BACKGROUND OF THE INVENTION
[0001] The present invention generally relates to a system for accurately positioning a
workpiece with respect to an array of spaced-apart metal members. The invention has
particular application to the maintenance of a nuclear steam generator, and specifically
to the accurate positioning of a workpiece, such as a fluid lance nozzle, with respect
to the heat-exchanger tubes of the steam generator.
[0002] A typical nuclear steam generator comprises a vertically oriented shell and a plurality
of inverted U-shaped tubes disposed in the shell so as to form a tube bundle. Each
tube has a pair of elongated vertical portions interconnected at the upper end by
a curved bight portion, so that the vertical portions of each tube straddle a lane
or passage through the tube bundle. The tubes are dimensioned and arranged so that,
on each side of the tube lane or passage, the vertical tube portions are disposed
in an array of parallel rows and parallel columns, with the rows and columns extending
perpendicular to each other. The tubes may be arranged in a so-called "square pitch"
array or in a so-called "triangular pitch" array. In a square pitch array the spacing
between adjacent columns is the same as the spacing between adjacent rows, and each
column contains a tube in every row which it intersects, and'vice versa. In a triangular
pitch array, the spacing between adjacent columns is different from the spacing between
adjacent rows, and the array is staggered so that each column contains a tube in every
other row which it intersects, and vice versa. In the triangular pitch array, the
free space between adjacent columns is substantially less than in the square pitch
array.
[0003] A tube sheet supports the vertical portions of the tubes at their lower ends. The
vertical tube portions on one side-of the tube lane are connected to a primary fluid
inlet plenum and those on the other side of the tube lane are connected to a primary
fluid outlet plenum. The primary fluid, having been heated by circulation through
_the reactor core, enters the steam generator through the primary fluid inlet plenum,
is transmitted through the tube bundle and out the primary fluid outlet plenum. At
the same time, a secondary fluid or feedwater is circulated around the tubes above
the tube sheet in heat transfer relationship with the outside of the tubes, so that
a portion of the feedwater is converted to steam which is then circulated through
a steam turbine connected to standard electrical generating equipment.
[0004] Sludge, mainly formed by iron oxides and copper compounds along with traces of other
metals, settles out of the feedwater onto the tube sheet. The sludge deposits provide
a site for concentration of phosphate solution or=. other corrosive agents at the
tube walls that results in tube thinning. Accordingly, the sludge must be periodically
removed.
[0005] One known method for removal of the sludge is referred to as the sludge lance-suction
method. Sludge lancing consists of using high pressure water to break up and slurry
the sludge in conjunction with suction and filtration equipment that remove the water-sludge
mixture for disposal or recirculation. A lance which can deliver high velocity water
is introduced through a handhole and moved along the tube lane adjacent to the tube
sheet. The lance emits two high-velocity water jets perpendicular to the movement
of the lance, i.e., parallel to the columns of tubes. The lance is stopped in predetermined
positions so that the water jets are directed along the lanes or spaces between adjacent
tube columns.
[0006] It is essential that the lance nozzle be accurately positioned so that the water
jets are confined to the spaces between adjacent tube columns and do not directly
strike the tubes, particularly the tubes in the row closest to the tube lane. This
is not particularly difficult in a square pitch array, since the spacing between adjacent
columns is relatively large. But in a triangular pitch array, the spacing between
adjacent columns is very narrow, necessitating very accurate positioning of the lance
nozzle. It is also desirable that this positioning be effected by remote control,
so as to avoid man-rem exposure, which also necessitates very accurate positioning
techniques.
SUMMARY OF THE INVENTION
[0007] It is a general object of the present invention to provide an improved workpiece
positioning apparatus which avoids the disadvantages of prior apparatus which affords
highly accurate positioning of a workpiece from a remote location, wherein the positioning
device may be mounted directly on the workpiece, and which utilizes eddy current sensing
and positioning techniques.
