[0001] This invention relates to a hot rolling method for avoiding edge built-up and edge
drop of rolled strips or plates by preventing local wears of work rolls of rolling
mills such as four or six high mills simultaneously controlling shapes of steel strips
or plates by crown-controlling.
[0002] Recently, it has been remarkably required to improve the accuracy in thickness of
steel strips or plates rolled by rolling mills in order to improve the yield rate
of the steel. To meet this requirement, various crown-controlling methods have been
proposed. Among them, a taper end roll rolling method is effective to prevent edge
drops with the aid of particular geometrical shapes of work rolls, for example, disclosed
in Japanese Patent Application Publication No. 20,081/81.
[0003] In this case, the effect of crown-controlling tends to decrease with change in width
of steel strips or plates. To avoid this, a work roll shift method is effective for
the crown-controlling, disclosed in Japanese Patent Application Publication No. 151,552/78.
[0004] In hot finish rolling, as t he number of rolled strips having the same width increases,
work rolls 1 progressively wear to form tracks or traces 2 for strips or plates, whose
edge portions 2b usually wear deeper than in center portions 2a as shown in Fig. 1.
As the results, the rolled strip 3 has a sectional profile including at its edges
irregular protrusions or ridges p and p' which are referred to as "edge built-up"
as shown in Fig. 2. It is clearly evident that such an edge built-up causes the greatest
difficulty for crown-controlling of strips and roll-chance-free rolling which is a
rolling with a pair of work rolls over a wide range of sizes of strips or plates to
be rolled without changing the rolls. The same holds true in the above crown-controlling
by the use of the taper end rolls.
[0005] It is an object of the invention to provide an improved hot rolling method capable
of preventing edge built-up caused by uneven wear in work rolls at tracks for strips
or plates and making it possible to effect the crown-controlling so as to do roll-chance-free
rolling.
[0006] In order to achieve this object, in the hot rolling method using a hot finishing
mill including a pair of work rolls each having a taper ground end at one end of its
barrel and arranged one above the other with the taper ground ends being on opposite
sides so as to locate both edges of a plate-like material to be rolled in respective
zones of said taper ground ends according to the invention the work rolls` are shifted
in their axial directions within a range so as not to permit said both edges of the
material to come out of said taper ground ends of the work rolls, thereby preventing
edge built-ups of the material and simultaneously effecting crown-controlling of the
rolled material.
[0007] In a preferred embodiment of the invention, the work rolls are cyclically shifted.
[0008] In carrying out the invention, the range for shifting the work rolls is between the
maximum where shapes of the material on an exit side of the work rolls do not exceed
a limit value and the minimum where crown-controlling performance of the work rolls
for the material is still maintained.
[0009] It is another object of the invention to provide a hot rolling method capable of
effectively suppressing edge built-ups without detrimentally affecting the crown of
strips which would be caused by fine shifting of work rolls, thereby establishing
the roll-chance-free rolling with taper end work rolls being - shifted.
[0010] To achieve this object, according to the invention the work rolls are finely shifted
and simultaneously a bending action is applied to the work rolls in a manner to eliminate
a bending action acting upon the work rolls caused by the material being rolled by
the work rolls.
[0011] It is a further object of the invention to provide a hot rolling method with work
rolls being shifted in a roll shift pattern determined in consideration of thermal
expansion of the rolls in addition to equalization or mitigation of wear of roll to
reduce the crown of rolled strips and to stabilize the profiles of rolled strips.
[0012] In order to accomplish this object, according to the invention the work rolls are
cyclically shifted, while a distance from an edge of the material to a starting point
of the taper ground end of the work roll nearliest to the edge of the material is
variably set so as to decrease dependently upon increase of thermal expansion of the
work rolls.
[0013] It is still more specific object of the invention to provide a hot rolling method
capable of effectively reducing the crown of rolled strips throughout a rolling cycle
by simply setting suitable initial crowns on work rolls without causing irregularities
in crown of rolled strips which would unavoidably be caused by variation in kinds
of steel, periods of rolling allowed by one pairs of work rolls, and thermal crowns
of work rolls due to heat.
