BACKGROND OF THE INVENTION
Field of the Invention
[0001] The present invention relates generally to an on-strand type sintering apparatus
having a sintering zone and a cooling zone extending along a horizontal strand and,
more particularly, to both a waste gas circulation method and a waste gas circulation
system for heat recovery of the on-strand type sintering apparatus.
Description of the Prior Art
[0002] In the prior art, there have been proposed a variety of waste-heat recovering methods
for a sintering apparatus, all of which have not succeeded in providing an efficient
one. In other words, the methods thus far proposed have failed to reach the level
of the so-called "energy generating process" in which such energy is generated as
can sufficiently cover that to be consumed for driving the sintering apparatus itself.
[0003] The sintering apparatus existing in the art is generally divided into two types,
namely, a separate type, in which a sintering machine and a cooling machine are so
separately arranged that the sintered ore product discharged from the former is introduced
into and cooled by the latter after it has been crushed, and an on-strand type in
which a sintering zone and a cooling zone immediately following the former zone are
formed to extend along a horizontal strand.
[0004] In the separate type sintering apparatus, heat radiation takes place while the sintered
ore product, which is still hot, is being crushed, and pallets of the sintering machine,
which have conveyed both the charge mixture of ore, solid fuel and flux to be sintered
and the sintered ore product, are returned back in a still hot state to receive a
fresh charge mixture while allowing its heat to radiate to the surrounding atmosphere.
This makes it rather difficult to effectively recover the heat which remains conserved
in the cooling machine. Another heat loss is caused while the sintered ore product
is being transferred from the sintering machine to the cooling machine. In the cooling
machine, moreover, the sinter supplied has been so roughly crushed that it has a limited
surface area to be effective for the cooling operation. As a result, the sintered
ore product or sinter cannot be sufficiently cooled down unless the flow rate of cooling
air is increased. This inevitably lowers the temperature of the waste gases coming
from the downstream half of the cooling machine, thus making it difficult to recover
the heat from the relatively cool waste gases. Therefore, no separate type sintering
apparatus of the prior art has endeavored to recover any heat from the downstream
half of its cooling machine. Even if, on the other hand, it is intended to recover
the heat from the waste gases coming from the upstream half of the cooling machine,
it is unnecessary to preheat a heat transferring medium such as water because those
waste gases contain no suflur oxides SO
x. On the contrary, the water has to be preheated in case the waste gases coming from
the intermediate and downstream portions of the sintering machine are to be subjected
to a heat exchanging process. This is because those waste gases contain such a considerable
amount of SO
x that condensation of sulfuric acid is undesirably invited.
[0005] In the latter type, i.e., on-strand type sintering apparatus having its sintering
and cooling zones formed along the common strand, the heat recovery is conducted only
from the waste gases coming from the cooling zone while allowing the sensible heat
of the hot waste gases to uselessly dissipate into the atmosphere. In this respect,
more specifically, the waste gases coming from the cooling zone is so sufficiently
hot as to permit the heat recovery therefrom. This is because the sinter in the cooling
zone shrinks to generate fine cracks all over the secion of the cooling zone so that
its effective surface area to be cooled can be so increased as to reduce the flow
rate of the cooling air and to shorten the cooling time period.
SUMMARY OF THE INVENTION
[0006] It is, therefore, an object of the present invention to provide a waste gas circulation
method for effectively recovering the heat which might otherwise be released from
an on-strand type sintering apparatus having its sintering and cooling zones extending
continuously along a horizontal strand.
[0007] Another object of the present invention is to provide a waste gas circulation system
for putting the above-specified method into practice by repeatedly circulating the
waste gases through a charge mixture of ore, solid fuel and flux being sintered and
through the sintered ore product thereby to effectively recover the heat which might
otherwise be carried away by the waste gases discharged.
[0008] The present invention is based upon the aforementioned differences between the separate
type and on-strand type sintering apparatus and has been conceived in view of the
facts that the waste gases discharged from the sintering apparatus take their maximum
temperature at a point where the sintering reaction is completed in the actual run
of the sintering apparatus, namely, where the cooling operation is started, and that
the point and its neighborhood act as an important zone for recovering that sensible
heat.