[0008] The invention in its broad form comprises a nuclear steam generator having a plurality
of vertical tubes, an apparatus for accurately positioning a workpiece with respect
to the vertical tubes of the nuclear steam generator, wherein the tubes are disposed
in an array of parallel rows and parallel columns, with the tubes in each column having
their axes aligned in a common column plane and with a predetermined spacing between
the tubes of adjacent columns, said apparatus comprising: transport means for moving
the workpiece past the columns of tubes closely adjacent thereto in directions perpendicular
to the column planes thereof, and eddy-current sensing means carried by the workpiece
and having a sensing axis disposed parallel to the column planes, said sensing means
generating an output signal which varies as a function of the distance between said
sensing axis and the closest ones of the tubes.
[0009] A more detailed understanding of the invention may be had from the following description
of a preferred embodiment, given by way of example and to be read in conjunction with
the accompanying drawing wherein:
Figure 1 is a view in horizontal section through a nuclear steam generating vessel
having tubes arranged in square pitch array, taken just above the tube sheet, and
illustrating a fluid lance mounted in lancing position and incorporating a nozzle
"constructed in accordance with and embodying the features of the present invention;
Fig. 2 is an enlarged fragmentary view in vertical section taken along the line 2-2
in Fig. 1, with portions broken away more clearly to illustrate the construction;
Fig. 3 is an enlarged fragmentary view of a portion of Fig. 1, including the lance
nozzle with outlet orifices arranged for use with a square pitch tube array;
Fig. 4 is a further enlarged fragmentary front elevational view of the nozzle of Fig.
3, but with the outlet orifices arranged for use with a triangular pitch tube array;
Fig. 5 is a top plan view of the nozzle illus--trated in Fig. 4;
Fig. 6 is a view in vertical section taken along the line 6-6 in Fig. 5 and illustrating
connection of the sensor to associated control circuitry;
Fig. 7 is a further enlarged view, similar to Fig. 3 but rotated 180°, and with the
outlet orifices arranged for use with a triangular pitch tube array; and
Fig. 8 is a wave form diagram plotting the sensor output voltage amplitude against
the position of the nozzle as it moves along the tube lane.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0010] Referring now to Figs. 1 and 2 of the drawings, there is illustrated a nuclear steam
generator vessel, generally designated by the numeral 10, which includes an elongated,
generally cylindrical wall 11 provided with handholes or inspection ports 12 therethrough
at equiangularly spaced-apart points around the circumference thereof. Extending across
and closing the vessel 10 adjacent to the lower end thereof is a circular tube sheet
13 on which is mounted a tube bundle, generally designated by the numeral 15. The
tube bundle 15 includes a plurality of heat transfer tubes 16 which may number about
7,000, and each of which is generally in the shape of an inverted U. Each tube 16
has a pair of vertical portions 17 which straddle a tube lane 18 extending diametrically
across the tube sheet 13. The lower ends of each of the vertical portions 17 are inserted
in complementary openings through the tube sheet 13 and communicate with inlet and
outlet plenums (not shown) in the vessel 10 beneath the tube sheet 13, all in a well
known manner.
[0011] Referring also to Fig. 3, each of the tubes 16 is substantially circular in transverse
cross section, each of the vertical portions 17 having a longitudinal axis 19. The
vertical tube portions -17 are arranged in what is commonly referred to as a "square
pitch" array, generally designated by the numeral 20, comprising a plurality of parallel
rows 21 equidistantly spaced apart by inter-row lanes or spaces 22, and a plurality
of parallel columns 23, equidistantly spaced apart by inter-column lanes or spaces
24, with the columns 23 extending perpendicular to the rows 21. The axes 19 of the
vertical tube portions 17 in each column 23 lie in a common vertical column plane
25. In the square pitch array 20, each inter-column lane 24 has a width W
1 substantially equal to that of each inter-row lane 22. This width is typically in
the range of from about .28 inch to about .40 inch.
[0012] Referring also to Fig. 7, there is illustrated another arrangement of the vertical
tube portions 17 in what is commonly referred to as a "triangular pitch" array. In
this array, the rows and columns of tubes are disposed in a staggered arrangement.
