Field of the invention
[0001] The present invention relates to reagent test devices and, more particularly, reagent
test devices employing a substrate material for reagent test devices which prevents
or substantially eliminates runover problems responsible for cross contamination of
reagents and interference with determinations or measurements based on colorimetric
changes.
Background of the invention
[0002] The art of analytical chemistry has been greatly advanced since biochemistry began
emerging as a primary scientific frontier, requiring increasingly sophisticated analytical
methods and tools to solve problems. Likewise the medical profession has lent impetus
to the growth of analytical chemistry, with its desiderata of both high precision
and speed in obtaining results.
[0003] To satisfy the needs of the medical profession as well as other expanding technologies,
such as the brewing industry, chemical manufacturing, etc., a myriad of analytical
procedures, compositions and apparatus have evolved, including the so-called "dip-and-read"
type reagent test device. Reagent test devices enjoy wide use in many analytical applications,
especially in the chemical analysis of biological fluids, because of their relatively
low cost, ease of usability, and speed in obtaining results. In medicine, for example,
numerous physiological functions can be monitored merely by dipping a reagent strip
test device into a sample of body fluid, such as urine or blood, and observing a detectable
response, such as a change in color or a change in the amount of light reflected from
or absorbed by the test device.
[0004] Many of the "dip-and-read" test devices for detecting body fluid components are capable
of making quantitative or at least semiquantitative measurements. Thus, by measuring
the response after a predetermined time, an analyst can obtain not only a positive
indication of the presence of a particular constituent in a test sample, but also
an estimate of how much of the constituent is present. Such test devices provide the
physician with a facile diagnostic tool as well as the ability to gage the extent
of disease or of bodily malfunction.
[0005] Illustrative of such test devices currently in use are products available from the
Ames Division of Miles Laboratories, Inc. under the trademarks Clinistix, Multistix,
Ketostix, N-Multistix, Diastix, Dextrostix, and others. Test devices such as these
usually comprise one or more carrier matrices, such as absorbent filter paper, having
incorporated therein a particular reagent or reactant system which manifests a detectable
response, e.g., a color change, in the presence of a specific test sample component
or constituent. Depending on the reactant system incorporated with a particular matrix,
these test devices can detect the presence of glucose, ketone bodies, bilirubin, urobilinogen,
occult blood, nitrite, and other substances. A specific change in the intensity of
color observed within a specific time range after contacting the test device with
a sample is indicative of the presence of a particular constituent and/or its concentration
in the sample. Some of these test devices and their reagent systems are set forth
in U.S.-A-3,123,443; 3,212,855; 3,814,668; etc.
[0006] Thus, it is customary for reagent test devices to contain more than one reagent bearing
carrier matrix, in which each reagent bearing carrier matrix is capable of detecting
a particular constituent in a liquid sample. For example, a reagent test device could
contain a reagent bearing carrier matrix responsive to glucose in urine and another
matrix responsive to ketones, such as acetoacetate, which is spaced from, but adjacent
to, the glucose responsive matrix. Such a product is marketed by the Ames Division
of Miles Laboratories, Inc. under the trademark Keto-Diastix. Another reagent test
device marketed by the Ames Division of Miles Laboratories, Inc., N-Multistix, contains
eight adjacent reagent incorporated matrices providing analytical measurement of pH,
protein, glucose, ketones, bilirubin, occult blood, nitrite, and urobilinogen.
[0007] Despite the obvious, time-proven advantages of such multiple reagent test devices,
misuse can result in misinformation. These multiple analysis tools comprise complex
chemical and catalytic systems, each reagent matrix containing a unique reactive system,
responsive to its particular analyte. Thus, it is possible, if the reagent test device
is misused, for chemicals to be transported by the liquid sample being analyzed from
one carrier matrix on the reagent test device to another. Should this happen it is
possible for reagents from one carrier matrix to interfere with those of another causing
unreliable results. Although it is common in the reagent test device industry to provide
detailed instructions on how this problem can be avoided, i.e., directions for properly
manipulating a reagent test device by blotting excess fluid, etc., nevertheless ignorance
or disregard of these instructions could permit reagents from one matrix to run over
onto an adjacent one. It is the prevention of this "runover" problem that the present
invention is primarily directed.
[0008] The elimination of runover has been long sought after and the present discovery,
which is the cumulation of an extensive research effort, provides a very effective
solution to this problem.