[0009] The gist of the present invention resides in that the hottest waste gases arising
at the final stage of the sintering zone and at the front stage of the cooling zone,
in which the sintering reaction is completed, are subjected to heat recovery, and
in that the problem, which naturally takes place in the case of the heat recovery,
namely, the condensation of sulfur oxides SO
x of the waste gases in the form of droplets of sulfuric acid is prevented by preheating
the water, which is supplied for the purpose of that heat recovery, with the waste
gases coming from the downstream half of the cooling zone.
[0010] According to a feature of the present invention, there is provided a waste gas circulation
method for heat recovery of on-strand type sintering apparatus which includes: a sintering
zone having a plurality of wind boxes; and a cooling zone extending just downstream
of said sintering zone and having a plurality of wind boxes, comprising: a first step
of exchanging the heat of still hot waste gases coming from the wind boxes belonging
to both the intermediate stage and at least a portion of the final stage of said cooling
zone with cold water to recover said heat thereby to heat said cold water into hot
water; and a second step of exchanging the heat of the hot waste gases coming directly
from the wind boxes belonging to a mixed zone consisting of the final stage of said
sintering zone and the front stage of said cooling zone with the hot water, which
has been heated at the first-named heat exchanging step,to recover the second-named
heat thereby to heat said hot water into steam, whereby the heat generated by the
sintering action of a charge mixture of ore, solid fuel and flux can be efficiently
recovered as said steam from a sintered ore product, and whereby sulfur oxides, which
are carried in the mixture of the hot waste gases having passed through both the wind
boxes belonging to the final stage of said sintering zone and wind boxes belong to
the front stage of said cooling zone, can be maintained at a relatively high temperature
during the second-named heat exchanging step by the hot water, which has recovered
the heat of said still hot waste gases, so that said sulfur oxides can be prevented
from condensing in the form of droplets of sulfuric acid while ensuring substantially
corrosion-free operation of the second-named heat exchanging step.
[0011] According to another feature of the present invention, the second heat exchanging
step comprises; a first sub-step of exchanging the heat of the hottest waste gases
coming directly from the wind boxes (16
3) belonging to a mixed zone consisting of the final stage of said sintering zone and
the front stage of said cooling zone with steam to recover the second-named heat thereby
to heat said steam into superheated steam, and a second sub-step of exchanging the
heat of the waste gases, which have been subjected to the first heat exchanging sub-step,
with the hot water, which has been heated at the first heat exchanging step, thereby
to heat said hot water into the steam which is to be heated at the first heat exchanging
sub-step.
[0012] According to still another feature of the present invention, there is provided a
waste gas circulation system for heat recovery of on-strand type sintering apparatus
which includes: a sintering strand arranged generally in a horizontal direction; conveying
means for conveying a charge mixture of ore, solid fuel and flux along said sintering
strand; feeding means for feeding said conveying means with said charge mixture; ignition
means for igniting the solid fuel in said charge mixture at the surface thereof so
that the sintering of said charge mixture may be started; and a plurality of wind
boxes arranged on line below and opened toward said charge mixture through the pallets
of said sintering strand, said wind boxes being so grouped as to belong to an ignition
zone, which underlies said ignition means, a sintering zone, in which the sintering
reaction of said charge mixture proceeds until it is completed, and a cooling zone
in which a sintered ore product resulting from said sintering reaction is cooled down,
comprising: first heat exchanging means for exchanging the heat of still hot waste
gases coming from the wind boxes belonging to both the intermediate stage and at least
a portion of the final stage of said cooling zone with cold water to recover said
heat thereby to heat said cold water into hot water: first waste gas circulating means
for sucking and supplying fresh air to the sintered ore product at both the intermediate
stage and at least a portion of the final stage of said cooling zone, and for circulating
the still hot waste gases, which have passed through said wind boxes of said intermediate
and final stages of said cooling zone, through said first heat exchanging means to
the charge mixture, which is being and has been sintered at a mixed zone consisting
of the final stage of said sintering zone and the front stage of said cooling zone;