More specifically, the vertical portions 17 of the tubes 16 are arranged in alternating
rows 31 and 32 and alternating columns 33 and 34, such that each row 31 includes only
tubes in the columns 33, while each row 32 includes only tubes in the columns 34.
Adjacent tubes in each row 31 and 32 are spaced apart a distance greater than the
diameter of each tube 16, with the tubes in each row 32 projecting into the spaces
between the tubes in the adjacent row 31, and vice versa, so that the rows 31 and
32 overlap each other. Thus, the spacing between adjacent vertical tube portions 17
in each of the columns 33 and 34 may be substantially less than the diameter of each
tube 16. The longitudinal axes 19 of the vertical tube portions 17 in each column
33 or 34 define a common vertical column plane 35. Each of the columns 33 is spaced
from the adjacent columns 34 and vice versa by a distance W
2 which is substantially less than the diameter of each vertical tube portions 17,
this distance typically being about .116 inch.
[0013] There is mounted on-the nuclear steam generator" vessel 10 a fluid lance, generally
designated by the numeral 40, for the purpose of removing sludge which builds up on
the tube sheet 13 between the columns and rows of tubes 16. The fluid lance 40 may
be substantially like that disclosed in U.S. Patent No. 4,273,076. The disclosure
of that patent is incorporated herein by reference, so that only so much of the structure
of the fluid lance 40 as is necessary for an understanding of the present invention
need be described in detail herein.
[0014] The fluid lance 40 is mounted on the wall 11 adjacent to one of the handholes 12,
as is best illustrated in Fig. 2, and. includes an elongated tubular sleeve 41, which
is extended through the handhole 12 coaxially therewith. The outer end of the tubular
sleeve 41 is carried by a mounting plate 42 and has received therein a tubular member
43, which cooperates with the tubular sleeve 41 to form therebetween an annular chamber
44. This annular chamber 44 conducts a first fluid from outside the steam generator
vessel 10 to the inside thereof near the tube sheet 13. The tubular sleeve 41 has
two outlet openings (not shown) therein near the inner end thereof for emitting the
first fluid from the first annular chamber 44 onto the tube sheet 13 so as to establish
a peripheral flow on the tube sheet 13 and around the outside of the tube bundle 15.
[0015] The fluid lance 40 also includes an elongated tubular member 46 which is slidably
disposed within the tubular member 43 and has a rack 47 disposed on the top portion
thereof. The rack 47 is disposed for meshing engagement with a gear 48 mounted in
a gear box 49 carried by the mounting plate 42. The gear 48 is also coupled through
a suitable gear train to a drive line 50, which is in turn coupled to the output shaft
of a stepping motor 51 carried by the mounting plate 42. The mounting plate 42 is
secured by bolts 52 to the wall 11 of the steam generator vessel 10 in a manner to
support the fluid lance 40 while it is disposed through the handhole 12. The mounting
plate 42 also has holes therein for accommodating jack screws 3, which are provided
for aligning the mounting plate 42 with respect to the wall 11 and the handhole 12.
[0016] , In operation, it will be appreciated that the stepping motor 51 is operated for
inserting the tubular member 46 into and withdrawing it from the steam generator vessel
10, it being appreciated that the handhole 12 in which the fluid lance 40 is mounted
is aligned with the tube lane 18 so that the tubular member 46 travels along the tube
lane 18 parallel to the rows 31 and 32 of the vertical tube portions 17.
[0017] Referring now also to Figs. 4-6 of the drawings, a nozzle, generally designated by
the numeral 60, is mounted on the inner end of the tubular member 46. The nozzle 60
includes a tubular body 61 having a passage 61a extending longitudinally thereinto,
the tubular body 61 being mounted so that the passage 61a is arranged coaxially with
the tubular member 46 and in communication with the interior thereof. The tubular
body 61 has a generally frustoconical portion 62 connected to the tubular member 46
and has a part-spherical distal end 63. Formed in the side wall of the tubular member
61 and communicating with the passage 61a are two longitudinally spaced-apart outlet
orifices 64 and 65 arranged with the axes thereof disposed substantially horizontally
and parallel to each other. The tubular body 61 has a flattened top portion 66 on
which is mounted a positioning apparatus, generally designated by the numeral 70.
