[0001] This invention relates to lighting units of the type having a double ended straight,
elongate lighting element such as a tubular tungsten or tungsten halogen lamp. A double
ended lighting element is one in which an electrical connection is made to each end.
The invention relates in particular to a lighting unit of this type into which an
element may conveniently and safely be inserted.
[0002] With some of the lighting units widely used at present there is a risk to a person
inserting a new element. Should the power supply be left on and the person introduce
one end of the element to the live terminal of the unit whilst holding the other end
he may complete an electrical circuit and receive an electric shock. To combat this
risk the use of warning labels on such lighting units is recommended. This remedy
is clearly unsatisfactory in view of the hazard involved.
[0003] According to the present invention there is provided a lighting unit comprising a
cartridge holder having socket openings containing electrical contacts and a cartridge
for engagement with the cartridge holder, the cartridge comprising a straight, tubular
lighting element and a lighting element holder having terminals in electrical contact
with the lighting element and arranged for engagement with the contacts, wherein the
cartridge and cartridge holder are provided with co-operating means such that the
cartridge can be'"moved with respect to the cartridge holder in a generally lengthwise
direction to secure the cartridge to the cartridge holder and connect the terminals
to the contacts, the terminals being shielded when the cartridge is positioned for
engagement with the cartridge holder.
[0004] Preferably the co-operating means constrains the cartridge to move lengthwise between
a retracted position in which the cartridge can be disengaged from the holder by movement
transverse to its length and an installed position in which the terminals are connected
with the contacts and from which the cartridge can only be moved towards its retracted
position.
[0005] The co-operating means may comprise a projection carried by the cartridge holder
or the lighting element holder, slidable within a slot formed on the other part, the
slot having an introduction opening at one end, to receive the projection.The opening
may have a lead-in surface to guide the projection into the slot. The slot may be
on either the cartridge or the cartridge holder, and the projection on the other part;
in a preferred embodiment a plurality of slots on the cartridge holder are engageable
with a corresponding number of projections on the lighting element holder of the cartridge.
Thus, the cartridge holder may have a first pair of slots transversely spaced from
one another, adjacent the contact end of the cartridge holder, and a second pair of
slots, transversely spaced from one another, adjacent the other end of the cartridge
holder, the lighting element holder having four projections for respective engagement
in the slots. In one such arrangement which provides particularly positive and easy
engagement and disengagement one pair of slots has a pair of upwardly directed guiding
shoulders associated with the openings of the slots and the other pair of slots has
no upstanding projections associated with its openings.
[0006] It is preferred that the co-operating means is adapted to support the weight of the
cartridge so that the terminals of the cartridge carry substantially none of the weight
thereof in the installed position.
[0007] In a preferred embodiment a pair of guiding surfaces is provided about each socket
opening to guide the cartridge terminals into the socket openings when the cartridge
is slid from its retracted to its installed position.
[0008] The terminals preferably project from one end of the cartridge.
[0009] Commonly the cartridge holder has an elongate base member for securement to a wall
and the lighting element holder has portions for engagemtn along the tranverse edges
of the base member.
[0010] The invention will now be further described, by way of example, with reference to
the accompanying drawings, in which:
Fig. 1 shows in perspective view a first embodiment of assembled lighting unit according
to the invention;
Figs. 2 and 3 show in perspective view a cartridge and a cartridge holder which engage
together to provide the lighting unit of Fig. 1:
Fig. 4 shows in perspective view the end of the cartridge shown in Fig. 2 carrying
the electrical terminals for the cartridge.
Fig. 5 shows in expanded perspective view an engagement slot of the cartridge holder
of Fig. 3 and an inter-engagable projection on the cartridge;
Fig. 6 shows in perspective view a second embodiment of lighting unit according to
the invention.
Fig. 7 is an expanded view of a rear engagment slot of the cartridge holder of Fig.
6, and the inter-engagable projection of the cartridge; and
Fig. 8 is an expanded view of a front engagment slot of the cartridge holder of Fig.
6.
[0011] With reference to Figs. 1 to 5, the assembled lighting unit comprises: a cartridge
2 comprising a strip lighting element 4 and a lighting element holder 5; and a cartridge
holder 6. The lighting element holder 5 and the cartridge holder 6 are moulded plastics
articles.
