[0001] This invention relates to business form assemblies, and more particularly, to such
assemblies providing mailer assemblies. An object of this invention is to provide
an improved continuous business form assembly of at least two webs for collation and
sealing into mailer assemblies.
[0002] In a principal aspect, the invention refers to an improved business form assembly
comprising a message web having a message sheet and a cover web having a cover sheet.
The message sheet has a longitudinal dimension between end edges along a longitudinal
axis and a transverse dimension between marginal edges along a transverse axis. Marginal
lines of perforations extend along the marginal edges fully between the end edges.
Transverse, end lines of perforations extend along the end edges only between the
marginal lines of perforations. The message cover sheet has a longitudinal dimension
between cover sheet end edges equal to the longitudinal dimension of the message sheet,
and a transverse dimension between cover sheet marginal edges equal to the transverse
dimension of the message sheet. The cover sheet is superimposed upon the message sheet
and has marginal lines of adhesive along the cover sheet marginal edges. These adhesive
lines extend fully between the cover sheet end edges and are nearer the cover sheet
marginal edges than the message sheet marginal perforation lines are to the message
sheet marginal edges. Transverse, end lines of adhesive are along the cover sheet
end edges, extending fully between the cover sheet marginal edges and being nearer
the cover sheet end edges than the message sheet end perforation lines are to the
message sheet end edges. Preferably, cover sheet marginal and transverse, end lines
of perforations are superimposed on the message sheet marginal and transverse, end
lines of perforations. The marginal and end lines of adhesive adhere the cover sheet
to the message sheet.
[0003] Other objects, advantages and features are part of the detailed description of the
preferred embodiment. The detailed description follows a brief description of the
drawing.
Brief description of the Drawings
[0004] The preferred embodiment a mailer business form assembly in accordance with the present
inventionwill be described by way of example in relation to the accompanying drawing,
in which:
Fig. 1 is a plan view of a preferred mailer assembly invention, with a corner of a
cover sheet turned back to reveal detail; and
Fig. 2 is a second plan view of the mailer assembly of Fig.l,with the cover sheet
and message sheet shortened to reveal detail.
Detailed Description of the preferred Embodiment
[0005] Referring to Figs. 1-2, the preferred embodiment of the invention is a business form
assembly 4 comprising a message web 1, a cover web 2 and a back web 3. The webs 1,
2, 3 have superimposed, spaced series of transverse, margin-to-margin perforation
lines 40; and superimposed, marginal feed strips 50. The webs 1, 2, 3 provide mailer
assemblies hereinafter referred to as mailers, each mailer extending between adjacent
perforation lines 40. Each mailer comprises a message sheet 5, a top cover sheet 6
and a bottom cover sheet 7. As will be described, when the assembly 4 is completed,
the sheets 5, 6, 7 are adhered to each other totally about their peripheries that
is to say along their margins and across their centers. The message sheet 5 is rectangular.
It has a longitudinal dimension between a straight upper end edge 8 and a straight
and parallel lower end edge 9. It has a transverse dimension between straight, parallel,
marginal edges 10, 11. The sheet 5 has (and also the sheets 6, 7 have) pin feed holes
in the feed strips 50.
[0006] A first message sheet marginal line of perforations 12 extends along and spaced from
the first message sheet marginal edge 10. A second message sheet marginal line of
perforations 13 extends along and spaced from the second message sheet marginal edge
11. The lines 12, 13 extend longitudinally, fully between the message sheet end edges
8, 9. The marginal edge 10 and line 12 define a first longitudinally extending margin
14 of the sheet 5. The edge 11 and line 13 define a second longitudinally extending
margin 15.
[0007] A first, transverse end line of perforations 16 extends along but spaced from the
end edge 8. A second, transverse end line of perforations 17 extends along but spaced
from the end edge 9. The lines 16, 17 extend only between the marginal perforation
lines 12, 13. The edges 8, 9 and lines 16, 17 define end strips 18, 19 on the sheet
5. Preferably, end strips 18, 19 have lonngitudinal widths approximately equal to
each other.
[0008] The lines 12, 13, 16, 17 define a message area 23. The top cover sheet 6 has a longitudinal
dimension between top cover sheet end edges 25, 26 equal to the longitudinal dimension
of the message sheet 5 between its edge ends 8, 9. The top cover sheet 6 also has
a transverse dimension between top cover sheet marginal edges 27, 28 equal to the
transverse dimension of the message sheet 5 between its marginal edges 10, 11. Marginal
lines of perforations 29, 30 extend longitudinally along the top cover sheet marginal
edges 27, 28. The lines
I 29, 30 define marginal strips 31, 32 on the sheet 6, which have a transverse width
less than the width of the message sheet margins 14, 15.
[0009] A first, transverse end line of perforation 16' extends along and spaced from the
end edge 25. A second, transverse line of ; perforations 17' extends along and spaced
from the end edge 26. The lines 16', 17' extend only between the marginal lines of
perforations 29, 30. The edges 25, 26 and lines 16', 17' define end strips 18', 19'
on the sheet 6.
[0010] Within the marginal strips 31, 32, the sheet 6 has marginal lines of adhesive 33,
34. The adhesive lines 33, 34 extend fully between the top cover sheet end edges 25,
26. The adhesive lines are joined along the end edges 25, 26 by transversely extending,
end lines of adhesive 35, 36. The lines 35, 36 are within the end strips 18', 19'.
