[0001] The present invention relates to a dishwashing machine having liquid level control
means of the overflow type.
[0002] More particularly, the invention concerns a dishwashing machine having liquid level
control means of the type described in French Patent 1,385,971, wherein a first chamber
adapted to be supplied with mains water communicates via an overflow partition with
a second chamber associated with a pressostat adapted to control a solenoid valve
itself controlling the mains water supply. In addition the first chamber communicates,
through the intake duct of a discharge pump, with the washing tub of a washing machine.
In operation the mains water is supplied to the tub under the control of the first
chamber. As the water level reaches the level of the overflow partition, the water
overflows into the second chamber, resulting in actuation of the pressostat for closing
the water supply solenoid valve. The second chamber is connected to the intake side
of the discharge pump through a siphon-type conduit, so that both chambers of the
level control means are effectively emptied as the water is discharged from the tub.
[0003] This control device is of simple construction and reliable and accurate operation,
since, in contrast to other known devices of this type, the pressostat is not actuated
by a gradually rising pressure, but by a sudden pressure variation occurring as the
water overflows from the first to the second chamber, so as to ensure accurately timed
operation.
[0004] The described level control device presents certain drawbacks, however, when employed
in a dishwashing machine as in the preferred embodiment.
[0005] This is because during certain phases of the operating cycle of a dishwashing machine
(for instance a water supply phase following a soiled water discharge phase, or during
temporary stoppage of the water circulation pump in the presence of water in the tub),
particulate impurities suspended in the water contained in the discharge circuit of
the machine may enter the first chamber. Although the first chamber is normally supplied
with clean mains water, These impurities may be carried up to the overflow level so
as to enter the second chamber to form a deposit therein which may in the course of
time solidify and thus hamper the proper operation of the pressostat and/or prevent
the second chamber from being completely emptied through the siphon-type conduit.
[0006] It is therefore a main object of the present invention to provide a dishwashing machine
having a liquid level control means of the overflow type in which the problems arising
from the formation of impurity deposits are substantially eliminated.
[0007] A further object of the invention is the provision of a dishwashing machine of the
type defined above having liquid level control means of the overflow type which is
of compact construction and may be integrated into the liquid collecting well of the
dishwashing machine.
[0008] According to the invention, these objects are attained by a dishwashing machine having
liquid level control means for controlling the liquid level in a washing tub adapted
to have such liquid supplied thereto through a supply tube provided with a supply
control valve and adapted to be substantially emptied during at least one discharge
phase. Said level control means comprises at least one first chamber connected to
said tub through the intake duct of a discharge pump and provided with a liquid inlet
connected to said supply tube, said first chamber communicating with at least one
second chamber via at least one overflow arrangement by way of which the liquid overflows
from said first chamber into said second chamber when the liquid in said tub reaches
a predetermined level. Means sensitive to pressure are adapted to cause the supply
valve to close when the liquid overflows into the second chamber, said liquid being
adapted to descend to a dynamic level during at least one phase of the operation of
a circulation pump. According to the invention, a dishwashing machine of the type
defined above is mainly characterized by comprising a connecting conduit between the
bottom of said first chamber and the intake duct of the discharge pump. The volume
of said connecting conduit at least corresponds to the volume of said first chamber
between said predetermined level and said dynamic level. The bottom of said first
chamber is disposed at a higher level than the level of the residual liquid in said
tub after a discharge phase.
[0009] The characteristics and advantages of the invention will become more clearly evident
from the following description, given by way of example with reference to the accompanying
drawing, the only figure of which shows a diagrammatical representation of a preferred
embodiment of a dishwashing machine according to the invention.
[0010] With reference to the drawing, a dishwashing machine comprises a washing tub 4 (only
partially shown) having at its bottom portion a well 5 for collecting the liquid the
level of which is to be controlled. Tub 4 is adapted to be filled with mains water
up to a predetermined level 1 through a supply tube 6 provided with an actuatable
supply valve 13 of a per se known type. Tub 4 may be emptied in a conventional manner
through a discharge pump 7 connected to a discharge conduit 17 down to a residual
liquid level 3. To this purpose the bottom of well 5 is connected to pump 7 through
an intake duct 8. A circulation pump 9 is provided for spraying dishes and the like
(not shown) with the water collected in well 5. During this phase the liquid in tub
4 drops to a dynamic level 2 in a known manner.