[0014] For this end, according to the invention stepwise variation in shifting distance
of the work rolls per unit number of rolled material is varied in a rolling cycle.
[0015] Preferably, the stepwise variation is made smaller in a first half of the rolling
cycle and is made larger in a latter half of the cycle.
[0016] The invention will be more fully understood by referring to the following detailed
specification and claims taken in connection with the appended drawings.
Fig. 1 is a schematic view of work rolls illustrating their wear;
Fig. 2 is an explanatory view of a profile of a rolled strips including edge built-ups;
Fig. 3a is a sectional view illustrating rolling of a strip by taper end work rolls;
Fig. 3b is a graph showing an effective EL zone;
Fig. 4 is an explanatory elevation illustrating a rolling condition with the maximum
EL;
Fig. 5 is an explanatory elevation showing a rolling condition with the minimum EL;
Fig. 6 is a partial sectional view of a work roll illustrating a deep wear;
Fig. 7 is a partial sectional view of a work roll illustrating an equalized or mitigated
wear therein;
Fig. 8 illustrates profiles of strips rolled in the prior art method;
Fig. 9 illustrates profiles of strips rolled according to the invention;
Fig. 10a is a graph illustrating uniform crowns of strips rolled according to the
invention;
Fig. 10b is a graph illustrating the variation in crown of strips rolled without bending
action upon work rolls;
Figs. lla and llb are schematic views for explaining one embodiment of the invention;
Fig. 12 illustrates profiles of strips rolled with a constant EL value of 200 mm;
Fig. 13 illustrates profiles of strips rolled with variable EL value with work rolls subjected to fine cyclic shifting;
Fig. 14 illustrating profiles of strips rolled according to the invention;
Figs. 15a and 15b are elevations of a work roll for explaining the thermal expansion;
Fig. 16 is a graph for explaining how to determine the EL value in consideration of the thermal expansion of work rolls;
Fig. 17 is a graph for explaining the shift of the EL value in consideration of mitigation of wear of the rolls;
Figs. 18a and 18b are schematic views illustrating irregular wear in a roll;
Fig. 19 is graphs illustrating reduced crown of rolled strips resulting from EL values;
Fig. 20a is a profile of a strip rolled in consideration of thermal expansion according
to the invention;
Fig. 20b is a profile of a rolled strip including defective edges caused by irregular
wear of work rolls;
Fig. 21 is a schematic view for explaining the shifting distance of rolls;
Fig. 22 illustrates various shift pitch patterns of work rolls in carrying out the
invention;
Fig. 23 is a graph illustrating a comparison of difference AS in roll diameters with
respect to respective shift pitches;
Fig. 24 is a graph illustrating the difference AS dependent upon numbers of rolled
strips;
Fig. 25 is a graph illustrating the relation between the difference AS and the numbers
of rolled strips;
Fig. 26 is a graph illustrating the effect of variation in shift pitch on the difference
ΔS;
Fig. 27 is a graph illustrating shift pitch patterns used in actual rolling according
to the invention; and
Fig. 28 is a graph illustrating the suppression of the difference AS resulting from
the shift pitch patterns shown in Fig. 27.
[0017] In crown-controlling using a pair of work rolls 1' which are so called "taper end
rolls" each having a taper ground end 4' at one end of a roll barrel 4 and are arranged
one above the other with the taper ground ends on opposite sides so as to locate both
edges of strips or plates 3 to be rolled in respective zones of the taper ends 4'
as shown Fig. 3a, the inventors have found effective E
L values to be determined by limit values in shape of strips determined by roll stands,
where E
L is a distance from an edge of the strip to a starting point of the taper ground end,
while a relief E
H of the strip 3 at its edge relative to the taper ground end 4' is constant.