[0018] The positioning apparatus 70 includes a flat mounting plate 67 disposed on the flattened
top portion 66 of the nozzle 60 and secured in place by suitable fasteners, such as
bolts 68. Mounted on the mounting plate 67 is a support block, generally designated
by the numeral 71, which is fixedly secured to the mounting plate 67, as by welding,
and extends vertically upwardly therefrom. The support block 71 has a generally rectangular
lower end and a substantially semicircular upper end. The front face 72 of the support
block 71 lies in a substantially vertical plane and has formed therein a circular
recess 73 disposed coaxially with the semicircular upper end of the support block
71. The circular recess 73 has a depth substantially greater than half the thickness
of the support block 71 and forms a relatively thin circular rear wall 74. The rear
wall 74 has a circular bore 78 therethrough centrally thereof (Fig. 6), and three
equiangularly spaced apart bolt holes 79 spaced radially outwardly from the bore 78.
[0019] Seated in the circular recess 73 in the support block 71 is a generally cup-shaped
circular spacer 80 which has a circular end wall 81 integral around the perimeter
thereof with a peripheral side wall 82 which has a cylindrical outer surface with
a diameter very slightly less than the diameter of the recess 73 to permit nesting
therein in a mounted configuration with the end wall 81 disposed in engagement with
the rear wall 74 of the support block 71, as is best illustrated in Fig. 6. The peripheral
wall 82 is dimensioned so that in this mounted configuration it extends forwardly
well beyond the front face 72 of the support block 71.
[0020] Formed in the end wall 81 are three circular sockets 84 respectively communicating
with cylindrical bores 85 extending through the end wall 81 and respectively disposed
for alignment with the bolt holes 79 in the rear wall 74 of the support block 71 for
accommodating bolts 86 with the heads thereof respectively seated in the sockets 84.
The bolts 86 project rearwardly through the rear wall 74 and are held in place by
associated nuts 87 securely to mount the spacer 80 in place. The end wall 81 is also
provided with a central circular bore 88 therethrough congruent -with the bore 78
in the rear wall 74 of the support block 71.
[0021] Nested coaxially within the spacer 80 is a circularly cylindrical eddy current sensor
unit 90, having a thickness such that it is completely receivable within the spacer
80. Extending through the sensor units 90 are three bolt holes 91 which are equiangularly
spaced apart and are respectively alignable with complementary bores through the spacer
end wall 81 to accommodate mounting bolts 92 engageable with complementary bolts for
securely mounting the sensor unit 90 in place in the spacer 80. When thus mounted
in place, the front face 93 of the sensor unit 90 is disposed in a vertical plane
arranged substantially perpendicular to the vertical column planes 25 or 35 of the
tube bundle 15. Preferably, the front face 93 of the sensor unit 90 is spaced a relatively
short distance from the closest row 31 of vertical tube portions 17, this distance
preferably being less than .7 inch. The central axis of the sensor unit 90 defines
a sensing axis 94 (see Fig. 7) which extends horizontally substantially parallel to
the column planes 25 or 35 of the tube bundle 15.
[0022] The sensor unit 90 is an eddy current type of displacement measurement instrument.
The spacer 80 is formed of a non-magnetic and electrically insulating material, such
as nylon or other suitable plastic material. The bolts 92 and associated nuts holding
the sensor unit 90 in place are also formed of a suitable non-magnetic and electrically
insulating plastic material.
[0023] A control cable 95 is coupled to the rear end of the sensor unit 90 centrally thereof
by a suitable coupling 96 which extends through the central bores 78 and 88 in the
rear wall 74 and the spacer end wall Bl, respectively. Referring in particular to
Fig. 6, the cable 95 may be coupled to a control unit 100 which includes an eddy current
signal processor and power supply 101 and a suitable voltage measuring device 102.
[0024] The nozzle 60 operates in the usual manner, the relationship between the size of
the outlet orifices 64 and 65 and the volume of fluid flow through the nozzle 60 being
such that very high-velocity jets 109 of fluid are emitted from the outlet orifices
64 and 65, as indicated by the arrows in Figs. 3 and 7.
