[0001] This invention relates to adjustable anchorages for heavy duty track rails as used,
for example, to support giant Goliath cranes or overhead gantry cranes in shipbuilding
works, steel works, and the like.
[0002] It is necessary that these heavy duty track rails should be accurately laid out and
as a practical matter this requires that the anchorages used to locate the rails should
be adjustable. It is virtually impossible to fix a non-adjustable anchorage accurately
in its proper position. Heavy duty track rails also require to be located not only
against very heavy vertical loads, but also against very substantial lateral loads
generated, for example, when a crane is in motion. Therefore, the adjustable anchorages
must also be capable of resisting very heavy side loads.
[0003] The invention is based on an existing adjustable anchorage design as described in
British Patent No. 867919. In that patent the rail is located by the engagement of
a movable abutment member against the lateral edge of the bottom flange of the rail,
the abutment member having a circular recess to receive a rotary cam, which has an
eccentric hole fitting on a fixed bolt welded to the sole plate on which the track
rail is supported. The cam is octagonal and can be turned by a spanner and then fixed
by a clamping nut on the top of the bolt. This is an excellent method of adjustment
but it suffers from some limitation in the maximum side load that can be supported.
For example, in a particular case the bolt will shear off at a side load in excess
of two tons. Accordingly it is an object of the invention to provide an improved anchorage
which will afford a far greater lateral resisting load, but will also provide for
full lateral adjustment.
[0004] A general objective of the invention moreover is to provide an improved adjustable
rail anchorage assembly which will be capable of resisting lateral forces from the
rail and will avoid the risk of damage or fracture to any of the component parts.
[0005] Thus, broadly stated from one aspect the invention provides an adjustable rail anchorage
assembly comprising a base sole plate, an adjustable abutment member designed to engage
and locate the bottom flange of the rail, an adjusting cam having a circular bearing
surface to engage with a complementary circular bearing surface on the abutment member,
and an eccentric pivotal connection with the sole plate, and a clamp to hold the cam
in any desired position of adjustment, the anchorage being arranged to provide a clearance
or overload gap in the force-transmitting connection between the rail and the sole
plate, to reduce risk of fracture on overload.
[0006] In one form of the invention there are in effect two force-transmitting paths between
the track rail and the sole plate, one heavy duty and one light duty, and the light
duty path includes an overload gap.
[0007] In a particular preferred construction the cam is pivotally mounted on a bolt, loosely
connected to the sole plate, and lateral forces transmitted from the rail to the cam
are absorbed by another heavy duty circular bearing member rigidly fixed to the sole
plate.
[0008] In another form of the invention the anchorage assembly is arranged to permit small
vertical lifting movement of the rail without restraint, and it is found that by doing
so the anchorage is then capable of resisting extremely heavy lateral forces. Thus
in another preferred construction the abutment member is arranged to engage the lateral
edge of the bottom flange of the rail, and thus locate the rail horizontally, but
affords a vertical clearance above the rail flange, thus allowing limited free vertical
displacement of the rail.
[0009] From another aspect the invention consists in an adjustable rail anchorage comprising
a movable rail abutment member designed to engage and locate the lateral flank or
edge of the rail, a foot designed to be rigidly secured to a sole plate or other base
mounting for the rail and having a rigid upward projecting spigot, or upward opening
socket, an adjusting cam having one generally circular bearing surface to engage with
a complementary circular bearing surface on the abutment, and a second eccentric circular
bearing surface to engage with the periphery of the spigot or socket on the foot,
such that rotation of the cam causes the abutment to move laterally with respect to
the foot, and including also a clamp to hold the cam in any desired position of adjustment.
[0010] According to a preferred feature of-the inventionLthe clamp comprises a bolt secured
to or located by the foot and passing through an aperture in the spigot or socket
and also passing through an aperture in the cam and having a screw threaded or other
clamp at its free end.
[0011] In a particular preferred construction the foot has an upstanding circular spigot
and the cam has a corresponding circular socket on its underside. Preferably the foot
is welded to the sole plate or other base support. Surprisingly it has been found
that there are considerable advantages if the anchorage does not bear down on the
rail, and according to another preferred feature of the invention the abutment has
upright abutment surfaces to engage the lateral flank of the bottom flange of the
rail, and an over-hanging shoulder positioned above and clear of the flange of the
track rail.
[0012] In a particular preferred construction the clamping bolt is loosely mounted on the
foot, and thus is in no danger of shearing off under extreme loads. Thus conveniently
the foot includes a base flange which is spaced clear above the surface of the sole
plate or other base support, and a slot through this base flange from its edge to
the spigot allows a bolt to be introduced with its head below the flange, after the
foot has been welded to the sole plate.