Discussion of the prior art
[0009] The patent literature is replete with accounts of myriad attempts at curtailing runover,
the great bulk of the emphasis being directed to two basic concepts: the adsorbance
of runover liquid by bibulous layers placed beneath the reagent-bearing layers of
reagent test devices; and the use of hydrophobic barriers between the spaced matrices.
The former has met with moderate success, whereas the latter approach has not.
[0010] Of the multilayer type reagent test devices, U.S.-A-4,160,008 describes a test device
in which the carrier matrices containing reagent formulations are provided with adsorbent
underlayers which are separated therefrom by sample impervious barrier layers. Each
matrix thus forms the upper layer of a laminate composite in which the barrier layer
is disposed between the matrix and the adsorbent base layer, the composite being fixed
to a suitable support such as a plastic substrate. When the test device is dipped
into the liquid sample the portion of sample which would otherwise runover from one
matrix to another is largely adsorbed into the underlayer of the latter through the
exposed sides, the barrier layer of the composite segregating the adsorbent underlayer
from the upper reagent layer.
[0011] U.S.-A-4,301,115 discloses and claims a test device comprising a base support member
coated with a hydrophobic barrier layer to which a plurality of spaced apart reagent
matrices are affixed. This approach virtually eliminates cross-contamination between
adjacent reagent areas of multiple reagent test devices, but requires an extra step
of applying hydrophobic material to the base support member of the reagent test device.
[0012] With respect to the development and use of barriers and/or barrier materials between
reagent matrices, the patent art is replete with teachings, which in theory, at least,
would minimize the runover problem.
[0013] U.S.-A-3,418,083 discloses an indicator- impregnated adsorbent carrier matrix treated
with wax, oil or similar "hydrophobic" agents. It is stated that when a sample of
blood is placed on the resulting reagent test device, only colorless liquid components
permeate it, the proteinaceous, colored blood components remain on the surface where
they can be removed. Thus, it is taught that the liquid portion bearing the analytes
permeates the reagent matrix pad and color interference is precluded.
[0014] Still another prior art patent, U.S.-A-3,001,915, describes an adsorbent paper reagent
test device having spaced reagent-impregnated test areas for more than one sample
component, each such area being separated from the other reagent-impregnated test
area by a nonadsorbent barrier portion. The barrier is provided by impregnation with
materials such as polystyrene, rosin, paraffin and various cellulose esters. The reagent
strip is prepared, according to the reference, by impregnating a portion of a paper
pad with a glucose sensitive reagent system. When the reagent strip is dry, a solution
of one or more of the barrier materials is applied to the paper adjacent the glucose
sensitive reagent material. After further drying a protein sensitive reagent system
is applied and the process is repeated with alternate applications of reagent and
barrier solutions, with drying steps inbetween.
[0015] Yet an earlier patent U.S.-A-2,129,754, describes the impregnation of filter paper
with paraffin wax whereby specific areas are left unimpregnated and these areas are
treated with indicator systems for a particular analyte.
[0016] In U.S.-A-3,006,735 the concept of barrier material impregnated between reagent areas
of a reagent test device is carried one step further by providing succesive reagent
areas responsive to different degrees of water hardness. Water repellent material,
such as oils, waxes, silicones, and printer's varnish, is impregnated between these
reagents test areas. Like the proceeding two patents this citation is restricted to
paper or like bibulous material wherein reagent and barrier material alike are impregnated
sequentially along its length.
[0017] Similarly, U.S.-A-3,011,874 and 3,127,281 teach the use of hydrophobic barrier materials
impregnated in part of a reagent test device in order to separate one reagent area
from another and thereby avoid contamination.
[0018] Yet another patent which mentions the separation of indicator reagent sites by the
use of nonadsorbent or hydrophobic materials is U.S.-A-3,964,871.
[0019] Whereas the foregoing patents represent what is believed to be the most pertinent
prior art to the present invention, it should be noted that currently marketed reagent
test device products for the most part contain reagent impregnated matrices affixed
to hydrophobic organoplastic material. Thus, the multiple reagent test device known
as N-Multistix contains eight different reagent impregnated matrices mounted on polystyrene
film. Since polystyrene is hydrophobic, the reagent strip can be said to have hydrophobic
interstices between adjacent matrices.
[0020] Despite lip service given by prior art accounts to eliminating runover, the fact
remains that the problem continues to exist. The approaches disclosed in U.S.-A-4,160,008
and 4,301,115 have come the closest to eliminating this runover problem.
