[0001] The present invention concerns a cartoning machine for alimentary paste of the kind
socalled "cannelloni" which is formed by tubular members designed for being filled
with a stuffing of meat or greens.
[0002] It is known that this kind of paste is rather fragile because of its typical tubular
form having a relatively great diameter and a thin thickness, whereby the paste during
the treatment process from the drying phase to the cartoning phase should be handled
by special care. It is really evident that the paste of this kind cannot be cartoned
or packed by introducing in the carton the "cannelloni" in bulk either because a constant
and predetermined quantity of pieces could not be assured in each carton or because
the "cannelloni" could easily break in such an operation.
For these reasons the cartoning of "cannelloni" has been hitherto carried out only
manually.
[0003] The present invention seeks to mechanize this operation under control of a minicomputer
by using an equipment comprising in succession a chute for feeding in bulk the paste
such as "cannelloni" or the like, four operational assemblies serially connected along
a substantially straight and horizontal stretch and a station for the loading of the
"cannelloni" into cartons, the latter operation being carried out along a vertical
stretch. Said operational assemblies comprise:
- a vibrating grid chute which has a slight slope from the loading end to the unloading
end where a means is provided to supply the "cannelloni" one by one;
- a first continuous belt conveyer for the axial orientation of the paste pieces,
which is provided with an inclined and a vertical side boards defining between each
other a space in which a belt having a width slightly greater than that of a "cannellone"
is running;
- a second continuous conveyer comprising two continuous belts which are running in
unison and are arranged parallel with each other at a mutual distance lower than the
diameter of a "cannellone", rolls being idle mounted on transversal shaft in the space
between said belts, and a station for the integrity and size check of each "cannellone"
and means to eject each non-integral or out of size "cannellone" being associated
to said second conveyer;
- a third continuous storage belt conveyer similar to the previous one but covered
by a cap which can be opened and advancing in both directions;
- a fourth continuous loading belt conveyer longer than but similar to the previous
ones and associated to means for interrupting the further supply of paste to said
conveyer and for stopping the motion of the belt; and
- a cartoning station operating in a vertical plane and comprising a vertical, tubular
loader opened at both ends and having a rectangular cross section the width and the
length of which are about equal to those of the paste member, the height of the loader
being higher than the sum of the diameters of the "cannelloni" to be introduced in
the underlying carton, and within the loader means being provided for supporting the
column of "cannelloni" to be introduced in a carton, said means being connected through
an arm to a continuous belt which is moving step by step, and without a transversal
wall of the loader other means being provided which consists of a vertical blade having
a width smaller than that of the carton and being parallel to the cross surfaces thereof,
said blade being movable vertically in both directions thus allowing the "cannelloni"
to be orderly arranged within the underlying carton, near the entrance of the loader
a sensor being provided to sense the transit of each loaded "cannellone" and to supply
a signal for advancing said belt by a step.
[0004] The equipment comprises also a traditional machine to supply the cartons under opened
condition to the loading position and to remove them after the loading, means being
provided responsive to the presence of a carton in the loading position.
[0005] The mechanized equipment according to the invention is operating under control of
a minicomputer suitably programmed.
[0006] The main advantage of the cartoning equipment according to the present invention
is that of saving labor in a particularly boring work such as that of taking one "cannellone"
at a time and arranging it gently in its right position within the carton up to the
complete filling thereof. Furthermore it allows the cartoning operation to be executed
without the employed staff handling the paste and therefore it has the advantage of
a greater hygiene compared with the manual cartoning. It should be still noted that
the preliminary and complete check of each single "cannellone" gives a high efficiency
to the operating process.
[0007] These and other features of the invention will be more evident from the following
description of an exemplary, non-limiting embodiment of the invention to be considered
with reference to the accompanying drawings, wherein:
Figs. 1A and 1B together show a schematic top view partially cutaway of the cartoning
equipment according to the present invention;
Fig. 2 is a detail of Fig. lA in enlarged scale and shows the station for checking
and ejecting the non-integral and/or irregular "cannelloni";
Fig. 3 is the vertical, longitudinal, partial section in enlarged scale of the loading
belt conveyer and of the upper part of the loader along the line A-A of Fig. lB; and
Fig. 4 is a frontal, partial elevation view taken from the plane B-B of Fig. lB of
the cartoning station limited to the area of loading of the "cannelloni" into a carton.