[0025] It will be noted that the positioning apparatus 70 can be mounted and demounted as
a unit of on the nozzle 60. It is advantageous to provide different types of nozzles
60 for different types of tube bundle configurations, in which case the sensor assembly
can be readily mounted and demounted with respect to whatever particular type of nozzle
is to be used. Similarly, it will be appreciated that, while only two outlet orifices
64 and 65 have been illustrated in the nozzle 60, any desired number of outlet orifices
could be provided, as long as they are equidistantly spaced apart longitudinally of
the nozzle 60.
[0026] When the nozzle 60 is to be used with a square pitch tube array 20 (see Fig. 3),
the spacing between the axes of adjacent outlet orifices is preferably equal to the
spacing between adjacent column planes 25, with the outlet orifice axes being respectively
disposed on opposite sides of the sensing axis 94 and equidistantly spaced therefrom.
[0027] When the nozzle 60 is to be used with a triangular pitch tube array 30 (see Fig.
7), the outlet orifices are again arranged with at least one on each side of the sensing
axis 94, the spacing between adjacent outlet orifice axes being defined by the relationship
2ND, where N is a positive integer and D is the distance between adjacent column planes
35. In this case, each outlet orifice axis is spaced from the sensing axis 94 by a
distance S, such that S=(2N - 1) D/2. From the foregoing relationships, it can be
seen that whenever the sensing axis 94 is disposed in one of the column planes 25
or 35, each outlet orifice will be aligned with the center of one of the inter-column
lanes 24 or 36.
[0028] Referring now to Fig. 8, the operation of the nozzle 60 and the positioning apparatus
70 will be described in detail. The eddy current signal processor and power supply
101 provides an electrical current to a coil in the sensor unit 90, setting up a magnetic
field in a known manner. This field is utilized to induce a current in the vertical
tube portions 17, which current is dependent on the distance of the vertical tube
portions 17 from the sensor unit 90. The induced current in each vertical tube portion
17 establishes its own magnetic field, and this induced magnetic field in turn induces
a change in the current in the coil of the sensor unit 90. This change in current
is measured by a Wheatstone bridge in the eddy current processor and power supply
101 which produces a voltage output signal which is measured and displayed by the
voltage measuring device 102.
[0029] The amplitude of this voltage output signal is inversely proportional to the distance
between the sensor unit 90 and the vertical tube portions 17. Thus, as the nozzle
60 is continuously moved longitudinally of the tube lane 18, the output voltage applied
to the voltage measuring device 102 will be a generally sinusoidal wave form. When
the nozzle 60 is used in a square pitch array 20 of the vertical portions 17, the
output voltage wave form will be a substantially perfect sinusoid. The case of the
triangular pitch array 30, however, is somewhat more complex.
[0030] The output voltage 110 produced by movement of the nozzle 60 along the tube lane
18 in a triangular pitch array is illustrated in Fig. 8, which is arranged on the
same position scale as Fig. 7. From Fig. 7, it can be seen that the closest row of
vertical tube portions 17 to the sensor unit 90 is a row 31, comprised only of-vertical
tube portions 17 in the columns 33. The second row 32 has the vertical tube portions
17 thereof staggered between the vertical tube portions 17 of the row 31. Because
of this staggered arrangement, the sensor unit 90 will, at any given moment, directly
face vertical tube portions of both the front row 31 and the second row 32 and will,
therefore, induce currents in the vertical tube portions of both of those rows. It
follows that the change in current in the sensor unit 90 will be caused by a combination
of the effects of the magnetic fields induced in the vertical tube portions 17 of
both of the rows 31 and 32.
[0031] Preferably, the sensor unit 90 is calibrated so that when the sensing axis 94 is
coplanar with a column plane 35 of a column 33, which includes one of the vertical
tube portions 17 in the front row 31, the output voltage will have a maximum amplitude
111, while when the sensing axis 94 is coplanar with the column plane 35 of one of
the columns 34, the first vertical tube portion 17 of which is in the second row 32,
the output voltage will have a minimum amplitude 112.