[0021] Prior art attempts using wax, oils, silicones, etc., have not curtailed runover to
a clinically significant extent; and what modest advances have been made are more
than offset by serious drawbacks inherent to such attempts. For example, applying
hydrophobic material only at reagent area interstices embodies enormous technical
problems, especially when compared with the current technics for manufacturing dip-and-read
reagent test devices. Besides the obvious extra steps required by interstitial application,
there is the danger of some of the hydrophobic material overlapping the reagent area
thereby interfering with the paramount purpose of the reagent test device. Moreover,
none of the prior art substances provides a suitable surface for adhesion.
[0022] Even if the above shortcomings were not prohibitive enough, the prior art hydrophobic
substances lack a degree of hydrophobicity required to prevent runover. They do not
provide a sufficient contact angle to achieve the required hydrophobicity, nor do
they provide a suitable surface for binding either the adsorbent matrices or the reagent,
where reagent is coated directly on the substrate surface.
[0023] The present invention virtually eliminates cross-contamination between adjacent reagent
areas of multiple reagent test device matrices. Success in eliminating runover problems,
which causes cross-contamination and results in false determinations, is achieved
by replacing the conventional substrate, e.g., Trycite (polystyrene) with a polyester
screen. Unlike Trycite, the polyester screen substantially eliminates migration of
liquid from one reagent matrix to another. Significantly, no change in the conventional
manufacturing procedures is required for forming the improved reagent test devices.
Summary of the invention
[0024] An object of the present invention is to replace conventional reagent test device
substrate with a polyester screen material which prevents or substantially eliminates
runover problems on reagent test devices containing multiple carrier matrices.
[0025] Still another object of the present invention is to provide an inexpensive and effective
means for eliminating or materially reducing runover.
[0026] In accordance with the present invention, a hydrophilic polyester screen twill weave
material having a nominal filter rating of from 80 to 130 um (microns) and preferably
from 80 to 90 pm (microns) is employed instead of hydrophobic Trycite as substrate
material to which reagent matrices are attached by means of a double backed adhesive
material in the conventional manner to provide a configuration substantially identical
to that of present reagent test devices.
Description of the preferred embodiments
[0027] In accordance with the present invention, reagent test devices are prepared in the
conventional manner with the exception that the Trycite substrate conventionally used
is replaced with a hydrophilic polyester screen twill weave material having nominal
filter rating from 80 to 130 Ilm (microns) and preferably from 80 to 90 pm (microns).
[0028] The preferred hydrophilic polyester screen twill weave material is polyethylene terephthalate
formed into twilled cloth woven with a greater number of threads in the warp direction
than in the weft direction, usually all the same diameter. In both directions, the
threads pass overthree and under one thread, in a progressive step pattern. Less preferred
as a screen weave is the twill square weave in which each weft thread typically passes
over two warp threads and under one, producing square openings in a diagonal pattern.
[0029] Particularly - preferred is polyester fiber PE1020K-86 manufactured by Tetko Inc.
of Elm- sford, New York, U.S.A. This polyester fiber has a specific gravity of 1.36,
a melting point (both wet and dry) of 15 to 30. The resulting twill filter fabric
has a nominal filter rating of 86 pm (microns), and a mesh count per cm of 65 (warp)/15
(weft).
[0030] In addition to its other attributes, the polyester screen material contemplated by
the present invention is low in cost, has easy handling characteristics, is resistant
to chemical attack and has good stability.
[0031] The reagent ribbon or matrix material applied to the polyester screen can be formed
from any suitable material. US-A-3,846,247 teaches the use of felt, porous ceramic
material and woven or matted glass fibers. Additionally, U.S.-A-3,552,928 teaches
the use of wood material, cloth, sponge material and argillaceous substances. The
use of synthetic resin fleeces and glass fiber felts as carrier matrix is suggested
in GB-A-1,369,139. Another British Patent No. 1,349,623, proposed the use of light
permeable meshwork of thin filaments as a cover for an underlying paper matrix. Polyimide
fibers are taught in FR-A-2,170,397. Notwithstanding these suggestions, however, the
material predominantly used in the art as a carrier matrix and that which is especially
useful in the present invention is bibulous paper, such as filter paper.
