BACKGROUND OF THE INVENTION
[0001] The present invention relates to a paste application method and apparatus for applying
or coating adhesive paste upon packaging paper for products.
[0002] Conventional paste application or coating apparatus is shown in Fig. 1 in which a
paste take-up roller 2 is rotatably provided within an open top paste reservoir 1
to dip a part thereof into the paste. A paste application roller 3 which is formed
with a plurality of paste applying projections 3a on the outer peryphery thereof is
rotated while it is in pressure-contact with the paste take-up roller 2 so that the
paste take-up projections 3a takes up the paste for applying the paste upon the adhere
ends on the surface of the packaging paper which passes between the paste application
roller 2 and a back-up roller 4.
[0003] However if paste such as vinyl acetate which will solidify on exposure to atomosphere
is used, the paste may solidify at the surface thereof while the apparatus is stopped
during a lunch break or at night since the paste in the reservoir is directly exposed
to the atomosphere. Accordingly an operation for preventing the paste solidification
is required before paste application apparatus is stopped to operate for a short period
of time whereas the washing operation for the paste reservoir etc. is needed to be
carried out after stop of the apparatus for a long period of time. Furthermore residual
paste should be discarded, resulting in waste of paste and cause of water pollution.
SUMMARY OF THE INVENTION
[0004] It is an object of the present invention to provide a novel adhesive paste application
apparatus free of the disadvantages of the prior art.
[0005] It is another object of the present invention to provide an adhesive paste application
apparatus in which a paste will not solidify during stop of the operation of the application
apparatus.
[0006] It is a further object of the present invention to provide a paste application apparatus
which is easy in maintenance and operation.
[0007] In an aspect of the present invention there is provided a paste application apparatus
comprising a paste application roller having a plurality of paste discharge outlets
on the outer periphery thereof, said discharge outlet being communicated with a paste
supply passage within the roller and a plurality of valve means, each provided at
said discharge outlet for closing and opening the paste discharge outlet.
[0008] In another aspect of the present invention there is provided a method of applying
paste comprising pumping paste into the inside of a paste application roller having
a plurality of paste discharge outlets on the outer periphery thereof and opening
the paste discharge outlets when the paste discharge outlets of the paste application
roller and a back-up which the paste discharge outlets confront to sandwitch paper
to be applied with paste therebetween.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
Fig. 1 is a perspective view showing a conventional paste application apparatus;
Fig. 2 is an elevational view showing a paste application apparatus of the present
invention;
Fig. 3 is a perspective view showing an essential part of the apparatus of Fig. 2;
Fig. 4 is a sectional view showing a paste application roller;
Fig. 5 is an enlarged sectional view showing a paste discharge port; and
Fig. 6 is an enlarged sectional view showing another example of the paste discharge
port.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0010] A preferred embodiment of the present invention will be described with reference
to the drawings.
[0011] Referring now to Fig. 2, there is shown an entire paste application apparatus. Paste
liquid in a paste reservoir 6 is pumped into the inside of the paste application roller
9 via a pipe or hose 8 under pressure by means of a pneumatic cylinder 7.
[0012] As shown in Fig. 4, a fixed tube 10 with which the hose 8 is connected is rotatably
coupled to the paste application roller 9 via a bearing 11 and is sealed by means
of 0 rings 12 for preventing the paste from being leaked therefrom.
[0013] Paste liquid is supplied to a passage 9a which axially extends within the paste application
roller 9 via the hcse 8.
[0014] A plurality of branch passages 9b radially extend from the central axial passage
9a to the outer peripheral surface of the paste application roller 9. A ball nipple
13 is inserted into and secured to an opening of each branch passage 9b at the outer
surface of the roller 9 as shown in Figs. 5 and 6 to provide a paste liquid discharge
outlet. The ball nipple 13 comprises a housing 13a inserted into the branch passage
9b and having an outlet opening radially outwardly to form a projecting valve seat
13b, a ball valve member 13c within the housing 13a and a spring 13d which baises
the ball valve member against the projecting valve seat 13b so that the ball nipple
13 is normally closed. The ball nipple is arranged so that a part of the ball valve
member extends beyond the valve seat 13b and further the outer surface of the roller
in an outwardly radial direction. The paste application roller 9 is driven via a gear
14 on one side of the roller by means of a gear belt 15.
[0015] A back-up roller 16 is rotated in pressure-contact with the paste application roller
9 so that the rollers 9 and 16 sandwitch and feed paper to be applied with paste,
such as package paper. The back-up roller 16 is rotatably supported by the housing
18. The back-up roller 16 is pressed upon the paste application roller 9 by means
of pneumatic cylinder 19 when the paste is to be applied and is separated from the
roller 9 by the same pneumatic cylinder 19 when the paste is not to be applied.
[0016] In the afore-mentioned arrangement, paste is pumped to the inside of the paste application
roller 9 on use of the apparatus. When the paste application roller 9 and the back-up
roller 16 sandwitch and feed the paper to be applied with paste while they are in
pressure contact, the partially projecting ball valve member 13c is pressed by the
back-up roller 16 and in turn the paper 17 so that the ball valve member 13c is moved
in an inner radial direction. This causes the ball nipple to open so that paste is
discharged and is applied upon the paper.
[0017] Fig. 6 shows another embodiment of the paste discharge port. A valve member 13c'
includes a semi-spherical part 13c
2' at the top of a truncated cone l3c
l'.
[0018] When the paste application roller 9 is stopped, the back-up roller 16 is separated
from the roller 9 by means of the pneumatic cylinder 19 and simultaneous pumping of
the paste is stopped so that the paste will not be discharged even when the roller
9 is stopped at a place where the valve is opened to discharge the paste.
[0019] Since the paste application apparatus of the present invention is constructed as
described above, paste is normally contained in a hermetically sealed enclosure. Therefore
necessary amount of paste may be applied upon the packaging paper when necessary.
The need for the operation of preventing paste from solidifying or curing and the
paste replenishing operation before starting the paste application apparatus are eliminated.
In this way, various excellent advantages may be obtained.
1. An paste application apparatus comprising
(a) a paste application roller having a plurality of a paste discharge outlets on
an outer periphery thereof, said discharge outlets being communicated with a paste
supply passage within the roller; and
(b) a plurality of valve means, each provided at said discharge outlet for closing
and opening the paste discharge outlet.
2. The paste application apparatus as defined in claim 1, in which said valve means
comprises a valve member which is normally biased upon a valve seat by a spring to
close the paste discharge outlet.
3. The paste application apparatus as defined in claim 2, in which a part of the valve
member projects beyond the outer periphery surface of the paste application roller.
4. The paste application apparatus as defined in claim 3, in which the valve member
is separated from the valve seat against the spring force to open the discharge outlet
when the valve member is in contact with paper.
5. The paste application apparatus as defined in claim 2, in which said valve member
is spherical in shape.
6. The paste application apparatus as defined in claim 2, in which said valve member
includes a semi-spherical part at the top of a truncated core.
7. A method of applying paste comprising pumping paste into an inside of a paste application
roller having a plurality of paste discharge outlets on the outer periphery thereof
and opening the paste discharge outlets when the paste discharge outlets of the paste
application roller and a back-up roller which the paste discharge outlets confront
to sandwitch paper to be applied with paste therebetween.
8. The method as defined in claim 7, further including rotating the paste application
roller.
9. The method as defined in claim 8 and further including rotating the back-up roller
in synchronization with the paste application roller.