[0013] From another aspect the invention consists in an anchorage assembly for a track rail
comprising an adjustable abutment member having a flat undersurface to engage a support
on which the track rail rests, a vertical abutment surface to engage the edge or lateral
flank of the track rail bottom flange, a circular recess or spigot to engage a complementary
spigot or recess on an adjustable rotary cam, the cam having an opening to receive
a bolt secured in position relative to the supporting surface, and a nut or other
clamping device on the bolt to hold the cam in any position of adjustment, the anchorage
being arranged not to bear down on the upper surface of the track rail flange.
[0014] Preferably the adjustable abutment has a part overhanging and spaced above the bottom
flange of the track rail.
[0015] The invention may be performed in various ways and three specific embodiments with
some possible modifications will now be described by way of example with reference
to the accompanying drawings in which:-
Figure 1 is a plan view of the foot of an adjustable anchorage according to the invention,
Figure 2 is a sectional side view through the side on the line II - II.,
Figure 3 is a plan view of the movable abutment member,
Figure 4 is a side view of this member of Figure 3,
Figure 5 is a plan view of the rotary cam,
Figure 6 is a side view of the rotary cam of Figure 5,
Figure 7 is a sectional side elevation illustrating the complete assembly,
Figure 8 is a plan view of a footplate for a modified form of anchorage according
to the invention,
Figure 9 is a sectional side view thereof,
Figure 10 is a plan view of a modified form of cam for use therewith,
Figure 11 is a sectional side view of the cam of Figure 10.
Figure 12 is a side elevation of the complete assembly of a third embodiment of the
invention,
Figure 13 is a plan view of the adjustable abutment member,
Figure 14 is a plan view of the rotary cam, and
Figure 15 is a side view of the cam.
[0016] Referring first to the construction illustrated in Figures 1 to 7, the anchorage
in this example comprises a footplate 10, a movable abutment member 11, a cam ring
12, a bolt 13 and a clamping nut 14. The footplate 10 is a generally flat steel plate
of any desired shape with an upstanding circular integral spigot 20. The underside
of the plate is formed with a rebate or undercut slot 21, which provides two overhanging
lips 22, the slot extending up to the centre of the spigot. The footplate is rigidly
secured to the sole plate 25 on which the track rail 26 is carried and is welded to
the sole plate, for example along its edges 27,28, as illustrated. In use a clamping
bolt 13 is introduced with its head 30 lying in the slot 21 below the overhanging
lips 22 and the main stem of the bolt projecting upwards through the spigot 20 along
the centreline 23.
[0017] The movable anchorage member 11 has a circular opening or socket 33 and a forward
projecting shoulder 34 with two downwardly projecting lugs 35. The lugs are designed
to engage the edge, see Figure 7, of the bottom flange of the track rail and the shoulder
34 is deliberately positioned clear and above this bottom flange so that no contact
will occur. This has the important result that the abutment member and other parts
of the anchorage will not be rocked out of the proper position.
[0018] Co-operating with and between the footplate and the abutment member is the rotary
cam 12, illustrated in Figures 5 and 6. This has a flat top plate 44 and a downward
projecting circular boss 45 with an eccentric circular recess 46 designed to fit over
the spigot 20 on the footplate. The external surface of the boss 45 is circular and
designed to fit loosely into the circular opening 33 in the abutment. The top flange
of the cam projects outwards beyond the boss 45, as shown at 47, and this part of
the cam is octagonal as seen in plan and can therefore be engaged by a suitable spanner.
The top plate of the cam also has an opening 48, which is central with the recess
46 to allow the clamping bolt to pass through.
[0019] When assembled, as shown in Figure 7, the clamping nut 14 is positioned on the top
of the bolt above the cam and after the cam has been turned to move the abutment,
as required to locate the track rail, the nut 14 is tightened down to hold the cam
fixed. In this position it will be seen that heavy lateral loads applied by the track
rail to the abutment 11 will be transferred via the circular surface of the socket
46 directly to the spigot 20 and hence to the footplate and the sole plate, without
applying any appreciable load to the bolt 13. Full non-stepping continuous adjustment
is possible and the heavy duty load carrying feature applies throughout the range.
To obtain an increased range of adjustment the abutment member may have abutment lugs
at different radial positions on 2,3 or 4 sides so that by turning the abutment member
into the appropriate attitude a different range of adjustment is obtained.
[0020] In the alternative design illustrated in Figures 8 to 11, the footplate 50 is provided
with a socket 51 in place of the upstanding spigot 20, and the rotary cam has a downwardly
projecting boss 52 to fit in the recess 51. In other respects this embodiment is similar
to that previously described.
[0021] It will be appreciated that if the track rail applies a heavy lateral force to the
footplate 50, the reaction is transmitted via the socket 51 engaging with the boss
52 on the cam, and as in the first example there is no reaction transmitted by the
bolt 13.