second heat exchanging means for exchanging the heat of the waste gases coming directly
from the wind boxes belonging to said mixed zone with steam to recover the second-named
heat to heat said steam into superheated steam; third heat exchanging means disposed
in tandem downstream of said second heat exchanging means for exchanging the heat
of the hottest waste gases, which have passed through said second-named heat exchanging
means, to recover the third-named heat thereby to heat said hot water into the steam
which is to be heated by said second-named heat exchanging means; second waste gas
circulating means for sucking and supplying said hottest waste gases to the second-named
heat exchanging means and then to the third-named heat exchanging means and for circulating
the waste gases, which have passed through said second-and third-named heat exchanging
means, to the charge mixture which is to be sintered at the front and intermediate
stages of said sintering zone.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Other objects, features and advantages of the present invenion will become more apparent
from the following description taken in conjunction with the accompanying drawings,
in which:
Fig. 1 is a schematic view showing the arrangement of an example of a separate type
sintering apparatus according to the prior art;
Fig. 2 is also a schematic view but shows the arrangement of an on-strand type sintering
apparatus which is equipped with a waste gas circulation system embodying the present
invention;
Fig. 3 is an enlarged flow chart showing an essential portion of the waste gas circulation
system of Fig. 2 for regeneratively cooling the sintered ore product so as to effectively recover
its heat through heat exchanging operations;
Fig. 4 is similar to Fig. 3 but shows another embodiment of the waste gas circulation
system according to the present invention; and
Fig. 5 is a graphical presentation illustrating the patterns of both temperatures
and NOx and SOx concentrations in the sintering zone, which are plotted against the distance taken
along the strand.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0014] Before entering into detailed description of the present invention, cursory review
will now be made upon the separate type sintering apparatus of the prior art, which
is indicated generally at reference numeral 10. Indicated at reference numeral 11
is a sintering strand which is arranged to extend in a horizontal direction.
[0015] The sintering strand 11 supports a plurality of not-shown pallets which are driven
to travel in series therealong so that they are successively fed with a hearth layer
and a charge mixture of ore, solid fuel and flux from a hearth layer hopper 12 and
a mixture surge hopper 13, respectively. As the pallets on the sintering strand 11
travel, the charge mixture is ignited at its surface by the action of an ignition
furnace 14 so that the sintering reaction of the charge mixture may be started. At
the same time, fresh air is sucked by the action of a suction blower 15 through the
charge mixture by way of a plurality of wind boxes 16, which are arranged on line
below the sintering strand 11 and which are consecutively numbered at 1 to 14 and
through a suction system 17 so that the resultant waste gases may be introduced into
an electrostatic precipitator 18
1 and subsequently into a desulfurating and denitrating device 18
2. The suction system 17 is composed of a corresponding number of branch ducts or downcomers
17
1, which are respectively connected with the wind boxes 16 (i.e., Nos. 1 to 14), and
a trunk duct or collector main 17
2 which is connected with the downcomers 17
1 in a merging manner and which has its downstream portion extending through the electrostatic
precipitator 18
1 , the suction blower 15 and the desulfurating and denitrating device 18
2. Moreover, the downcomers 17
1 are respectively equipped with valves 17
3 for controlling the respective flow rates of the waste gases therethrough. The waste
gases thus cleared of the dust and the SO
x and NO
X are discharged from the collector main 17
2 to the atmosphere by way of a stack 19. Incidentally, the pallets are driven to travel
on rails 21, which are mounted on the sintered strand 11, by the rotations of a charge
side sprocket 22 and a discharge side sprocket 23.
[0016] As those pallets travel along the sintering strand 11, the charge mixture is ignited
at its surface by the action of the ignition furnace 14. The solid fuel in the charge
mixture thus ignited sinters the ore more deeply into the charge mixture as this mixture
is conveyed from the feed end to the discharge end. The resultant sinter or the sintered
ore product is crushed by means of a crusher 24. The crushed sinter is fed to a not-shown
cooling machine in which it is cooled down. In this meanwhile, dust resulting from
the crushing operation is so much that it has to be carried by suction to a not-shown
dust collector (which may be of electrostatic type).