[0018] If the work rolls are shifted to an excessive extent beyond the effective E
L value, a shape of a rolled strip on an exit side of the rolls exceeds its limit value
making it impossible to carry out the rolling. On the other hand, if the work rolls
are shifted to a too small extent beyond the opposite limit of the effective E
L value, the crown-controlling performance of the work rolls capable of controlling
crown of rolled strips.
[0019] The inventors further investigated the effective E
L value to achieve this hot rolling method capable of preventing the edge built-up
of rolled strips or plates so as to enable the crown-controlling and roll-chance-free
rollinng to be effected.
[0020] One embodiment of the invention applied to a four high mill will be explained hereinafter.
Fig. 4 illustrates a shiftedmost position of work rolls when the E
L value shown in Fig. 3 is increased to its maximum but not exceeding a limit value
of a shape of strips on an exit side of the rolls. Fig. 5 shows a shiftedleast position
of work rolls when the E
L value is decreased to its minimum but still maintaining their crown-controlling performance.
A reference numeral 5 denotes back up rolls.
[0021] In the event that the work rolls 1' are cyclically shifted so as to permit the E
L to be within the range of the effective E
L values from Fig. 4 to Fig. 5, a local wear 2b" in a track or trace 2
1 for strips can be equalized or mitigated in an axial direction of the work roll even
after the number of rolled strips has increased as shown in Fig. 7, instead of a deep
local wear 2b' in case of a constant E
L value as shown in Fig. 6.
[0022] In order to more clarify this fact, Figs. 8a, 8b and 8c illustrate one example of
variation in sectional profile of strips on exit sides having thicknesses of 2.0 mm
and widths of 1,040 mm according to Japanese Industrial Standards (JIS) SPHC continuously
rolled by the taper end roll rolling method with a constant E
L of 200 mm. As can be seen from these drawings, the profiles were not largely varied
when a tenth strip had been rolled. However, when a twentyth strip has been rolled,
remarkable edge built-ups p and p' occurred to the maximum heights of as much as 20
p which made it impossible 'to continue the rolling of strips having the same width.
[0023] Figs. 9a-9d illustrate the variation in sectional profile of strips similar to those
of Figs. 8a-8c continuously rolled with work rolls being cyclically shifted by 20
mm per two strips with the E
L values of 200-100 mm according to the invention. Even after forty-six strips having
the same width had been rolled, any perceptible edge built-ups were not recognized.
[0024] As can be seen from the above description, the hot rolling method according to the
invention can equalize or mitigate local wears in tracks or traces in work rolls for
strips having the same width, to effectively maintain the sufficient crown-controlling
or effect for preventing edge drops, thereby simultaneously making compatible the
roll-chance-free rolling and crown-controlling for the strips.
[0025] In carrying out the method according to the invention, when work rolls are finely
shifted within the range corresponding to the effective E
L value, the crown of the rolled strips becomes larger as shown in Fig. 10b. In other
words, the crowns of the strips rolled by the work rolls finely shifting within the
effective E
L value vary within a fairly wide range.
[0026] Another embodiment of the invention solves this problem. Fig. lla illustrates work
rolls 1
1 positioned at the maximum E
L value but not exceeding a limit value of a shape of strips on an exit side of the
work rolls. When the work rolls 1' are being shifted to make the E
L value smaller, according to this embodiment of the invention an increasing bending
action is applied to the work rolls as shown by a reference numeral 6 in Fig. llb
compatible with the reduced value of the E
L* Fig. 11b illustrates the work rolls 1' positioned at the minimum E
L value but still maintaining their crown-controlling performance, in which position
the work rolls are subjected to the maximum bending action.
[0027] In this case, the bending action is applied to the work rolls in such a manner to
eliminate or cancel a bending action acting upon the work rolls caused by the strip
being rolled by the work rolls. One preferred method of applying such a bending action
to the work rolls is to apply loads to both journals of the work rolls in transverse
directions substantially perpendicular to axes of the work rolls.