[0008] With reference to Figs. lA and 1B to be considered together a feeding chute is generally
designated by 1, a vibrating grid chute by 2, a continuous belt conveyer for the longitudinal
orientation of the paste members such as "cannelloni" or the like by 3, a continuous
double movable belt conveyer, in which the integrity and size check for each "cannellone"
and the ejecting of the irregular and/or non-integral ones are carried out, by 4,
a continuous double movable belt conveyer for the storage of the "cannelloni" by 5,
a continuous double movable belt conveyer for the loading by 6, and a cartoning station
by 7.
[0009] The chute 1 consists of a plane longitudinally inclined from the loading end to the
unloading one and provided with side boards la and supplying the material in bulk
to the vibrating chute 2. The vibrating chute 2 supported by a framework (not shown)
consists of a grid provided with longitudinal inclined side boards 21. The grid chute
is formed by longitudinal rods 22 connected by underlaying transversal bars 22a forming
a support plane with longitudinal channels of small depth with respect to the diameter
of the "cannelloni" in order to promote a longitudinal arrangement of the "cannelloni"
supplied in bulk. In proximity to the unloading end, above the chute 22, 22a, upstanding
walls 23 and 24 are provided one after the other slanting to the feeding direction
of the "cannelloni", between which in combination with a cross bar 26 placed at suitable
height a passageway being defined the dimensions of which are such that one "cannellone"
at a time is supplied to an inclined and folded channel 25 having a slightly concave
bottom. An alectric motor 27 transmits through an eccentric 28 a swift, longitudinal
alternating movement to the vibrating grid chute 2. The channel 25 leads to the loading
end of the following continuous belt conveyer 3 designed for aligning longitudinally
the "cannelloni" one after the other. The continuous belt conveyer 3 comprises a stationary
frame 31 and a continuous movable belt 32 which is wide essentially as much as the
diameter of the "cannellone". A fixed, inclined side board 33 placed on the side where
the material is unloaded from the channel 25 and a fixed, vertical side board 34 are
provided along the longitudinal edges of the belt 32. The belt 32 is advanced by an
electric motor 35. The continuous belt conveyer 4 following the belt conveyer 3 is
provided with two fixed side boards 41 which are longitudinally inclined downwards
to the longitudinal plane of simmetry of the belt conveyer 4 so that the lower edges
thereof are spaced from each other approximately by a length smaller than the maximum
diameter provided by the "cannelloni".
[0010] Two continuous, parallel belts 42 having a circular section are vertically aligned
with said lower edges of the side boards 41 and are made for instance of plastic material,
the upper spans of which being spaced from each other by a length smaller than the
diameter of the "cannellone". Said upper spans of the belts 42 lie about at the same
level as the lower edges of the side boards 41, whereby supporting each "cannellone"
along longitudinal lines of contact of the lower part of the "cannellone", so that
any other part thereof is free of any contact. The two belts 42 are supported by two
coaxial end pulleys (not shown), one of which is driven, and by eventual, intermediate
idle pulleys. The belts 42 act as support and advancing means for the "cannelloni".
The space between the lower edges of the side boards 41 is empty except for idle rolls
142 having transversal axis. The pulley 40 transmitting the movement to the driven
pulleys of the belts 42 is driven in this embodiment by the same motor 35 which drives
the belt 32; it should have, however, a diameter smaller than that of the pulley 36
driving the belt 32 because the belts 42 should have a greater speed than that of
the belt 32 in order to permit the "cannelloni" 100 to be somewhat spaced from each
other to facilitate the check thereof. To the belt conveyer 4 an integrity and size
control station is associated in order to eject the defective "cannelloni" from the
conveying line. To this end the station comprises a first assembly for controlling
the integrity of the "cannelloni" which is assembled on a rectangular transversal
frame 1
44 including the side boards 41 and the belts 42.