[0011] The dishwashing machine is also provided with liquid level control means comprising
at least one first chamber 10 having a calibrated inlet 11 for mains water connected
to a branch duct 12 of supply tube 6. First chamber 10 is provided with at least one
overflow arrangement 14 disposed at the predetermined level 1, by way of which it
communicates with at least one second chamber 15 or overflow chamber. Associated to
the latter is a pressostat 16 or the like adapted to be actuated when the liquid overflows
from first chamber 10 into second chamber 15 for closing supply valve 13 in a per
se known manner. A connecting conduit 19 connects the bottom portion of first chamber
10 to intake duct 8, and through the latter, to tub 4. Conduit 19 connects intake
duct 8 also to second chamber 15 through a conventional siphon device 18 and a branch
portion of first chamber 10.
[0012] According to one aspect of the invention the interior volume of connecting conduit
19 is at least equal to the volume of first chamber 10 between the predetermined overflow
level 1 and dynamic level 2.
[0013] Connecting conduit 19 preferably offers a greater flow resistance to the flow of
liquid than does intake duct 8. This requirement may obviously be met in various manners,
for instance by forming conduit 19 with a contorted flowpath or by restricting its
cross-sectional area.
[0014] In addition, the bottom of first chamber 10 is preferably disposed at a higher level
than the maximum residual liquid level 3 which the liquid remaining in tub 4 may attain
after the discharge phase. Connecting conduit 19 may not in any case be formed with
vertical loops, as such loops would result in the undesirable formation of air locks.
[0015] With regard to operation of the described arrangement, the following explanations
refer to those phases significant to the purposes of the invention.
[0016] At the end of a discharge phase, a certain amount of the soiled water contained in
discharge conduit 17 flows by gravity back towards intake duct 8, and from there along
a preferential flowpath into tub 4. This is because the relatively high flow resistance
offered by connecting conduit 19 and the relatively high level at which this conduit
opens into first chamber 10 prevent the soiled water from flowing into first chamber
10. The residual water in tub 4 will then stabilize at level 3, as already indicated.
[0017] During a subsequent supply phase (with supply valve 13 open) fresh water flows through
supply tube 6 and from there through branch pipe 12 into first chamber 10 so as to
fill the latter up to the overflow level 1. First chamber 10 is thus filled only with
fresh water, which at the outset flows by gravity from inlet 11 through connecting
conduit 19 towards intake duct 8. In this manner connecting conduit 19 is substantially
filled with a volume of fresh water effective to displace the soiled water previously
contained therein towards intake duct 8. When circulation pump 9 starts its operation,
the level of the liquid in tub 4 and first chamber 10 drops to the dynamic level 2,
as already stated, while the liquid in connecting conduit 19 remains substantially
quiescent.
[0018] When circulation pump 9 is temporarily stopped during the dishwashing cycle, the
liquid in the tub rises again from dynamic level 2 to the overflow level 1. In accordance
with the law of communicating tubes, this rising of the level also occurs within first
chamber 10. The liquid entering chamber 10 during this phase is the volume of fresh
water which had flown into connecting conduit 19 during the preceding supply phase.
As stated previously, this volume of fresh water forms an obstruction preventing impurities
suspended in the discharge circuit of the dishwashing machine from entering chamber
10. As a result, chamber 10 is kept free of such impurities, as stated as an object
of the invention.
[0019] During a subsequent discharge phase, pump 7 substantially empties tub 4, first chamber
10 and, through siphon 18, also the overflow chamber 15. During this phase pump 7
removes any impurities which may have accumulated within connecting conduit 19, so
that major accumulations are prevented from forming therein in the course of repeated
operating cycles of the machine.
1. A dishwashing machine having means for controlling the level of a liquid in a washing
tub adapted to be filled with said liquid through a supply tube provided with an actuatable
supply valve and to be substantially emptied during a discharge phase, said level
control means comprising at least one first chamebr connected to said tub through
the intake duct of a discharge pump and provided with an inlet for said liquid connected
to said supply tube, said first chamber communicating with at least one second chamber
via at least one overflow arrangement for the overflow of said liquid from said first
chamber to said second chamber as the liquid in said tub reaches a predetermined level,
pressure-sensitive means being provided for causing said supply valve to close when
said liquid overflows into said secodn chamebr, said liquid being adapted to drop
to a dynamic level during at least one phase of the operation of a circulation pump,
characterized by comprising a connecting conduit (19) between the bottom of said first
chamber (10) and said intake duct (8) of said discharge pump (7) the volume of said
connecting conduit being at least equal to the volume of said first chamber (10) between
said predetermined level (1) and said dynamic level (2), the bottom of said first
chamber (10) being disposed at a higher level than a residual liquid level (3) within
said tub (4) after said discharge phase.
2. Dishwashing machine according to claim 1, characterized in that said connecting
conduit (19) has a higher flow resistance than said intake duct (8) of said discharge
pump (7).