[0001] The invention relates to a method to heat and after that cool a first liquid medium,
which is enclosed in a receptacle to a certain level, above which a gaseous medium
is enclosed in the receptacle, by means of a second liquid medium, which is brought
into contact with the outside of the receptacle and which reaches temperatures, at
which the material of the wall of the receptacle becomes soft and strives at being
deformed permanently by the gas pressure and the hydrostatic pressure of the media
in the receptacle.
[0002] The invention also relates to an arrangement for carrying out the method to heat
and after that cool a first liquid medium enclosed in a receptacle by means of a second
liquid medium which is brought into contact with the outside of the receptacle, and
comprising a bottom on which one or more such receptacles are intended to be placed.
[0003] It is known to sterilize a liquid in a receptacle of polyethylene plastic in an autoclave
by heating the outside of the receptacle, and thereby the liquid, by means of a heated
liquid, which is sprayed onto the receptacle. Such a receptacle can be heated to maximally
about 110 °C. At a higher temperature the plastic becomes so soft that the receptacle
loses its form completely.
[0004] Already before the receptacle reaches 110 C the plastic begins to soften, which results
in that the hydrostatic pressure in the receptacle deforms the receptacle. An originally
cylindric, standing receptacle will after treating to 110 °C get a conical form, which
becomes wider at the bottom. The bottom of the receptacle will also form after the
bed, on which the receptacle stands.
[0005] The object of the invention is to substantially prevent said deformation as a consequence
of the gas pressure and the hydrostatic pressure in the receptacle.
[0006] This object is attained by the method according to the invention thereby that it
has obtained the characterizing features stated in Claim 1 and by the arrangement
according to the invention thereby that it has obtained the characterizing features
stated in Claim 2.
[0007] A method and an arrangement according to the invention are described below with reference
to the accompanying drawing, which shows an embodiment of an arrangement according
to the invention.
[0008] By 10 is designated a closeable pressure vessel, in which two trays 12 and 14 are
enclosed. Each tray is provided with a bottom 16, side walls 18 and a spillway 20
in the form of a pipe 21. In the respective tray a plurality of receptacles in the
form of bottles 22 made of polyethylene are placed on a bottom plane 24. The bottles
contain a liquid to a certain level 26.
[0009] The bottles 22 are heat treated by water circulated through the pressure vessel 10
by a pump 28 which pumps water collected on the bottom of the vessel through a heat
exchanger 30 which heats the water, after which the water is sprayed onto the bottles
in the upper tray 12 through nozzles 32. Openings 34 in the bottom of the tray 12
let out a part of the water but also see to it that the water in the tray rises to
the level 36 of the spillway 20, which lets out the rest of the water supplied through
the nozzles 32.
[0010] As a complement or an alternative to the heat exchanger 30 steam can be introduced
through a valve 34 into the vessel 10 to heat the circulating water.
[0011] The object of the spillway 20 is to keep such a level 36 outside the bottles 22 that
the hydrostatic pressures on both sides of the wall 38 of the bottle substantially
equalize each other and substantially counteract the deformation, which the liquid
in the bottle would have caused on the wall of the bottle if there had not been any
liquid level on the outside of the bottle.
[0012] On testing cylindrical polyethylene bottles containing so-called infusion solution,
i.e. a solution of medicaments in water, which solution has substantially the same
density as water, it has proved that the bottles substantitally maintain their cylindrical
form and their measures during a heat treatment up to 110 °C. At the test the level
36 of the water was kept equal to the level 26 of the infusion solution. Grooves 40
were arranged in the bottom plane 24 to let in water under the convex bottom 42 of
the bottle. The convex bottom 42 also maintained its form during the heat treatment.
[0013] The lower tray 14 is similar to and works in the same way as the upper tray 12. The
tray 14 is supplied with heat treating liquid from the upper tray 12.
[0014] If the liquid in the bottles has substantially the same density as the heat treating
liquid the smallest deformation of the bottles is obtained if the level 36 is kept
substantially equal to the level 26. If the liquid in the bottles has a larger density
than the heat treating liquid, the level 36 is suitably kept higher than the level
26, and if the liquid in the bottles has a smaller density than the heat treating
liquid, the level 36 is suitably kept lower than the level 26 so that the deformation
of the bottles shall become as small as possible.
[0015] After the heat treatment the bottels are cooled, suitably thereby that water, cooled
by the heat exchanger 30, is circulated through the vessel 10 via the nozzles 32.
[0016] Instead of letting the end 20 of the pipe 21 constitute a spillway, one can let the
upper edge 44 of the tray 12, 14 constitute a spillway.
[0017] In the part 46 of the bottle, which is located above the level 26, a gaseous medium
is enclosed, which strives to expand and thereby deform the bottle when the temperature
rises. This expansion and deformation is counteracted by pressure air, which is introduced
into the vessel .10 through a valve 48, such that the pressure in the vessel 10 is
kept equal to the pressure in the part 46. Air and steam can be let out of the vessel
10 through another valve 50, such that the pressure in the vessel 10 does not become
larger than the pressure in the part 46, in which case the bottle would be squeezed.
1. Method to heat and after that cool a first liquid medium, which is enclosed in
a receptacle (22) to a certain level (26), above which a gaseous medium is enclosed
in the receptacle, by means of a second liquid medium, which is brought into contact
with the outside of the receptacle and which reaches temperatures, at which the material
in the wall (38) of the receptacle becomes soft and strives at being deformed permanently
by the gas pressure and the hydrostatic pressure of the media in the receptacle, characterized
in that one, at least when the material of the wall of the receptacle (22) has the
said temperatures, keeps the gas pressure outside the receptacle equal to the gas
pressure inside the receptacle and lets the second medium surround the receptacle
to such a level (36), that the hydrostatic pressures on both sides of the wall (38)
of the receptacle equalize each other, whereby said deformation is prevented.
2. Arrangement for carrying out the method according to Claim 1 to heat and after
that cool a first liquid medium, which is enclosed in the receptacle (22), by means
of a second liquid medium, which is brought into contact with the outside of the receptacle,
and comprising a bottom (16) onto which one or more such receptacles are intended
to be placed, characterized in that the bottom constitutes the bottom (16) of a tray
(12,14), which is arranged to keep the second medium around the receptacle to a certain
level (36).
3. Arrangement according to Claim 2, characterized by a first means (32) to supply
the second medium to the tray (12,14), openings (34) in the bottom (16) to let out
a part of the second medium from the tray and a spillway (20), located at said level
(36), to let out the rest of the second medium from the tray.
4. Arrangement according to Claim 3, characterized in that the bottom (16) is provided
with a groove (40) to let in the second medium under the receptacle.
5. Arrangement according to any of Claims 2 - 4, characterized in that a plurality
of trays (12,14) are arranged above each other, the medium flowing away from one tray
(12) being arranged to be supplied to the tray (141) located below.