[0011] On each horizontal arm of the frame 144 facing the path where the "cannelloni" 100
are running ultrasonic wave transmitting devices 44 are provided each of them is sensing
a portion equal to a fourth of the cylindrical surface of each "cannellone" 1
00. Said devices 44 sense the integrity of a "cannellone" comparing the sensed parameters
with the preset ones relative to an integral "cannellone" and supplying in case of
a difference a signal which drives the ejector 48 described below. A second assembly
for checking of the length of the "cannellone" is provided after said first checking
assembly 44. Said second assembly is provided with photoelectric cell sensors 45,
46, 47 located along the path in the feeding direction of the material such that the
distance between the first sensor 45 and the second sensor 46 is equal to the minimum
allowed length of the "cannelloni" and the distance between the first sensor 45 and
the third sensor 47 is equal to the maximum allowed length of the "cannelloni". Also
this assembly supplies a signal when the circuit of all cells 45, 46, 47 is opened
or when the circuit of the photoelectric cell 45 is closed before the circuit of the
photoelectric cell 46 is closed. The compressed air ejector 48 with jet directed upwards
is placed in an intermediate position between the sensors 45, 46 and the belts 42
beneath the latter. The air is conveyed through a pipe 49 controlled by a valve 149
(Figs. lA, 2) which opens in response to a signal supplied by the sensing means 44
or 45, 46, 47. Beyond the control statition the belt conveyer 5 is provided with a
cover 54 which can be opened and is formed by a plate preferably of transparent plastic
material such as "plexiglass" hinged at 154 on the upper edge of one of the side boards
41 (shown in opened condition in Figs. lA, 1B and 2) and abuting against the edges
of the side boards 41.
[0012] The continuous belt conveyer 5 has a length such as to allow the "cannelloni" to
be stored therein before their loading.
[0013] The continuous belt conveyer 5 consists as the previous one of inclined side boards
51 between which pairs of continuous belts 52 are running, said belts looking like
rings and running in londitudinal vertical planes around pulleys mounted at the ends
of the belt conveyer; at least one of which being driven. Such a belt conveyer is
identic in its structure to the previous one and comprises in turn supporting idle
rolls 152. A plate cover 54 identic to that of the belt conveyer 4 is hinged on the
upper edge of one of the side boards 51. The driven pulleys of the belts 52 are driven
by a gearing connected to a compressed air motor 53 operating in both directions.
[0014] The continuous loading belt conveyer 6 (Figs. 1B and 3), which is placed in succession
to the storage belt conveyer 5, is similar to the latter in its structure, i.e. it
is provided with inclined side boards 61, guiding idle rolls 162, continuous belts
62 running in longitudinal, vertical planes around end pulleys 262, at least one of
which being driven. Said driven pulleys are driven by an electric motor 63.
[0015] The longitudinal axis of the loading belt conveyer 6 is, however, inclined with respect
to the horizontal plane upwardly in the feeding direction of the material in order
to guide the "cannelloni" toward the loader 71 disclosed below.
[0016] The belts 62 of the loading belt conveyer 6 are driven by said motor 63 with a speed
greater than that of the belts 52 of the previous belt conveyer 5 in order to provide
a new separation between the paste members 100. Said belt conveyer 6 is provided with
a photoelectric cell sensor 64 preferably mounted between the entrance ends of the
side boards 61 of the belt conveyer 6 and at a height such that the beam is intercepted
by the advancing "cannellone". The sensor is connected to a circuit which is normally
closed. A stopping device is provided near the input end of the belt conveyer 6. It
consists of a transversal, vertical gate means 69 the height of which can be adjusted
acting on a supporting L-shaped arm 67 integral with the stem 68 (Fig. 3) of the piston
of a hydraulic cylinder 66 having vertical axis supported by a bracket 167.