[0022] In the third example illustrated in Figures 12 to 15 the anchorage assembly comprises
an abutment member in the form of a heavy metal casting 60 which has four spaced legs
or feet 61 at its four bottom corners forming a partly enclosed central zone with
a circular opening 62 in the top flange of the member. The two front feet 61 have
vertical front wall surfaces 63 which are designed to engage against the edge of the
bottom flange 64 of the track rail 65. The feet 61 rest on the metal sole plate 66
which also supports the track rail and a bolt 67 is secured, for example by welding
68,to this same sole plate projecting upwards through the circular opening 62. A rotary
cam 70 has a circular boss or spigot 71 designed to fit loosely in the circular opening
62 and a smaller circular bore 72 to fit over the bolt 67. An octagonal flange 73
allows the cam to be turned by a spanner and, since the opening 72 is located by the
bolt 67, this rotation of the cam causes the abutment member 60 to move bodily towards
and away from the track rail. thus providing for the needed lateral adjustment. When
adjusted the cam 70 is fixed by a clamping nut 75 on the top end of the bolt 67. The
abutment member 60 has a flange 69 which overhangs the bottom flange 64 of the track
rail, but is spaced clear above it. This eliminates any holding down forces and surprisingly
it is found that such an anchorage is in practice more reliable and trouble free than
anchorages with solid clamping ears or springs designed to bear down on the bottom
flange of the track rail. It will be noted that the four legs 61 of the abutment member
hold it upright and prevent any rocking or twisting which might have a harmful effect
on the performance of the anchorage. The bolt 67 may be welded to the plate 66, as
illustrated, or it may pass through the plate to an anchorage beneath.
1. An adjustable rail anchorage assembly comprising a base sole plate, an adjustable
abutment member (11) designed to engage and locate the bottom flange of the rail,
an adjusting cam (12) having a .circular bearing surface (45) to engage with a complementary
circular bearing surface (33) on the abutment member, and an eccentric pivotal connection
(46,20)with the sole plate, and a clamp (14) to hold the cam in any desired position
of adjustment, characterised in that the anchorage is arranged to provide a clearance
or overload gap in the force-transmitting connection between the rail and the sole
plate, to reduce risk of fracture on overload.
2. An anchorage assembly according to Claim 1, characterised in that the cam(12)is
pivotally mounted on a bolt (13), loosely connected to the sole plate, and lateral
forces transmitted from the rail to the cam are absorbed by another heavy duty circular
bearing member (20) rigidly fixed to the sole plate.
3. An anchorage assembly according to Claim 1, characterised in that the abutment
member is arranged to engage the lateral edge (63) of the bottom flange (64) of the
rail, and thus locate the rail horizontally, but affords a vertical clearance above
the rail flange, thus allowing limited free vertical displacement of the rail.
4. An adjustable rail anchorage comprising a movable rail abutment member (11) designed
to engage and locate the lateral flank or edge of the rail, characterised by a foot
(10) designed to be rigidly secured to a sole plate or other base mounting for the
rail and having a rigid upward projecting spigot (20) or upward opening socket (51),
an adjusting cam (12) having one generally circular bearing surface (45) to engage
with a complementary circular bearing surface (33) on the abutment, and a second eccentric
circular bearing surface (46,52) to engage with the periphery of the spigot (20) or
socket (51) on the foot, such that rotation of the cam (12) causes the abutment (11)
to move laterally with respect to the foot (10),and including also a clamp (13,14),
to hold the cam in any desired position of adjustment.
5. An adjustable anchorage according to Claim 4, characterised in that the clamp comprises
a bolt (13) secured to or located by the foot (10) and passing through an aperture
in the spigot (20) or socket (51) and also passing through an aperture in the cam
(12) and having a screw threaded or other clamp (14) at its free end.
6. An anchorage according to Claim 4 or Claim 5, characterised in that the foot (10)
has an upstanding circular spigot (20) and the cam (12) has a corresponding circular
socket (46) on its underside.
7. An anchorage according to any of the preceding Claims 4 to 6, characterised in
that the foot (10) is welded to the sole plate or other base support.
8. An anchorage according to any of the preceding Claims 4 to 7, characterised in
that the abutment (60) has upright abutment surfaces (63) to engage the lateral flank
of the bottom flange (64) of the rail (65),and an over-hanging shoulder (69) positioned
above and clear of the flange of the track rail.
9. An anchorage according to any of Claims 5 to 8, characterised in that the clamping
bolt (13) is loosely mounted on the foot (10).
10. An anchorage according to Claim 9, characterised in that the foot (10) includes
a base flange (22) which is spaced clear above the surface of the sole plate or other
base support, and a slot (21) through this base flange from its edge to the spigot
(20) allows a bolt (13) to be introduced with its head (30) below the flange (22),
after the foot has been welded to the sole plate.