[0032] The reagent ribbon or matrix material normally contains reagent(s) prior to its attachment
to the substrate by suitable means, e.g., double faced adhesive tape such as Double
Stick available from the 3M Company. Following conventional techniques, a card of
substrate material containing reagent ribbons adhesively bound thereto is cut widthwise
to form reagent test devices measuring 8 by 0.5 centimeters, having 0.5 centimeter
square carrier matrices at one end thereof with the other end of the substrate serving
as a handle for the reagent test device.
[0033] The following examples illustrate the effectiveness of the invention, comparing test
devices made in accordance with the invention with conventional and other test devices.
Reagent test matrices for determining urobilinogen and nitrite were used in the examples
since these matrices have traditionally resulted in the worst runover problem for
reagent test devices.
Example I
[0034] To demonstrate the effectiveness of the present invention reagent strips were formed
for control purposes using conventional Trycite substrate to which alternate reagent
matrix areas were attached in conventional fashion using double backed 3M tape. The
alternate reagent matrix areas comprised filter paper impregnated with reagents specific
for the detection of urobilinogen and nitrite, respectively. These two tests have
traditionally resulted in the worst runover problem for test devices.
[0035] The test means for urobilinogen were prepared in accordance with Examples I and II
of U.S.-A-4,158,546.
[0036] The composition sensitive to nitrite was prepared from the following ingredients:
Gantrex AN139 (5 g), methanol (250 ml), p-arsanilic acid (1.3 g) and sodium lauryl
sulfate (2.5 g). These ingredients were dissolved, in the order shown, in 250 ml of
distilled water with care being taken to insure that each ingredient was cmpletely
dissolved before adding the next ingredient. Upon completion, the solution was hazy
and colorless. Test means were prepared, in a fashion similar to that for the urobilinogen
test means, by impregnating filter paper with the resulting solution.
[0037] A gap of 0.0315 cm (0.08 inches) was present between the alternating urobilinogen-nitrite
test means present on the resulting control test device. Altogether, each test device
had four urobilinogen test means and four nitrite test means.
[0038] For purposes of preparing test devices in accordance with the present invention Tetko
polyethylene terephthalate twill screen (PE1020K-86), having a nominal filter rating
of 86 pm (microns), was used in place of Trycite and urobilinogen and nitrite test
means, identical to those described above for the control test device, were applied
to the polyester screen material.
[0039] The resulting control test devices and polyester screen test devices were each dipped
in urine, held flat and observed after three minutes for runover or other evidence
of cross-contamination. The control device exhibited 55 percent runover whereas test
devices prepared in accordance with the present invention demonstrated 0 percent runover.
Example II
[0040] The procedure of Example I was again followed to make screen fabric reagent test
device except that polyethylene terephthalate twill screen weave having a nominal
filter rating of 120 11m (microns) (Tetko PE1005K-120) was employed as the screen
fabric. The runover was determined to be almost nonexistent, amounting to only 0.02
percent.
Example III
[0041] When Example I was repeated using polyethylene terephthalate (polyester) twill screen
weave having a nominal filter rating of 55 µm (microns) (Tetko PE1051 K-55) the runover
was 60 percent.
Example IV
[0042] When Example I was run using a polypropylene twill screen weave, having a nominal
filter rating of 36
11m (microns) (Tetko PP1050K-36), for the polyester screen, the runover amounted to
50 percent.
[0043] From the foregoing, it will be seen that this invention is well adapted to attain
all of the ends and objects hereinabove set forth, together with other advantages
which are obvious and which are inherent to the system. The present invention has
the advantages of convenience, simplicity, relatively inexpensiveness, positiveness,
effectiveness, durability, accuracy and directness of action. The invention substantially
overcomes problems associated with runover which have been a continuing and long felt
problem with multiple reagent test devices. The invention provides a very effective,
simple and inexpensive way of eliminating or materially reducing the runover problem.
Test devices prepared in accordance with the present invention eliminate the "bridging"
of liquid between test matrices on test device and hence the migration of liquid from
one test matrix to another. In addition, the present invention can effectively be
utilized in conjunction with conventional techniques, or methods for forming reagent
test devices. There is no extra layer which must be applied to reagent test devices
in order to control the runover problem. If desired the present invention can even
be used in conjunction with other techniques found useful to control the runover problem.
Thus, the present invention could be utilized in conjunction with techniques in the
prior art which rely on the use of hydrophobic barrier layers affixed to reagent test
devices.