[0017] The cartoning station 7 (Figs. 1B, 3 and 4) is provided at the end of the loading
belt conveyer 6 in the feeding direction of the material. The cartoning station 7
(Fig. 4) comprises a framework 70 supporting a stationary loader 71 consisting of
a vertical, hollow member having open ends and a substantially rectangular cross section
of length and width slightly greater than those of a "cannellone" 100 and being provided
at its upper end with a loading mouth located in proximity of the end of the loading
belt conveyer 6 and limited by two longitudinal, inclined side boards 72 and by a
transversal, vertical side board 72a. The height of the loader 71 is such as to allow
the "cannelloni" 100 to be contained therein over one another with horizontal and
parallel axis in a number greater than that necessary to fill a carton 83. At one
of its longitudinal walls the loader 71 is provided with a slot 73 extending vertically
along the corresponding entrance side board 72 as far as the height of the loader
71. An arm 79a sustaining a support member of the column of "cannelloni" 100 can pass
through the slot 73 when the member 79 is being entered the loader 71. The arm 79a
at its other end is hinged on a chain 74 passing aroud three pulleys 76, 77, 78 having
horizontal, parallel but non- coplanar axis, one of the pulleys 76 or 77 being driven
by a step motor 75 suitably fastened to the framework 70. In Fig. 4 the upper pulley
76 is driven, the lower pulley 77 is idle and the third pulley is placed in an intermediate
position 78 on its support so as to be shifted acting as
' a chain tightening device. Three support members 79 are provided with arms 79a linked
to the chain 74 at positions equidistant from one another along the chain 74. The
respective arms 79a can rotate in counterclockwise direction and viceversa together
with the respective support members 79 from the operating position forming an angle
of 90" with the chain 74 to a position parallel to the chain 74. When the chain 74
is advancing in the direction indicated by the arrow in Fig. 4 the arms 79a with the
respective support members 79 enter successively the side boards 72, 72a and reach
the inside of the loader 71 sliding along the slot 73. A vertical hydraulic cylinder
80 is mounted on the wall of the loader 71 apart from the wall where the slot 73 is
provided. The stem 81 of the piston is integral with a plate 82 through an arm 82a
which is sliding along the outer surface of the longitudinal wall of the loader and
can be pulled down by the piston of the cylinder 80 so as to introduce the plate 82
within the carton 83 designed for being filled with the "cannelloni" 100. Thus a transversal
wall is created acting as a temporary transversal wall supporting the "cannelloni"
100 at about 2/3 of the length of the carton, in this example a carton 83 being provided
with three columns of "cannelloni" 100. The function of the supporting plate will
be more evident below.
[0018] Furthermore, between the two opposite walls of the loader 71 at the entrance thereof
a photoelectric cell sensor 65 is provided for sensing the transit of each "cannellone"
100 and for generating a signal driving the rotation step by step of the shaft of
the motor 75 and the advancement of the chain 74. Obviously, each step of the chain
74 has to correspond to a lowering of the support member 79 by a length equal to the
diameter of one "cannellone". The cartoning station 7 comprises also a well known
machine, which is then not shown into detail, for the supplying of a carton 83 beneath
the loader 71 with the closing edges 83a thereof under opened conditions, the carton
83 being removed at the end of the loading operation. A microswitch 84 is provided
at the cartoning station when the "cannelloni" 100 are introduced into the carton
83. It closes when a carton 83 arrives to the loading station, and supplies a signal
driving the lowering stroke of the piston of the cylinder 80 and then the introduction
of the plate 82 into the carton 83. -The functioning-of -the devices which are controlled
by a central programmed minicomputer is the following:
The "cannelloni" 100 are supplied in bulk through the chute 1 to the vibrating chute
2. Due to the swift alternating motion and the slight slope of the latter the "cannelloni"
advance on the grid bottom provided with longitudinal guide rods 22 between the side
boards 21 first of all in bulk and then initiate to orientate longitudinally, the
eventual fragments of paste falling down through the grid bottom 22, 22a. Only one
"cannellone" 100 at a time passes under the bar 26 hitting against the oblique walls
23 and 24 and descends the inclined channel 33 falling down on the inclined side board
25 of the belt conveyer 3 for the longitudinal, coaxial alignment of the "cannelloni"
100. Each "cannellone" is guided by the side boards 33, 34 so as to take a position
substantially parallel to the longitudinal axis of the belt conveyer 3 driven by the
motor 35 even if it falls down against the inclined side board 33 under any orientation.
Thus the "cannelloni" 100 come to a coaxial arrangement in a row after one another
and are conveyed by the belt 32 to the next belt conveyer 4. As above mentioned this
conveyer is without bottom except for the idle rolls 142 which provide for the supporting
of the "cannelloni" 100, the lower portion of which being sustained and conveyed by
pairs of continuos belts 42. While advancing on the belt conveyer 4 each "cannellone"
is subjected to a check in the station controlling the integrity and the length thereof.