[0012] The lighting element holder 5 may be considered as a channelled member cut away in
its middle region to leave channelled end portions 8 and 10, joined by a pair of thin,
parallel strips 11. Each end portion comprises opposed side walls 12 and 14 and an
interconnecting web 16. The strips 11 join the parts of the side walls 12 and 14 remote
from the respective webs.
[0013] Each end portion 8 and 10 has a U-shaped, insulating spring clip (not shown) secured
to the inner surface of the web. The clips grip the ends of the element 4 to retain
it firmly within the lighting element holder 5, with the end terminals of the element
in contact with leaf spring contacts (also not shown). Both the input terminals 20
and 22 to the cartridge 2 are at one end 10 of the lighting element holder 5 (see
Fig. 4). One leaf spring contact is connected directly to the adjacent terminal 20
and the other is connected to the other terminal 22 via wiring trained along the inner
surface of one of the strips 11.
[0014] A cylindrical projection 24 is on the inner surface of each side wall 12 and 14 of
each end 8 and 10, adjacent the free edge of the side wall (that is, remote from the
web). The projections 24 form two pairs and the projections of each pair generally
oppose each other across the channel of a respective end portion 8, 10. One projection
is shown in Fig. 5.
[0015] The cartridge holder 6 has a base strip 26 which is slightly narrower than the width
of the channel of the cartridge. The base strip 26 comprises a central portion 27
with downturned edges 28 extending along its length. The central portion 27 carries
a reflective strip.
[0016] Each edge 28 is formed with two identical slots 30. The slots form two pairs transversely
aligned across the base strip. Each slot is generally L-shaped, having a transverse
opening 32 sufficiently wide to enable a projection 24 to pass through it, and a portion
formed longitudinally along the edge 28 and leading to an abutment face or blind wall
34.
[0017] One end of the base strip 26 joins a housing 36 which contains electrical contacts
with which the input terminals 20 and 22 of the plug member can connect. The electrical
contacts are connected to a mains lead 38. The housing 36 has a shaver socket 40 and
a cord pull switch 42.
[0018] Slit-shaped socket openings are provided in the end 44 of the housing 36 which faces
the base strip 26. Three spaced apart mutually parallel guide plates 46 extend from
the end 44, one between the socket openings and the others on either side of the openings.
Thus, two gaps are provided in alignment with the socket openings. In other embodiments
for plates could of course be used to provide the two gaps, two plates being located
between the socket openings.
[0019] The outer surface of the housing 36 is identical in profile to the outer surface
of the end portion 10 of the cartridge except for a shoulder portion 48 adjacent the
end 44. The outer surface of this shoulder portion 48 is identical in profile to the
inner surface of the end portion 10. Thus, when the cartridge and cartridge holder
are engaged together the end portion 10 fits snugly over the shoulder portion 48 and
the outer surface of the assembled lighting unit extends smoothly from the end portion
10 to the housing 36.
[0020] For use, the cartridge holder 6 is horizontally secured in a desired position, most
commonly to a wall. For this purpose the base strip 26 has screw holes 49 and spacers
(not shown) are located beneath the screw holes to prevent the central portion 27
of the base strip being deformed towards the wall.
[0021] To engage the cartridge with the cartridge holder the former is introduced onto the
latter by moving it in a direction generally perpendicular to its axis. The projections
24 are aligned with and pass through the openings 32 of the slots 30 and the terminals
20 and 22 each pass within the appropriate gap between the guide plates 46. The side
walls 12 and 14 of the ends 8 and 10 and the strips 11 of the cartridge fit snugly
over the edges 28 of the base strip 26. The cartridge is then slid towards the housing
36. The projections slide within the slots 30 and the inner surface of the end portion
10 slides over the shoulder portion 48. The terminals 20 and 22 are guided into the
socket openings and into electrical contact with the contacts within the housing.--
The lighting unit is now ready for use. Even if the power is left on during this installing
procedure there is no danger to the observer as all live terminals are completely
shielded and cannot be touched.
[0022] It will be appreciated that the slots 30 are short in relation to the length of the
unit so that the unit can be installed in places of restricted width.
[0023] When the unit is in its assembled condition the cartridge is secure on the cartridge
holder and is restrained against movement transverse to its length. The weight of
the cartridge is supported by the interengaging structure of the two parts and the
terminals 20 and 22 bear none of the weight. The only direction in which it can be
moved is away from the housing, and in so doing, the terminals of the cartridge are
disconnected from the electrical supply.