[0028] As shown in Fig. 10a, according to this preferred embodiment, the crowns are substantially
constant for successive rolled strips. In this manner, this embodiment is very advantageous
to effect the crown-controlling of strips for making crowns of the strips substantially
constant and simultaneously the roll-chance-free rolling or rolling strips of wide
range of widths without changing work rolls.
[0029] Fig. 12 illustrates sectional profiles of successive strips (JIS) SPHC having thicknesses
of 2.0 mm and widths of 1,040 mm with the constant E
L value of 200 mm according to the prior art. A twentyth strip included remarkable
edge built-ups 5' having a height of 20 p. It was clearly impossible to continue further
rolling with the same width strips.
[0030] Fig. 13 illustrates sectional profiles of strips (JIS) SPHC having thicknesses of
2.0 mm and widths of 1,040 mm rolled with the E
L value of 100-200 mm. Work rolls were finely cyclically shifted so as to reduce the
E
L value by 20 mm per two rolled strips without applying any bending action on the work
rolls. After fifty strips having the same widths had been rolled, any edge built-up
did not occur. However, crowns varied greatly to be larger than those in Fig. 12.
[0031] Fig. 14 illustrates sectional profiles of strips (JIS) SPHC having thicknesses of
2.0 mm and widths of 1,040 mm rolled with the E
L value of 100-200 mm. Work rolls were finely shifted so as to reduce the E
L value by 20 mm per two rolled strips and were subjected to the increasing bending
action of 0 to 200 ton/one chock as the E
L value decreased.
[0032] In this case, after fifty strips had been rolled, any edge built-up did not occur
and crowns of the rolled strips were substantially constant to obtain rolled strips
having good sectional profiles throughout the rolling cycle.
[0033] This preferred embodiment of the invention can effectively suppress the edge built-up
on rolled strips or plates without detrimentally affecting crowns of the strips so
as to eliminate the disadvantages in the roll-chance-free rolling, whereby the hot
rolling method with high accuracy as to thickness is accomplished.
[0034] A further embodiment will be explained hereinafter, which takes into consideration
of thermal expansion of rolls.
[0035] When the hot rolling is continued according to the invention as shown in Figs. lla
and llb, the work rolls It will thermally expand from a configuration shown in Fig.
15a to that shown in Fig. 15b. If the rolling is continued with a constant E
L value which is set in an initial rolling stage with less thermal expansion, center
zones of rolled strips are rolled to excessive extent in comparison with edge zones
of the strips to form waves therein, which make difficult to pass through the work
rolls. This is caused by increase of the effect decreasing the crown of the rolled
strips.
[0036] In order to avoid this, according to this embodiment, the upper limit of the E
L value is determined at a value corresponding to the limit value causing to the above
mentioned waves in the center zones of the rolled strips and the E
L value is successively reduced dependingly upon the thermal expansion of the work
rolls to determine an effective variable E
L value as shown in a line ℓ in Fig. 16.
[0037] Thermal expansions of the work rolls corresponding to numbers of rolled strips are
preferably measured with actual rolling conditions to previously determine the data
of the thermal expansions, on the basis of which the E
L values of the rolls are previously determined. The thermal expansions may be experimentally
determined with the aid of theoretical equations in the thermodynamics.
[0038] In this case, moreover, the variable E
L value shown in a broken line 1 is slightly shifted, as shown in a curve P in Fig.
17 so as to equalize or mitigate the wear of work rolls to achieve the decrease of
crown and the stability of rolled strips.
[0039] The upper limit value of the E
L value is determined with the aid of the pattern or curve P shown in Fig. 17. In this
manner, the profiles of rolled strips are not detrimentally affected by the thermal
expansion of the rolls, and the irregular wears in the rolls are equalized or mitigated
as a rolling cycle proceeds. The irregular wears would otherwise occur in tracks of
the rolls for strips as shown in Figs. 18a and 18b. This effect is particularly remarkable
in the case of rolling in order of wider strips to narrower strips.