[0032] It will be noted that the peaks of the voltage wave form 110 are broader than the
valleys. This is because the vertical tube portions 17 in the front row 31 have a
dominant .effect on the output voltage over a majority of each cycle of the output
voltage wave form 110. More specifically, as the sensing axis 94 moves from the column
plane of a column 33 to that of an adjacent column 34, the center of the front face
93 of the sensor unit 90 will, for most of this distance, be closer to the vertical
tube portion 17 in the front row 31 than to that in the second row 32.
[0033] Because the maximum and minimum amplitude values 111 and 112 of the output voltage
wave form 110 are precalibrated, it will be understood that there is provided a method
for accurately determining the position of the sensor unit 90 and, therefore, the
nozzle 60, along the tube lane 18. More specifically, when the maximum voltage amplitude
111 is detected, it indicates that the sensing axis 94 is aligned coplanar with the
column plane 35 of one of the columns 33, and when the minimum amplitude value 112
of the output voltage is detected, this indicates that the sensing axis 94 is aligned
coplanar with the column plane 35 of one of the columns 34. Because of the geometry
of the nozzle 60, described above, in either of these maximum or minimum voltage conditions,
the axes of the outlet orifices 64 and 65 will be accurately aligned with the centers
of the inter-column lanes 36 so that the jets of water 109 emitted therefrom will
pass along these inter-column lanes 36 and not impinge directly on any one of the
vertical tube portions 17.
[0034] This accurate positioning is extremely important in the case of the triangular pitch
array 30, because the very narrow width (approximately .116 inch) of the inter-column
lanes 36 leaves very little room for error. Thus, in operation, the nozzle 60 will
be stopped in one of these positions of maximum amplitude or minimum amplitude output
voltage and the fluid lance 40 will be operated for a period of time in that position
to remove the sludge from the associated inter-column lanes 36.
[0035] The operation of the positioning assembly 70 in the case of a square-pitch tube array
20 is similar except that in that case the positioning is less critical because of
the relatively large width 6r
l of the inter-column lanes 24. In this arrangement, the front face 93 of the sensor
unit 90 will directly face only vertical tube portions 17 in the front row 21. Therefore,
the output voltage wave form will have maximum amplitude when the sensing axis 94
is aligned coplanar with the column plane 25 of one of the columns 23 and will have
a minimum-amplitude value when the sensing axis 94 is disposed midway between two
adjacent column planes 25. However, the nozzle outlet orifices 64 and 65 are arranged
so as to be positioned in a lancing position aligned centrally of one of the inter-column
lanes 24 when the sensor unit 90 is disposed in its maximum-amplitude output voltage
position. This is because the maximum-amplitude level is more unambiguously identifiable
than is the minimum-amplitude level.
[0036] While in the disclosed embodiment, the positioning apparatus 70 has been illustrated
in use for positioning the nozzle 60 of the fluid lance 40, it will be appreciated
that it could be used for positioning any type of workpiece movable along the tube
lane 18. Any such alternative type of workpiece could be adapted to have the positioning
apparatus 70 mounted directly thereon in the same manner as it is mounted on the nozzle
60. It will also be appreciated that the positioning apparatus 70 is uniquely adapted
for automatic and remote-control operation. More particularly, when coupled with a
computer program including a stored map of the tube array, the positioning apparatus
70 can be utilized as an indicator of absolute position within the nuclear steam generator
vessel 10.
[0037] From the foregoing, it can be seen that there has been provided an improved positioning
apparatus for accurately positioning a fluid lance nozzle or other workpiece with
respect to the vertical portions of the tubes of a nuclear steam generator, regardless
of whether the tubes are arranged in .square pitch or triangular pitch array, the
apparatus providing extremely accurate positioning with the use of existing eddy-current
sensing techniques.
