[0001] The present invention relates to a method for handling a coal-water suspension to
be kept stored in a tank connected to a burner, and to be supplied to the burner for
combustion therein.
[0002] In order to obtain a satisfactory dispersion of the coal powder in the suspension,
which-is a prerequisite for a steady and stable combustion of the coal-water suspension,
a constant viscosity of the coal-water suspension must be maintained while being stored
in the tank. However, the achievement thereof may be uncertain due to occurring sedimentation
in the tank, change of the chemicals included in the coal-water suspension, and evaporation
of water from the coal-water suspension while being stored. The larger the viscosity
of the coal-water suspension, the more stable is the suspension, i.e. said problem
in that case will be less accentuated but on the other hand a heavy coal-water suspension
does not have the rheology required to make possible combustion thereof in the burners
available today. Therefore, it is common practice at present to store coal-water suspensions
with a viscosity which allows direct combustion in the burner, and to maintain the
viscosity constant during storing in the tank by using stirrers. The method is not
efficient, because there may exist, notwithstanding the arrangement of stirrers, different
viscosities at different levels in the tank, and because high investment and operational
costs are required for effecting the stirring in the tank.
[0003] Facilitated handling of coal-water suspensions at lower investment and operational
costs while obtaining a homogeneous suspension having the desired viscosity and rheology
for combustion in a burner will be achieved by the method of the invention which has
obtained the characteristics appearing from claim 1. As a consequence thereof the
coal-water suspension can be supplied to the tank and be stored therein in a condition,
considerably heavier than that allowing combustion in the burner. In that connection
it is not necessary that the heavy suspension is stored while being stirred continuously
or intermittently, due to the greater stability of such suspension. Before the suspension
is supplied to the burner, the defined volume of the coal-water suspension is stirred,
which can be effected in a smaller stirring tank, and the suspension is diluted to
such rheology that the combustion in the burner can take place without disturbances
and by utilizing the burner constructions available at present.
[0004] The invention also relates to a stirring tank for working the method of the invention
with the characteristics appearing from claim 6.
[0005] In order to explain the invention in detail reference is made to the accompanying
drawing in which
FIG. 1 shows diagrammatically a system for working the method of the invention while
FIG. 2 is a side view, partly a vertical sectional view, of a stirring tank included
in the system of FIG. 1, and
FIG. 3 is a sectional view along line III - III in FIG. 2.
[0006] Referring first to FIG. 1, it may be assumed that the system shown therein is arranged
in a district heating plant in which a coal-water suspension is used for the combustion.
For storing the coal-water suspension in association with the heating plant a storing
tank 10 is provided to which the coal-water suspension is supplied by means of a tank
truck 11. The coal-water suspension stored can have a considerably higher viscosity,
i.e. can be heavier,than that allowing combustion of the coal-water suspension in
burners of available construction. The suspension may be so heavy that it has a high
stability eliminating stirring in the storing tank 10. As a consequence thereof the
tank will be of a simple construction and can be constructed in the same manner as
conventional oil tanks.
[0007] However, the coal-water suspension in the storing tank 10 cannot be supplied directly
to the burner 12 included in the system. Before this is done, the suspension must
be homogenized by stirring and also dilution to a rheology suitable for combustion.
This is effected in the stirring tank 13 which is shown in more detail in FIGS. 2
and 3.
[0008] As will be seen from FIGS. 2 and 3, the stirring tank has an inlet 14 and an outlet
15 which are connected to separate passages in a conduit 16 extending axially into
the stirring tank 13 to be angled radially downwards and to have the openings of the
passages adjacent the bottom of the stirring tank. The stirring tank is supported
by a number of rotatably mounted rubber wheels 17, and one or several of these wheels
can be driven for rotating the stirring tank 13. In order that coal powder of the
coal-water suspension shall not adhere to the inside surface of the stirring tank
13, a number of segments 18 are arranged supported loosely by the stirring tank so
as to slide against the inside surface of the cylindrical wall while scraping continuously
against said wall.
[0009] The heavy coal-water suspension supplied to the stirring tank 13 from the storing
tank 10 thus will be stirred effectively in the stirring tank 13 in order to obtain
a completely homogenized coal-water suspension.
[0010] In order to dilute the coal-water suspension to a suitable viscosity and rheology
for the following combustion the homogenized coal-water suspension is mixed with water
before it is supplied to the burner 12. This can be effected in different ways. E.g.
diluting water can be supplied from a distribution net by a conduit 19 to the stirring
tank 13 such that the dilution takes place in the stirring tank. However, burners
have also been proposed recently wherein the coal-water suspension supplied to the
burner is dehydrated just before combustion, and it is also conceivable to return
the water recovered by the dehydration, to the stirring tank 13 as indicated by a
conduit 20 in FIG. 1. Alternatively, dilution water from net or burner can be supplied
to the homogenized coal-water suspension downstream of the stirring tank 13 in a dilution
mixer 21 arranged for this purpose.
[0011] The amount of coal-water suspension supplied per time unit to the stirring tank 13
can be larger than the amount combusted per time unit in the burner 12, and in that
case the excess amount can be allowed to return to the storing tank 10 as shown by
means of a conduit 22 in FIG. 1. In this manner the coal-water suspension is continuously
kept circulating through the stirring tank 13. Alternatively, the coal-water suspension
supplied from the stirring tank 13, which is not used in the burner 12, may be allowed
to return not to the storing tank 10 but to the stirring tank 13 such that there is
obtained a circulation of the coal-water suspension through the stirring tank 13 only.
[0012] Within the scope of the invention the method of the invention can be applied by using
another type of stirring than that described herein. However, the stirring tank shown
herein is of a simple embodiment, but it is very effective and therefore advantageous
considering the low investment and operational costs.
1. Method for handling a coal-water suspension to be stored in a tank (10) connected
to a burner (12),and to be supplied to the burner for combustion therein, characterized
in that the coal-water suspension is stored in the tank (10) in a heavy condition
and that a defined volume (13) of the coal-water suspension is being stirred and after
dilution with water is supplied in a more fluid, well suspended homogenized condition
to the burner (12) for combustion.
2. Method as claimed in claim 1, charac- terized in that part of the coal-water suspension,
which has been treated in the defined volume (13) is supplied to the tank (10) or
the defined volume, the coal-water suspension or part thereof being continuously circulated.
3. Method as claimed in claim 1 or 2, characterized in that water for diluting the
coal-water suspension is supplied to the defined volume (13) to be mixed therewith
under stirring.
4. Method as claimed in claim I or 2, characterized in that water for diluting the
coal-water suspension is added to be mixed therewith while the coal-water suspension
is being supplied to the burner.
5. Method as claimed in claim 3 or 4, characterized in that the dilution water completely
or partly consists of water which has been separated from the coal-water suspension
in the burner (12).
6. Stirring tank for working the method for handling a coal-water suspension according
to any of claims 1 to 5, arranged to receive a defined volume of the coal-water suspension
under stirring, charac- terized in that the stirring tank having cylindrical form,
is supported for rotation and is provided with conduits for supplying the coal-water
suspension to the rotating stirring tank and for discharging said suspension therefrom,
respectively.
7. Stirring tank as claimed in claim 6, characterized in that the tank is supported
by support wheels (17) engaging the outside surface of the cylindrical wall.
8. Stirring tank as claimed in claim 6 or 7, characterized in that inside the stirring
tank loosely supported bodies (18) are arranged to slide against the inner surface
of the cylindrical wall of the stirring tank during the rotation thereof.