[0017] Turning now to Fig. 2, an on-strand type sintering apparatus, which is indicated
generally at reference numeral 20 and which is equipped with a waste gas circulation
system 30 according to the present invention, will be described. Incidenally, like
reference numerals indicate like or corresponding parts of the sintering apparatus
10 of the prior art shown in Fig. 1. Below the strand 11 of the sintering apparatus
20, there are arranged on line a number of, e.g., twenty wind boxes. These wind boxes
are divided into a first group of wind boxes 16
1 (which are numbered at 1 to 6), a second group of wind boxes 16
2 (which are numbered at 7 to 11), a third group of wind boxes 16
3 (which are numbered at 12 to 16), and a fourth group of wind boxes 16
4 (which are numbered at 17 to 20).
[0018] More specifically, the first group wind boxes 16
1 are further grouped into the wind boxes Nos. 1 and 2, which belong to the ignition
zone underlying the ignition furnace 14, and into the wind boxes Nos. 3 to 6, which
belong to the front stage of the sintering zone where the sintering reaction of the
charge mixture proceeds. The second group wind boxes Nos. 7 to 11 belong to the intermediate
stage of the sintering zone where that sintering reaction further proceeds. The third
group wind boxes Nos. 12 to 16 belong to the final stage of the sintering zone, where
that sintering reaction is completed, and to the front stage of a cooling zone where
the sintered ore product is cooled down. The fourth group wind boxes Nos. 17. to 20
belong to the intermediate and final stages of the cooling zone where the sinter or
sintered ore product is sufficiently cooled down for the subsequent crushing operation
resorting to a crusher 24'.
[0019] The first group wind boxes 16
1 , i.e., Nos. 1 to 6, are connected with the stack 19 through an electrostatic precipitator
18
1 and a blower 15
1 by way of the downcomers 17
11 and the collector main 17
21. On the other hand, the second group wind boxes 16
2 , i.e., Nos. 7 to 11, are made to merge into the collector main 17
21 through a desulfurating and denitrating device 18
2 and a blower 15
2 by way of the downcomers 17
12 and the collector main 17
22. On the contrary, the third group wind boxes 16g, i.e., Nos. 12 to 16, are connected
through the downcomers 17
13 and the collector main 17
23 with a waste-heat boiler 25 so that the waste gases may be circulated, after they
have exchanged their heat with hot water or steam flowing through water pipes, to
a sintering zone hood 26 by the action of a blower 15
3. Moreover, the fourth group wind boxes 16
4, i.e., Nos. 17 to 20, are conneced through the downcomers 17
14 and the collector main 17
24 with a waste-heat boiler 27 so that the waste gases may be circulated, after they
have exchanged their heat with the water flowing through a water pipe, to a mixed
zone hood 28 by the action of a blower 15
4. Incidentally, reference numeral 29 indicates a fresh air guide hood which extends
above the pallets travelling over the wind boxes Nos. 17 to 20 of the intermediate
and final stages of the cooling zone and above the discharge end of the sintering
apparatus 20 for guiding fresh air into the sinter. Since the fresh air guide hood
29 forms such a compartment as is opened toward the discharge end for allowing the
dust, which might otherwise drop down to the outside, to be returned together with
the fresh air to the particular sinter.
[0020] Pure water is supplied from the outside to flow through the water pipe of the waste-heat
boiler 27 until the resultant hot water flows into a steam drum 31, as better seen
from Fig. 3. On the other hand, the hot water reserved in the lower portion of the
steam drum 31 is pumped out by the action of a pump 32 to the evaporator portion 25
2 of the waste-heat boiler 25 so that it is heated into steam, which is to be returned
to the steam drum 31. The steam thus reserved in the upper portion of the steam drum
31 is guided through the superheater portion 25
1 of the waste-heat boiler 25, in which it is heated into superheated steam. This superheated
steam is then discharged to the outside so that its energy may be recovered as an
electric power by driving a steam turbine or the like.
