthermore
comprise a brush 68 journalled in the end of the holders 65 and driven by a hydromotor
67. The hydromotor 67 is connected with inlet and outlet ducts 69 for hydraulic fluid
by pressure to the motors 67. The brushes 68 may be steel wire brushes for removing
rust and dirt and for polishing the wall 59. The brushes 68 may also be fibre brushes
for cleaning the wall 59.
[0026] Fig. 6 is a side elevation of a segment 70 of a device embodying the invention. This
segment 70 is connected by a hinge tag 71 with an adjacent segment of the carrier.
The segment 70 of this carrier is also provided with a mounting support 72. On this
support 72 is mounted a grit blasting member 74 by means of bolts 73. The grit blasting
member 74 comprises a hood 75, in the top end of which is mounted a supply blade wheel
76 which is rotatably driven. Below the hood 75 comprises a stock reservoir 81 for
grit. From this reservoir 81 grit is supplied to the blade wheel 76 by means of air
supplied through a duct 82. The grit is fed by the blade wheel 76 via the guide plates
77 to high-speed conveyor belts 78. These conveyor belts 78 project the grit with
high speed in a jet 79 against the wall 80. From the wall 80 the reverberating grit
with the removed dirt falls back into the hood 75 and is collected in the reservoir
81, from where it can be used again.
[0027] The brush devices 66 and the grit blasting members 74 are examples of processing
members which can be arranged on a carrier embodying the invention. In themselves
they do not form part of the present invention, but they only serve as examples of
processing members releasably mounted on the carrier.
[0028] Fig. 7 shows a device 84 embodying the invention which mainly corresponds with the
device 1 of Fig. 1. The device 84.comprises a carrier 85. In accordance with the invention
the carrier 85 has connected with it a hood 86 leaving it free only towards the wall
(not shown). The hood 86 has the form of bellows 87 provided at the edges with brush
elements 88. Owing to the bellows effect the brush elements 88 at the edge of the
bellows 87 are held in contact with the wall to be treated when the carrier 85 of
the device 84 is moved along said wall. The hood collects the material released by
the processing members and dirt removed from the wall. When the processing members
are formed, as is shown, by spray nozzles, the hood 86 collects sprayed water and
when the processing members are formed by grit blasting members of the kind of Fig.
6 or of another kind any released grit is collected. Moreover, the material loosened
from the wall, for example, paint residues, is collected. When the wall to be treated
is a ship's wall, the latter is very important since the paint used for ship's walls
is usually poisonous to avoid fouling. The hood 86 ensures that undesirable materials
will not get into the environment.
[0029] The material collected in the hood 86 is conducted away through a funnel 90 to a
drain tube 91. The bellows 86 have folds 89 at the level of the hinges of the segments.
Thus the bellows 86 can follow the relative movements of the segments and intimately
engage by the brush elements 88 the curved walls.
[0030] According to the invention the device 84 is provided with sensors 92, which are arranged
in this embodiment at the ends of the carrier 85. These sensors 92 detect the distance
from the wall to be treated. As is shown quite schematically in Fig. 7 the signal
from the sensors 92 can be directly used for controlling the moving means formed by
the jacks 100 and 101. Each sensor 92 co-operates with the associated jack. Fig. 7
only shows the control of the jack 100. The control of the jack 101 is identical.
[0031] The signal of the sensor 92, which may comprise a terminal switch or an approach
switch, is applied to a control-device 93. In dependence on the value of the detected
signal a corresponding control-signal is given off by the control-device 93 through
the control-conductor 95. The control-conductor 95 is connected with the control-member
94 of a control-valve 96 designed in the form of a three-position valve. The valve
96 can connect the hydraulic pressure duct 98 (shown schematically) and the drain
duct 97 with the hydraulic ducts 99 of the jack 100. When the sensor 92 detects that
the distance from the'wall becomes too small, the signal applied through the control-conductor
95 to the control-member 94 is such that the valve 96 is shifted to the right. As
a result pressurized hydraulic fluid is fed from the duct 98 to the front of the jack
100, which thus slips in and the distance of the associated segments and hence of
the sensor 92 from the wall becomes larger. When the sensor 92 detects that the distance
from the wall becomes too large, the control- device 93 applies through the conductor
95 to the control-member 94 a signal such that the valve 96 shifts to the left so
that the jack 100 slips out and the distance from the wall is reduced.
[0032] As stated above the control-devices for the lower segments of the carrier 85 can
operate completely independently of the control-devices for the upper segments of
the carrier 85. In this way completely automatic adaptation of the relative positions
of the segments of the carrier to the curvature of the wall to be treated is ensured.
In the device 84 the supporting device need, therefore, be actuated so that the carrier
85 is moved in strips along the wall to be treated. Owing to the effect of the control-devices
93 the shape of the carrier 85 automatically follows the curvature of the wall to
be treated.
[0033] Figs. 1 and 7 show that the distance of the carrier from the wall to be treated is
defined with the aid of guide wheels. As a matter of course, the supporting device
may also be designed so that the desired distance is maintained with the aid of contactless
sensors. The effect of the sensors of the carriers remains the same.
[0034] When the processing members are formed by paint sprayers, no brush elements can be
used on the hood, which would remain in contact with the ship's wall. In this case
a hood is used, the dimensions of which are such that the edge remains at a small
distance from the ship's wall. By means of a corresponding construction air containing
the paint fog can be withdrawn through the outlet tube 91. Thus the wall can be treated
in any possible manner without polluting the environments.
1. A device for treating a wall, for example, a ship's wall comprising a supporting
device having a head movable along the wall and an elongate carrier connected with
the head and carrying processing members characterized in that the carrier comprises
a basic segment connected with the head and a plurality of relatively pivotable, elongate
segments connected with one another and with the basic segment to form a chain on
at least one side of the basic segment and in that moving and guiding means are provided
for the pivotable movements of the segments relative to one another, the guiding means
comprising a bearing support rigidly secured to the basic segment, a bearing support
rigidly secured to the second segment, viewed from the basic segment, and a coupling
rod pivotally connected with said bearing supports, the coupling rod and the first
segment defining a non-parallelogram-shaped four bar linkage and in that the moving
means comprise.a hydraulic jack arranged between a bearing support rigidly secured
to the basic segment and a bearing support rigidly secured to one of the plurality
of segments.
2. A device as claimed in Claim 1 characterized in that the number of segments is
more than two and in that the guiding means comprise a bearing support rigidly secured
to each segment after the second segment, a bearing support secured to the preceding
segment with respect to the former and a coupling rod pivotally connected with said
bearing supports, the coupling rod and the intermediate segment defining a non-parallelogram-shaped
four bar linkage.
3. A device as claimed in Claim 1 or 2 characterized in that the coupling rod crosses
the intermediate segment covering substantially the same distance and in that the
distances of the bearing supports from the centre line of the associated segment are
substantially the same.
4. A device as claimed in anyone of the preceding Claims characterized in that at
the end of the last segment there is provided a sensor coupled with the moving means.
5. A device as claimed in anyone of the preceding Claims characterized in that each
segment comprises at least one mounting support for releasably mounting a processing
member thereon.
6. A device as claimed in anyone of the preceding Claims characterized in that a hood
is connected with the carrier so that it leaves the carrier free only towards the
wall.
7. A device as claimed in Claim 6 characterized in that the hood is designed in the
form of bellows provided at the edges with brush elements.
8. A device as claimed in Claim 7 characterized in that the hood is made from chrome
leather.