[0040] Figs. 19 and 20a and 20b illustrate results of the rolling according to the invention
wherein strips of (JIS) SPHC having thicknesses of 2.0-2.6 mm and widths of 750-950
mm are rolled with E
L values 100-300 mm decreasing depending upon thermal expansion of rolls by means of
six roll stands of a finishing mill, among which three stands F3, F4 and F5 include
taper end rolls. In these examples, the work rolls were finely shifted by 20 mm per
two rolled strips.
[0041] Fig. 19 shows the E
L values set in the cycle and crowns p of the rolled strips. The plotted crowns are
thicknesses at centers of the rolled strips minus thicknesses at locations 25 mm inwardly
spaced from edges of the strips. As can be seen from Fig. 19, the crowns of the rolled
strips were reduced to 35 p on an average. Furthermore, by finely shifting the work
rolls, profiles of the rolled strips became stable as shown in Fig. 20a to prevent
defective profiles due to irregular wear of rolls as shown in Fig. 20b.
[0042] As can be seen from the above embodiment, it is important to take into consideration
of so called "thermal crown" of rolls or the crown of rolls due to their thermal expansion
which would detrimentally affects the crown of rolled strips. It has been known that
the variation in crown of rolls depends not only upon periods of rolling allowed by
one pairs of work rolls, actual rolling time, water-cooling conditions and others,
but also kinds of steel to be rolled, sizes of strips to be rolled and the like. Moreover,
it is known that the behavior of increasing the crown is different from each other
in former and latter halves of the rolling cycle.
[0043] As a result of various investigation and experiments on the rolling with shifting
work rolls by the inventors, it has been found that the distribution of the thermal
crown along the roll barrel varies with shift pattern of work rolls, or the profile
of the thermal crowns depends upon the shift pattern of the work rolls.
[0044] By utilizing this discovery, the inventors intended to reduce the crown of rolled
strips with the aid of variation in shift pitch in rolling cycles.
[0045] If shift patterns of work rolls are unvariably determined without considering kinds
of steel, periods of rolling allowed by one pairs of work rolls, and first and latter
halves of a rolling cycle, irregularities in crown of rolled strips unavoidably occur
throughout the rolling cycle due to difference in increasing of thermal crown of rolls
in their lengthwise directions. In this case, when the difference AS in roll diameter
at centers and edges of strips to be rolled in the first half of rolling is relatively
small, the crown of strips becomes large. On the other hand, in the latter half of
rolling, the difference AS becomes larger to reduce the crown of the strips, but there
is a tendency for the rolled strips to form waves in their centers resulting in defective
strips.
[0046] This results from the fact that although the larger crown of work rolls is effective
to reduce the crown of rolled strips, initial crown of the work rolls is obliged to
be small in order to avoid defective rolled strips having waves at centers in the
latter half of rolling, with the result that the crown of the rolled strips is too
large in the initial half of rolling and therefore irregularities in crown of rolled
strips becomes larger throughout the rolling cycle.
[0047] Fig. 21 illustrates the shifting of work rolls 1
1 relative to a center 0 of a track of strips or plates. The "shifting distance" of
rolls is defined by a distance x from the center 0 of the track of strips to centers
of barrels of the work rolls on both drive and operation sides.
[0048] The shifting distance x of rolls is stepwise increased per a predetermined number
of rolled strips until the shifting distance x becomes the maximum, for example, 100
mm and thereafter is stepwise decreased per the predetermined number of the strips.
A "shift pitch" is defined by stepwise increase or decrease of shifting distance of
rolls per unit number of rolled strips or plates in the repetition of the above shifting
operations or cyclic roll shifting.
[0049] In rolling for obtaining (JIS) SPCC strips having thicknesses of 2.3 mm and widths
of 935 mm, the roll shifting operation is simultaneously applied to three roll stands
F3, F4 and F5 of a finishing mill having six roll stands with constant shift pitches
20 mm/2 coil, 40 mm/2 coil and 60 mm/2 coil in cyclic system as shown in Fig. 22.
Fig. 23 illustrates results of the rolling.