[0021] Reverting to Fig. 2, incidentally, refernece numerals 33
1 and 33
2 indicate dampers which are connected, respectively, between the downcomers 17
11 and 17
12 leading from the wind boxes 16
1 and 16
2 of the front and intermediate stages of the sintering zone and between the downcomers
17
12 and 17
13 leading from the wind boxes 16
2 of the intermediate stage of the sintering zone and the wind boxes 16
3 of the mixed zone. The dampers 33
1 and 33
2 thus connected are adjusted so as to obtain a smooth sloping variation in the pressure
difference at each boundary portion between the adjacent groups of wind boxes.
[0022] Turning now to Fig. 4, there is shown another embodiment of the present invention,
in which the water pipe of the waste-heat boiler 27 is also divided into two portions,
i.e., an evaporator portion 27
1 and an economizer portion 27
2 both connected with the steam drum 31. The remaining construction is absolutely the
same as the first embodiment shown in Fig. 3, and the description to be made in the
following is accordingly directed only to the different portion of the construction.
[0023] The pure water is supplied at a flow rate, which corresponds to the steam generation
rate of the waste-heat boilers 25 and 27, first to the economizer portion 27
2 of the waste-heat boiler 27, in which it is preheated until it flows into the steam
drum 31. On the other hand, the hot water reserved in the lower portion of the steam
drum 31 is pumped out by the actions of the pumps 32 and 32
1, respectively, to the evaporator portions 25
2 and 27
1 of the waste-heat boilers 25 and 27, in which it is heated until it is returned to
the steam drum 31. The steam thus separated by the steam drum 31 is then introduced
into the highest-temperature portion or the superheater portion 25
1 of the water pipe of the waste-heat boiler 25 until it is discharged as the superheated
steam to the outside of the heat exchanging system under discussion.
[0024] Fig. 5 illustrates the sintering zone temperature distribution and the NO
x and SO
x concentration patterns along the strand in accordance with the present Example .
With close reference to Fig. 5, it will be understood that the point at which the
sintering reaction is completed is located at the wind box No. 14. More specifically,
the instant when the temperatures A of the waste gases reach their maximum in an actual
running operation is found to occur approximately three minutes after the temperature
of the combustion zone of the lowermost layer has reached the maximum temperature.
That instant is referred to as the "Burn Through Point" which is indicated at reference
letters BTP. In the present Example, the mixed zone extending from the wind box No.
12 to the wind box No. 16, the latter of which belongs to the cooling zone downstream
of the Burn Through Point, allows heat recovery of the waste gases at a high temperature
of 400 to 500 °C. Furthermore, the waste gases in that mixed zone, which consists
of the final stage of the sintering zone and the front state of the cooling zone,
still has an oxygen concentration as high as 19 to 20 % and a moisture content as
low as 1.0 to 1.5 % so that the particular waste gases can be advantageously reused
as the burning air. Thus, this reuse is conducted for the wind boxes Nos. 3 to 11,
which belong to the front and intermediate stages of the sintering 'zone, so that
generation of NO
x can be restricted to 15 to 20 %. Incidentally, reference letter C appearing in Fig.
5 indicates the high-temperature zone at 1200
OC or higher, namely, the combustion zone where the charge mixture is being burned.
[0025] The high-temperature combustion zone C reaches the lowermost surface at the end of
the second group wind boxes 16
2. Despite of this fact, the sintering reaction at this point is not completed yet,
as has been touched in the above, so that the SO
x is still generated at such a considerable rate as will invite the mixing of the SO
x with the waste gases coming from the third group wind boxes 16
3 belonging to the mixed zone. Therefore, one might deduce that sulfuric acid would
condense in the form of droplets on the water pipes of the waste-heat boiler 25 and
would cause corrosion of the evaporator and superheating pipes. However, since the
pure water has already been heated in the waste-heat boiler 27 so that at least the
warm water will flow through those pipes of the waste-heat boiler 25, there is no
danger of the pipe corrosion due to the condensation of sulfuric acid.