[0024] To replace a spent element the cartridge is simply slid away from its installed position
adjacent the housing until it reaches its fully retracted position at which it can
slide no further, as a result of the abutment of the projections 24 with the ends
50 of the slots, which ends are remote from the housing. In this retracted position
the cartridge 2 is electrically isolated from the cartridge holder. The cartridge
is now free to move transversely to its length, by pulling it away from the cartridge
holder and allowing the projections 24 to pass through the openings 32. The cartridge
is now completely free of the cartridge holder and the element can be replaced.
[0025] The second embodiment of lighting unit shown in Figs. 6 to 8 has an identical cartridge
2 to that of Fig. 1 but a modified cartridge holder 6.
[0026] The second embodiment does not have a shaver socket, and a push button switch 52
is provided instead of a cord pull. The profile of the end of the housing 36 which
is to adjoin the end portion 10 of the cartridge matches the profile of the cartridge
but the other end of the housing is of cut-away profile.
[0027] The end 44 of the housing again has socket openings 54 into which the terminals of
the cartridge must pass but the socket openings 54 are wider than those of the first
embodiment and no guide plates are used.
[0028] A further difference is in the region of the openings of the slots 30. The rear slots
(one of which is shown in Fig. 7), are each approached by an inclined lead-in surface
56 to guide the projection 24 into opening 32 and thence into the longitudinal portion
of the slot. The lead-in surfaces thus form ramps dropping towards the abutment face
34 and when the projections are moved down these ramps the cartridge is moved transversely
(but not perpendicularly) to the axis of the lighting element. In contrast, the front
pair of slots (one of which is shown in Fig. 8) is associated with a pair of upwardly
projecting guiding shoulders 58. Each has an inclined surface 60 leading to the opening
32 and it will be apparent that the projection 24 will be easily guided into the opening
even if the cartridge is initially located on the cartridge holder somewhat inaccurately.
The avoidance of upwardly projecting parts adjacent the openings of at least one of
the pairs of slots - here the rear pair - helps to provide easy and trouble-free engagment
and disengagment.
1. A lighting unit comprising a cartridge holder having socket openings containing
electrical contacts and a cartridge for engagement with the cartridge holder, the
cartridge comprising a straight, elongate, double ended lighting element and a lighting
element holder having terminals in electrical contact with the lighting element and
arranged for engagement with the contacts, wherein the cartridge and cartridge holder
are provided with co-operating means such that the cartridge can be moved with respect
to the cartridge holder in a generally lengthwise direction to secure the cartridge
to the cartridge holder and connect the terminals to the contacts, the terminals being
shielded when the cartridge is positioned for engagement with the cartridge holder.
2. A lighting unit according to claim 1 wherein the co-operating means constrains
the cartridge to move lengthwise between a retracted position in which the cartridge
can be disengaged from the holder by movement transverse to its length and an installed
position in which the terminals are connected with the contacts and from which the
cartridge can only be moved towards its retracted position.
3. A unit according to claim 2 wherein the co-operating means comprises a projection
carried by the cartridge holder or the lighting element holder, slidable within a
slot formed on the other part, the slot having an introduction opening at one end,
to receive the projection.
4. A unit according to claim 3 wherein the opening has a.lead-in surface to guide
the projection into the slot.
5. A unit according to claim 3 or 4 wherein the cartridge holder has a first pair
of slots transversely spaced from one another, adjacent the contact end of the cartridge
holder, and a second pair of slots, transversely spaced from one another, adjacent
the other end of the cartridge holder, the lighting element holder having four projections
for respective engagement in the slots.
6. A unit according to claim 5, wherein one pair of slots has a pair of upwardly directed
guiding shoulders associated with the openings of the slots and the other pair of
slots has no upstanding projections associated with its openings.
7. A unit according to any preceding claim wherein a pair of guiding surfaces is provided
about each socket opening to guide the cartridge terminals into the socket openings
when the cartridge is slid from its retracted to its installed position.
8. A lighting unit according to any preceding claim wherein the co-operating means
is adapted to support the weight of the cartridge so that the terminals of the cartridge
carry substantially none of the weight thereof in the installed position.
9. A lighting unit according to any preceding claim wherein the terminals project
from the same end of the cartridge.
10. A unit according to any preceding claim in which the cartridge holder has an elongate
base member for securement to a wall and the lighting element holder has portions
for engagment along the transverse edges of the base member.