[0050] It is clear from Fig. 23 that the larger the shift pitch and the shorter the period,
the gentler is the profiles of the thermal crown and the smaller is the difference
ΔS in roll diameter corresponding to centers and edges of rolled strips.
[0051] With kinds of strips capable of making the thermal crown relatively small, for example,
steel strips to be rolled at relatively lower temperatures, therefore, the shift pitch
should be set at a small value so as to enlarge the thermal crown in the area corresponding
to the width of strips, thereby mitigating the crown of rolled strips.
[0052] As the number of rolled strips increases, the profile of the thermal crown varies
usually as shown in Fig. 24. The thermal crown or difference in roll diameter at centers
and edges of the strips depends upon the number of rolled strips or coils. This relation
is shown in Fig. 25 wherein the rolling is effected with the constant shift pitch
40 mm/2 coil according to the procedure in connection with Fig. 22.
[0053] As can be seen from Fig. 25, the difference AS in roll diameter at centers and edges
varies greatly in first and latter halves of rolling. In rolling with work rolls being
cyclically shifted, it is effective for mitigating the crown of rolled strips to control
the difference AS in thermal crown in the first and latter halves of rolling cycle
as explained hereinafter.
[0054] Namely, the shift pitch is made smaller to enlarge the difference AS in the first
half of the cycle generally exhibiting small differences AS, and the shift pitch is
made larger to suppress the difference AS to a small value in the latter half of the
cycle, thereby stabilizing the difference AS throughout the rolling cycle.
[0055] Fig. 26 illustrates the difference ΔS dependent upon the variable shift pitch shown
in a solid line and the constant shift pitch in a broken line. The difference AS is
stabilized as shown in the solid line in Fig. 26, the crown of rolled strips can be
mitigated and irregularities in crown of the rolled strips can be reduced throughout
the cycle only by providing work rolls with initial curves.
[0056] In order to obtain strips of (JIS) SPCC having thicknesses of 2.3 mm and widths of
935 mm by the use of a finishing mill having six roll stands, work roll shifting rolling
was effected with work rolls of F3, F4 and F5 stands being cyclically shifted, while
shift pitches were vaired in first and latter halves of rolling cycle. The results
are shown in Fig. 27. Fig. 28 illustrates a variation of the difference aS. Following
table 1 shows comparison of rolled strips produced with a constant shift pitch with
those produced in the above manner according to the invention on mean values X of
crowns of the rolled strips and irregularities 6 of the crowns.
[0057]

[0058] According to this embodiment, as the difference AS increases rapidly in the initial
half of the rolling cycle, the crown of rolled strip can be effectively reduced. Particularly,
as the crown of rolls becomes larger in an earlier period in the initial half of rolling
so as to reduce the crown of rolled strips, and becomes constant in the latter half
of rolling so as not to produce defective rolled strips and to reduce the crown of
the rolled strips.
[0059] Moreover, as the thermal crown is stabilized in the earlier period of the rolling
cycle, it is possible to enlarge convex curves of initial crown of work rolls without
any risk of distrubance in configuration of rolled strips and further possible to
reduce the crown of the rolled strips. In the prior art, such large curves of intial
crowns would cause waves in rolled strips in latter rolling of the cycle.
[0060] As to the difference in thermal crown and hence in ΔS due to periods of rolling allowed
by one pairs of work rolls in the prior art, a roll initial curve should be changed
every time when the period of rolling or kind of steel is changed. In contrast herewith,
according to the invention the difference AS can be varied by changing the shift pitch.
In this manner, this technique can be applied for compensating for the difference
in AS. Accordingly, this embodiment has advantages of enlarging the use range of rolls
and improving the grinding efficiency by unifying the initial curves for several kinds
of steel.
[0061] Although the above embodiment has been explained in connection with the taper end
work rolls, it may be applied to normal work rolls.
[0062] While the invention has been particularly shown and described with reference to preferred
embodiments thereof, it will be understood by those skilled in the art that the foregoing
and other changes in form and details can be made therein without departing from the
spirit and scope of the invention.