[0026] Next, the experimental conditions and the resultant heat recovery rates in case the
waste gas circulation system of the foregoing embodiments was run for actual applications
are enumerated in the following:
Production rate of sintered ore: 12,000 tons/day Supply of pure water: 90 tons/hour
(at 20 °C) Temp. of waste gases into boiler 25: 530 °C Temp. of waste gases out of
boiler 25: 155 °C Temp. of waste gases into boiler 27: 380 °C Temp. of waste gases
out of boiler 27: 200 °C Superheated steam: 90 tons/hour (at 370 °C, 30 atm.)
Turbine-generated power: 20,000 KW
(For reference, the sintering apparatus has a total power consumption of 10,000 KW.)
[0027] Thanks to the construction thus far described, according to the present invention,
it is possible to achieve heat recovery of regenerative type while assuring that the
boiler components will not be corroded by the waste gases.
1. A waste gas circulation method for heat recovery of on-strand type sintering apparatus
(20) which includes: a sintering zone having a plurality of wind boxes (16); and a
cooling zone extending just downstream of said sintering zone and having a plurality
of wind boxes (16), comprising:
a first step of exchanging the heat of still hot waste gases coming from the wind
boxes (164) belonging to both the intermediate stage and at least a portion of the final stage
of said cooling zone with cold water to recover said heat thereby to heat said cold
water into hot water; and
a second step of exchanging the heat of the hot waste gases coming directly from the
wind boxes (163) belonging to a mixed zone consisting of the final stage of said sintering zone and
the front stage of said cooling zone with the hot water, which has been heated at
the first-named heat exchanging step, to recover the second-named heat thereby to
heat said hot water into steam,
whereby the heat generated by the sintering action of a charge mixture of ore, solid
fuel and flux can be efficiently recovered as said steam from a sintered ore product,
and whereby sulfur oxides, which are carried in the hot waste gases having passed
through both the wind boxes (16
3) belonging to the final stage of said sintering zone and to the front stage of said
cooling zone, can be maintained at a relatively high temperature during the second-named
heat exchanging step by the hot water, which has recovered the heat of said still
hot waste gases, so that said sulfur oxides can be prevented from condensing in the
form of droplets of sulfuric acid while ensuring substantially corrosion-free operation
of the second-named heat exchanging step.
2. A waste gas circulation method according to Claim 1, the second named heat exchanging
step comprises:
a first sub-step of exchanging the heat of the hottest waste gases coming directly
from the wind boxes (163) belonging to a mixed zone consisting of the final stage of said sintering zone and
the front stage of said cooling zone with steam to recover the second-named heat thereby
to heat said steam into superheated steam; and
a second sub-step of exchanging the heat of the waste gases, which have been subjected
to the first heat exchanging sub-step, with the hot water, which has been heated at
the first heat exchanging step, thereby to heat said hot water into the steam which
is to be heated at the first heat exchanging sub-step.
3. A waste gas circulation method according to claim 2, further comprising:
a first step of circulating the waste gases, which have been subjected to the second
heat exchanging step, to the charge mixture carried on the pallets above the wind
boxes (162) of the remaining or front and intermediate stages of said sintering zone thereby
to preheat the same charge mixture, whereby reducing the content of nitrogen oxides
and sulfuric oxides in the waste gases from the front and intermediate stage of the
sintering zone; and
a second step of circulating the waste gases, which have been subjected to the first
heat exchanging step, to the charge mixture which is being and has been sintered on
the pallets above the wind boxes (163) belonging to the final stage of said sintering zone and to the front stage of said
cooling zone, whereby recovering the sensible heat of said waste gases.
4. A waste gas circulation method according to Claim 2, further comprising:
a third step of exchanging the heat of said still hot waste gases with said hot water
to recover said heat thereby to heat said hot water into steam.
5. A waste gas circulation method according to Claim 2, wherein said hottest waste
gases come from that portion of said charge mixture, in which the sintering reaction
is completed.
6. A waste gas circulation method according to Claim 5, wherein said portion is located
to extend over the Burn Through Point of said sintering apparatus.