The adhesive lines 33, 34, 35, 36 circumscribe the periphery of the sheet 6 As most
preferred, the adhesive lines 33-36 are a heat sealable adhesive. When heated, with
the sheets 5, 6 separated from their webs or not, and the sheet 6 superimposed on
the sheet 5, the adhesive adheres sheet 6 to sheet 5, outward of the perforation lines
12, 13, 16, 17 of the sheet 5 and in the margins 14, 15 and end strips 18, 19. The
perforation lines 12, 13, 16, 17, 29, 30, 16', 17' remain useful to separate the message
areas from the margins 14, 15 and end strips 18, 19. Pressure sensitive or remoistenable
adhesive may be employed as an alternate to the heat sealable adhesive.
[0011] The sheets 5 and 6, so adhered, form a mailer assembly useful with or without the
sheet 7. If used without the sheet 7, the assembly forms a message unit. Each message
unit remains sealed, and may be opened by removal of the top cover sheet marginal
strip 31, with the message sheet margin 14, along the perforation lines 29, 12. Since
the perforation line 29 is offset from the line 12, an edge is created that can be
manually grasped. A message area, such as 23, may then be separated from its message
unit, along other perforation lines. As most preferred, all the transverse perforation
lines 16, 20, 21, 17 are progressive, in that perforation size is large toward the
edge 10, and is progressively reduced toward edge 11. These progressive perforations
facilitate separation of the message areas.
[0012] When the assembly has a back cover sheet, the preferred back cover sheet 7 has longitudinal
and transverse dimensions equal to those of the cover sheet 6. The sheet 7 also has
a pattern of adhesive lines identical to that of sheet 6, and the same reference numbers
are used to identify the adhesive lines on sheet 7 as are used on sheet 6. The sheet
7 may be a combined second message and bottom cover sheet, and may be a reversed,
or turned over, duplicate of sheet 6, without the glassine window.
[0013] The preferred embodiment of the invention is now described. The assembly may be fed
into a collating and sealing machine with messages preprinted on the message areas.
The sheets may be automatically collated, the message unit severed and sealed together.
If preferred, the message units may be self- contained envelopes with transparent-covered
windows, such as windows 37, shown on sheet 6.
[0014] The preferred embodiment may be varied, without departing from the invention. Therefore,
to particularly point out and distinctly claim the subject matter regarded as invention,
the following claims conclude this specification.
1. A business form assembly comprising:
a message web having a message sheet, the message sheethaving end edges, marginal
edges, a longitudinal dimension between the end edges along a longitudinal axis, and
a transverse dimension between the marginal edges along a transverse axis, marginal
lines of perforations along the marginal edges of the message sheet extending fully
between the end edges, transverse, end lines of perforations extending along the end
edges between the marginal lines of perforations; and
a cover web having a cover sheet, each cover sheet having cover sheet end edges, cover
sheet marginal edges, a longitudinal dimension between the cover sheet end edges equal
to the longitudinal dimension of the message sheet, a transverse dimension between
the cover sheet marginal edges equal to the tans verse dimension of the message sheet;
the cover sheet being superimposed upon the message sheet and further having marginal
lines of adhesive along the cover sheet marginal edges extending fully between the
cover sheet end edges and being nearer the cover sheet marginal edges than the message
sheet marginal perforation lines are to the message sheet marginal edges, transverse,
end lines of adhesive along the cover sheet end edges extending fully between the
cover sheet marginal edges and being nearer the cover sheet end edges than the Message
sheet end perforation lines are to the message sheet end edges, the marginal and end
lines of adhesive adhering the cover sheet to the message sheet.
2. A continuous business form assembly comprising:
a message web having a series of spaced, transverse perforation lines and a plurality
of message sheetsbetween the transverse perforation lines, each message sheet having
end edges along the transverse perforation lines, marginal edges, a longitudinal dimension
between the end edges along a longitudinal axis, and a transverse dimension between
the marginal edges along a transverse axis, marginal lines of perforations along the
marginal edges of the message sheet extending fully between the end edges, transverse,
end lines of perforations extending along the end edges between the marginal lines
of perforations; and
a cover web having a series of spaced transverse perforation lines and a plurality
of cover sheets between the perforation lines, each cover sheet having cover sheet
end edges along the tansverse perforation lines, cover sheet marginal edges, a longitudinal
dimension between the cover sheet end edges equal to the longitudinal dimension of
a message sheet, a transverse dimension between the cover sheet marginal edges equal
to thetransverse dimension of a message sheet;
each cover sheet being superimposed upon a message sheet and further having marginal
lines of adhesive along the cover sheet marginal edges extending fully between the
cover sheet end edges and being nearer the cover sheet marginal edges than the message
sheet marginal perforation lines are to the message sheet marginal edges, transverse,
end lines of adhesive along the cover sheet end edges fully between the cover sheet
marginal edges and being nearer the cover sheet end edges than the message sheet end
perforation lines are to the message sheet end edges, the marginal and end lines of
adhesive adhering each cover sheet to a message sheet.
3. A business form assembly constructed and arranged substantially as herein described
with reference to the accompanying drawings.