Ultrasonic waves used for the integrity check are emitted by four devices 44, each
of them allows the integrity of a "cannellone" 100 to be checked as far as a fourth
of the surface thereof and controls the ejection by means of the compressed air ejector
48 in case the scanned portion of the "cannellone" is not integral. The air jet emitted
by the ejector 48 expels upwardly the defective "cannellone" without the other "cannelloni"
being influenced (the location of the "cannellone" 100 in the check station is shown
in Fig. 2 with dashed lines). The ejected "cannellone" is then removed from the equipment,
for example, by means of a conveyer and supplied to an adjacent container (not shown)
either for being crushed or for being processed as by-product for zootechnical purposes.
[0019] If the "cannellone" 100 is perfect in its structure, it is successively subjected
to the check of its length. It is in fact necessary that each "cannellone" has the
predetermined dimensions so that the right filling of the carton 83 can be achieved.
A transversal beam array generated by the photoelectric cells 45, 46 and 47 provides
for the check of the length. If the ray beams generated by the photoelectric cells
45 and 46 are at the same time and at least once interrupted by an advancing "cannellone"
and the ray beam of the photoelectric cell 47 is not interrupted, the checked "cannellone"
100 has a length in the desired field of tolerance. If on the other hand the ray beams
of the photoelectric cells 45, 46 and 47 are at the same time and at least once interrupted,
this means that the "cannellone" is too long and an ejecting control signal is automatically
supplied to the ejector 48 which is then operated and expels the checked "cannellone".
[0020] If the ray beam generated by the photoelectric cell 46 but not the ray beam generated
by the photoelectric cell 45 is interrupted, this means that the "cannellone" is too
short, thus a signal being generated causing the ejection thereof.
[0021] The "cannelloni" should pass through the check station at a certain distance from
one another. To this end the speed of the belt 32 is adjusted so as to be slightly
lower than that of the belts 42, different velocity ratio being provided between the
shaft of the motor 35 and the driven pulley 36 driving in turn the belt 32 and the
pulley 40 driving in turn the pulleys of the belts 42 (Fig. 2). The "cannelloni" that
have overtaken the check station are conveyed one after the other to the storage belt
conveyer 5 and are captured and forwarded by the belts 52. The storage belt conveyer
5 has a length such as to allow a great number of "cannelloni" to be supported thereon.
The portion of the belt conveyer following the check station and the belt conveyer
5 are provided with covers 54 which can be opened and have the function to prevent
the escape of the "cannelloni". After having run on the whole belt conveyer 5 the
"cannelloni" 100 are fed to the last belt conveyer 6, i.e. the loading conveyer.
[0022] Unlike the preceding belt conveyers 3 and 4 having a length such as to contain a
limited number of "cannelloni" 100, the loading belt conveyer 6 should have a greater
length and the trailing means 52 have a speed such as to allow the "cannelloni" to
be spaced from one another in order to be arranged into the loader 71 and then into
the carton 83 as well as to always have a sufficient number of "cannelloni" as spare.
[0023] The process of loading the "cannelloni" 100 into the loader 71 provided with side
boards 72, 72a as well as the operation of introducing the "cannelloni" 100 into the
carton 83 will be now described with reference to the Figs. 3 and 4.
[0024] Each introduction of a "cannellone" into the loader 71 is sensed by the photoelectric
cell sensor 65 which supplies each time a signal allowing the chain 74 to be advanced
by a step, the extent of which is equal to the diameter of a "cannellone", by means
of the step motor 75. At the beginning of the loading of the "cannelloni" into the
loader 71 one of the members 79, 79a is already placed within the loader 71 just beneath
the upper loading end so that it is going down step by step in response to the signal
supplied by the sensor 65 to the motor 75. When the supporting members 79, 79a, which
are within the loader 71, arrive at a predetermined distance from the output end thereof
where a microswitch 86 is placed, the latter is operated by the arm 79a, thereby activating
the machine which provides for the supplying, opening and removing of the cartons
83 which are placed with their edges 83a under opened conditions beneath the loader
71.