7. A waste gas circulation system for conducting the waste gas circulation method
according to Claim 1, said system being characterized by comprising:
first heat exchanging means (27) for exchanging the heat of still hot waste gases
coming from the wind boxes (164) belonging to both the intermediate stage and at least a portion of the final stage
of said cooling zone with cold water to recover said heat thereby to heat said cold
water into hot water:
first waste gas circulating means (154, 1714, 1724) for sucking and supplying fresh air to the sintered ore product at both the intermediate
stage and at least a portion of the final stage of said cooling zone, and for circulating
the still hot waste gases, which have passed through said wind boxes (164) of said intermediate and final stages of said cooling zone, through said first heat
exchanging means (27) to the charge mixture, which is being and has been sintered
at a mixed zone consisting of the final stage of said sintering zone and the front
stage of said cooling zone;
second heat exchanging means (25) for exchanging the heat of the waste gases coming
from the wind boxes (163) belonging to said mixed zone with said hot water to heat said hot water into steam;
second waste gas circulating means (153, 1713, 1723) for sucking and supplying said waste gases to the second heat exchnging means and
for circulating the waste gases, which have passed through said second heat exchanging
means, to the charge mixture which is to be sintered at the front and intermediate
stages of said sintering zone.
8. A waste gas circulation system for conducting the waste gas circulation method
according to Claim 2, said system being characterized by comprising:
first heat exchanging means (27) for exchanging the heat of still hot waste gases
coming from the wind boxes (164) belonging to both the intermediate stage and at least a portion of the final stage
of said cooling zone with cold water to recover said heat thereby to heat said cold
water into hot water:
first waste gas circulating means (154, 1714, 1724) for sucking and supplying fresh air to the sintered ore product at both the intermediate
stage and at least a portion of the final stage of said cooling zone, and for circulating
the still hot waste gases, which have passed through said wind boxes (164) of said intermediate and final stages of said cooling zone, through said first heat
exchanging means (27) to the charge mixture, which is being and has been sintered
at a mixed zone consisting of the final stage of said sintering zone and the front
stage of said cooling zone;
second heat exchanging means (251) for exchanging the heat of the waste gases coming directly from the wind boxes (163) belonging to said mixed zone with steam to heat said steam into superheated steam;
third heat exchanging means (252) disposed in tandem downstream of said second heat exchanging means (251) for exchanging the heat of the waste gases, which have passed through the second
heat exchanging means (251), thereby to heat said hot water into the steam which is to be heated by said second
heat exchanging means (251);
second waste gas circulating means (153, 1713, 1723) for sucking and supplying said hottest waste gases to the second heat exchnging
means (251) and then to the third heat exchanging means (252) and for circulating the waste gases, which have passed through the second and third
heat exchanging means (251, 252), to the charge mixture which is to be sintered at the front and intermediate stages
of said sintering zone.
9. A waste gas circulation system according to Claim 8, wherein the first heat exchanging
means includes a waste-heat boiler (27) having its upstream portion communicating
with the respective wind boxes (164) of both the intermediate and final stages of said cooling zone, wherein the first-named
waste gas circulating means includes a blower (154) for sucking the waste gases, which have passed through the first-named heat exchanging
means, and for supplying them to the charge mixture at said mixed zone, wherein the
second and third heat exchanging means (251, 252) commonly include a waste-heat boiler (25) having its upstream portion communicating
with the respective wind boxes (163) of said mixed zone, and wherein the second circulating means includes a blower (153) for sucking the waste gases, which have passed through the second and third heat
exchanging means (251, 252), and for supplying them to the charge mixture at both said ignition zone and the
front and intermediate stages of said sintering zone.
10. A waste gas circulation system according to Claim 8, said system further including
a steam drum (31) having its hot water reserving portion connected with both the first
and third heat exchanging means (27, 252) and its steam reserving portion connected with the second and third heat exchanging
means (251, 252).
11. A waste gas circulation system according to anyone of Claim 7 or 8, further comprising:
fourth heat exchanging means (271) disposed in tandem upstream of the first heat exchanging means (272) for exchanging the heat of said still hot waste gases, before the first heat exchanging
means, with said hot water to heat said hot water into steam.
12. A waste gas circulation system according to Claim 11, wherein said fourth heat
exchanging means (271) includes a waste-heat boiler (27) shared with the first heat exchanging means (272).