1. In a nuclear steam generator having a plurality of vertical tubes, an apparatus
for accurately positioning a workpiece with respect to the vertical tubes of the nuclear
steam generator, wherein the tubes are disposed in an array of parallel rows and parallel
columns, with the tubes in each column having their axes aligned in a common column
plane and with a predetermined spacing between the tubes of adjacent columns, said
apparatus comprising: transport means for moving the workpiece past the columns of
tubes closely adjacent thereto in directions perpendicular to the column planes thereof,
and eddy-current sensing means carried by the workpiece and having a sensing axis
disposed parallel to the column planes, said sensing means generating an output signal
which varies as a function of the distance between said sensing axis and the closest
ones of the tubes.
2. The apparatus of claim 1, wherein said eddy current sensing means is cylindrical
in shape with said sensing axis being the axis of the cylinder.
3. The apparatus of claim 1, and further including mounting means fixedly mounting
said sensing means on the workpiece.
4. The apparatus of claim 1, wherein said sensing means is mounted on top of the workpiece.
5. The apparatus of claim 1, and further including control means coupled to said sensing
means for providing operating power thereto and for receiving and displaying output
signals therefrom.
6. The apparatus of claim 1, wherein said transport means moves said sensing means
in a path alongside and parallel to the closest row of tubes, said output signal varying
between a maximum amplitude when said sensing axis is coplanar with the column plane
of one of the tubes in said closest row of tubes and a minimum amplitude when said
sensing axis is midway between the column planes of two adjacent tubes in said closest
row of tubes.
7. The apparatus of claim 6, wherein said output signal resulting from continuous
movement of said sensing means along said path is a substantially sinusoidal signal.
8. Apparatus as in claim 1, wherein said workpiece comprises a fluid lance nozzle
having a fluid outlet orifice and being disposed for discharging a stream of fluid
parallel to the column planes, said sensing means being responsive to disposition
of said sensing axis in a lancing position coplanar with one of the column planes
for generating a predetermined output signal level, said orifice being disposed so
that the fluid stream therefrom will pass between adjacent columns when said sensing
axis is disposed in the lancing position thereof.
9. The apparatus of claim 8, wherein said nozzle includes a plurality of outlet orifices.
10. The apparatus of claim 9, wherein at least two of said orifices are respectively
disposed on opposite sides of said sensing axis and discharge streams of fluid parallel
to said axis and in the same direction.
11. The apparatus of claim 10, wherein said sensing axis lies in a sensing plane parallel
to said column planes, one of said two nozzles being spaced from said sensing plane
one-half the distance between the column planes of adjacent tubes in the closest row
of tubes and the other of said two nozzles being spaced from said sensing plane a
distance equal to an integral number of times the distance between the column planes
of adjacent tubes in the closest row of tubes.
12. The apparatus of claim 8, wherein said lance nozzle comprises a tubular body having
said fluid outlet orifice, the apparatus including a mounting plate carried by said
tubular body, a support bracket mounted on said mounting plate, an eddy-current sensor
having a sensing axis, said sensor being supported by said support bracket in a mounted
position with said sensing axis disposed parallel to the column planes.
13. The apparatus of claim 12, wherein said tubular body has a flattened portion thereon
to which said mounting plate is attached.
14. The apparatus of claim 12, wherein said sensor is mounted on top of said tubular
body.
15. The apparatus of claim 12, and further including spacer means of non-magnetic
electrically insulating material disposed between said sensor and said support bracket.
16. The apparatus of claim 12, wherein said support bracket comprises a generally
cup-shaped member with a circularly cylindrical side wall having the axis thereof
disposed at said sensing axis, said sensor being circularly cylindrical in shape and
receivable in said support bracket coaxially therewith.
17. The apparatus of claim 16, and further including a generally cup-shaped spacer
with a circularly cylindrical side wall disposed between said sensor and said support
bracket in nested relationship therewith.
18. The apparatus of claim 17, wherein said sensor is fixedly secured to said spacer
and said spacer is fixedly secured to said support bracket.
19. The apparatus of claim 12, wherein said tubular body has two fluid outlet orifices
respectively disposed on opposite sides of said sensing axis and respectively discharging
streams of fluid parallel to said sensing axis and in the same direction.