[0025] The carton 83 operates in turn the microswitch 84 causing through the hydraulic cylinder
80 the lowering of the stem 81 of the piston that in turn allows the plate 82 to be
lowered within the carton 83 almost up to the bottom thereof. When the arm 79a with
the supporting member 79 which supports the prescribed number of "cannelloni" 100
to be introduced into a carton 83 comes out of the loader 71, the "cannelloni" initiate
to gently enter the carton 83. They do not place themselves in bulk therein as the
plate 82 forms within the carton a channel with the nearest longitudinal wall of the
carton 83. The plate 82 is then raised again when the arm 79a of the supporting member
79 operates on leaving the loader 71 the switch 85 which controls the backward stroke
of the piston of the cylinder 80. In the meanwhile another supporting member 79 is
introduced into the loader 71, in which the "cannelloni" for the next carton are loaded.
[0026] The sensor 64,.which is designed for sensing the transit of the "cannelloni" 100
and for their counting, supplies after having counted the predetermined number of
"cannelloni" 100 a signal that stops the motor 63, shifts back by one step the motor
53 and operates the hydraulic cylinder 66, thus causing the lowering of the stopper
gate 69.
[0027] After the gate 69 is lowered the "cannelloni" continue accumulating on the belt conveyer
5 as long as the stopper gate 69 remains lowered, i.e. until another carton 83 comes
to the loading position, whereby the microswitch 84 is closed thus enabling the gate
69 to be raised and the motors 53, 63 and 75 to be operated again. It should still
be noted that there is no risk for the "cannelloni" of coming out of the storage belt
conveyer 5 because the latter is closed on the upper side by the cover 54.
1. Cartoning machine for alimentary paste of the kind "cannelloni" or the like supplied
in bulk by a chute (1) to the loading end of said machine, characterized in that it
comprises in succession and generally according to a horizontal straight alignment:
- a vibrating grid chute (2) provided at the opposite end with respect to loading
end with means (23, 24, 25, 26) to advance the "cannelloni" one at a time according
to a longitudinal orientation;
- a continuous belt conveyer (3) for the longitudinal alignment of the "cannelloni"
along the same axis comprising a continuous horizontal belt (32) which is running
longitudinally and has a width just greater than the diameter of the "cannelloni"
and is defined by a longitudinal side board (33) inclined towards the belt (32) and
by a vertical, longitudinal side board (34);
- a continuous belt conveyer (4) provided with side boards (41) inclined downwards
and to the vertical, longitudinal plane of simmetry (A-A) of the belt conveyer and
defining a longitudinal opening on the bottom in which transversal supporting idle
rolls (142) are provided, wherein the means allowing the "cannelloni" to be advanced
consists of two continuous longitudinal belts (42) supported at-their ends by pulleys,
at least one of which is driven, said belts being parallel and spaced from each other
by a length lower than the diameter of the "cannelloni" supported thereby at their
lower side, along the belt conveyer (4) a station being provided comprising means
(44) checking the integrity of each "cannellone", means (45, 46, 47) checking the
length thereof and means (48) for the ejection of the defective "cannelloni";
- a continuous storage belt conveyer (5) having a structure similar to that of the
belt conveyer (4) but a length greater than the previous ones and comprising trailing
belts (52), supporting idle rolls (152) and side boards (51) over which a cover (54)
which can be opened is mounted;
- a continuous loading belt conveyer (6) having a structure similar to that of the
preceding belt conveyers (4 and 5) and comprising trailing belts (62), supporting
idle rolls (162) and side boards (61), said conveyer being upwardly inclined from
the input end to the output end for the material, at the input end a gate (69) being
provided to prevent the entrance of the "cannelloni" and a photoelectric cell sensor-counter
(64) to sense the transit of each "cannellone" and for the counting thereof so as
to supply a signal that closes the gate (69) when the right number of "cannelloni"
to be introduced into a carton has been counted, furthermore comprising:
- a cartoning station (7) extending vertically and comprising a hollow loader (71),
the loading mouth of which is placed in front of and just beneath the w unloading
end of the belt conveyer (6) having on one hand a rectangular cross section with a
width just greater than the diameter of a "cannellone" and a length just greater than
that thereof, the loader (71) having on the other hand a height greater than the sum
of the diameters of the "cannelloni" to be introduced into a carton (83) ' which is
placed beneath the unloading mouth thereof, to the loader (71) at least a member (79)
being associated which can be vertically adjusted to support within the loader (71)
the column of the "cannelloni" to be introduced into a carton (83), said member (79)
being provided with an arm (79a) and means (74) being provided to introduce the member
(79) into the loader (71), to lower it step by step by an extent equal to the diameter
of one "cannellone" and to extract and then to introduce it from the top; means (82)
being provided to guide the "cannelloni" along the down stroke of the loader (71)
within the carton (83) and sensor means to sense each "cannellone" entering the loader
(71) and controlling the shift by one step of each member (79), said cartoning station
comprising a well known machine to supply the cartons (83) to the loading station
under opened conditions and to remove them therefrom after the loading operation.
2. Cartoning machine according to claim 1, wherein a means is provided to make the
speed of the belt conveyer (4) greater than that of the belt conveyer (3) and a means
to render the speed of the belt conveyer (6) greater than that of the storage belt
conveyer (5) which is driven by a motor (53) which can rotate in both directions.
3. Cartoning machine according to claim 1, wherein at the end of the vibrating chute
(2) consisting of a grid formed by upper longitudinal bars (22) connected by underlying
cross bars (22a) two vertical walls (23,24) are mounted inclined to said end and defining
between each other and in combination with a cross bar (26) an opening allowing one
"cannellone" at a time to be supplied to an inclined channel (25) for the feeding
thereof to the loading end of the next belt conveyer (3).
4. Cartoning machine according to claim 1, wherein the station checking the integrity
and the regular dimensions of each "cannellone" associated to the belt conveyer (3)
comprises: means for the emission of ultrasonic waves (44) which are mounted on a
trasversal gate (144) around the transit area of the "cannelloni" and are placed so
that each of them checks the integrity of a sector equal to a fourth of the surface
of the "cannellone"; a longitudinal succession of sensor means (45, 46, 47) consisting
of photoelectric cells spaced longitudinally from the first sensor (45) by a length
equal to the respective minimum and maximum lengths which can be admitted for the
"cannelloni"; and a compressed air ejector (48) which is supplied by a duct (49) controlled
by a valve (149a) and is mounted under the path of the "cannelloni" and provides for
the ejecting of each defective "cannellone" in response to a signal supplied by the
means (44) or by the sensors (45, 46, 47) under predetermined conditions of the latter,
the belts (42) being spaced from each other by a length lower than the diameter of
the "cannelloni".
5. Cartoning machine according to claim 1, wherein the stop device (69) provided at
the entrance end of the loading belt conveyer (6) consists of a transversal gate supported
by shaped arms (67) connected to the stem (68) of the piston of a hydraulic cylinder
(66), said gate (69) being lowered in response to a signal supplied by the sensor-counter
(64) to control the hydraulic cylinder (66).
6. Cartoning machine according to claim 1, wherein each supporting member (79) for
the column of the "cannelloni" within the loader (71) consists of a plate (79) sustained
by at least an arm (79a) and belonging to a plurality of further similar members (79,
79a) which are linked to a continuous chain (74) mounted on at least three gear wheels
(76, 77, 78) having horizontal and parallel axis, one of which being driven (76, 77)
and the wheel (78) being mounted on an adjustable support, two consecutive wheels
(76, 77) having axis lying on a vertical plane which is parallel to a longitudinal
side of the loader (71) in which a slot (73) is provided extending from the top to
the bottom thereof, the chain (74) being driven by a step motor (75) controlled by
a signal supplied by the sensor (65), which is mounted at the top of the loader (71),
in response to a microswitch (84) placed under the carton (83) in the loading station.
7. Cartoning machine according to claim 1, wherein the guide member (82) provided
in the loading station consists of a vertical plate sliding along the other longitudinal
side of the loader (71) and having at least at its end a width just lower than that
of a carton (83), the plate being integral with a vertical arm (82a) integral with
turn to the stem (81) of the piston of a hydraulic cylinder (80) which has a vertical
axis and is associated to means allowing the plate (82) to carry out a down stroke
and being operated when the microswitch (86) is closed- under the control of the arm
(79a) approaching the unloading position in response to the microswitch (84) so that
the lower edge of the plate (82) is advancing downwards from a level slightly higher
than the input mouth of the carton (83) having opened edges (83a) to a level slightly
higher than the bottom of the carton (83), the raising stroke of the plate (82) being
controlled by the closure of a microswitch (85) operated by the arm (79a) of the member
(79) when it comes out of the loader (71).