BACKGROUND OF THE INVENTION
[0001] This invention relates to a cardborad container, particularly a cardboard container
of polygonal shape having a substantial height.
[0002] A paper container of polygonal shape, which comprises a lid, a sleeve and a base
respectively formed from a paper blank is proposed in U. S. Patent No. 3,877,631,
granted to the same inventor. The lid consists of a polygonal main blank having side
flaps along the periphery of the main blank, the side flaps being interconnected side
by side to form into a continuous wall around the main blank. The sleeve is formed
from an elongated paper blank which is folded into a polygonal closure. The base is
formed from a paper blank which is folded into a tray-like shape having a bottom plate
and a wall closure on the bottom plate. To use the container according to this patent
the object to be contained is first placed on the base, then the sleeve is placed
to enclose the object, and finally the lid is placed on top of the sleeve.
[0003] In the aforesaid arrangement a separate bonding material such as an adhesive tape
or the like is needed if one wishes to secure the lid onto the sleeve so as to simplify
the handling process. Furthermore, the formation of the side flaps of the lid requires
an extra area of the paper blank from which the lid is fabricated, and the process
for forming such side flaps is complicated.
[0004] The present invention therefore proposes an improved lid and sleeve construction.
[0005] The main object of this invention is to provide a cardboard container comprising
a lid and sleeve which are secured together without the need of a separate bonding
material.
[0006] It is another object of this invention to provide a cardboard container comprising
a lid having a main panel provided with tabs extending prependicularly from the side
edges of the main panel, and a sleeve provided with flaps having slots with enlarged
openings and extending inwardly from the upper edges of the sleeve, the tabs having
protrusions and being inserted into the slots of the flaps with the protrusions of
the tabs interlocking with the flaps so as to secure the lid with the sleeve.
BRIEF DESCRIPTION OF THE INVENTION
[0007] This invention provides a cardboard container comprising a lid having a polygonal
main panel with tabs extending prependicularly from the side edges of the main panel,
and a sleeve having the same polygonal shape with flaps extending from and folded
inwardly along the upper edge of the sleeve; each flap having a slot along the fold
edge, and the lid being placed on top of the sleeve, with each tab of the lid being
inserted into each slot of the corresponding flap of the sleeve. Each tab is provided
with protrusions extending along the side edge of the main panel of the lid so that
the protrusions engage with the flaps from underneath to lock the tab with the flap.
In a preferred embodiment the slot of the flap has an enlarged central opening and
relatively narrow end openings to facilitate the insertion and also to enable the
interlocking engagement of the protrusions of the tabs with the flaps.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
Fig. 1 is an oblique, perspective view of the lid of a first embodiment of the cardboard
container of this invention.
Fig. 2 is an oblique, perspective view of the sleeve of the first embodiment of the
cardboard container of this invention.
Fig. 3 is a plan view of the blank from which the sleeve of Fig. 2 is fabricated.
Fig. 4 is a fragmentary schematic view of the tab and flap employed in the cardboard
container of this invention.
Fig. 5 is an oblique, perspective view of the lid of a second embodiment of the cardboard
container of this invention.
Fig. 6 is an oblique, perspective view of the sleeve of the second embodiment of the
cardboard container of this invention.
Fig. 7 is an oblique, perspective view of the lid and sleeve of a third embodiment
of the cardboard container of this invention.
Fig. 8 is an exploded, oblique perspective view of an example of a complete set of
the cardboard container of this invention.
Fig. 9 is a fragmentary schematic view of a modified tab to cooperate with a modified
slot.
DETAILED DESCRIPTION OF THE INVENTION
[0009] Figs. 1 and 2 respectively show the lid and sleeve of a first embodiment of the cardboard
container of this invention. Lid 20 is cut arid formed from a cardboard blank, not
shown, to comprise a polygonal main panel 20A, shown in-Fig. I, as an octangon having
a plurality of straight side edges 23, each side edge 23 having a tab 21 extending
therefrom and being prependicular to the main panel 20A. Each tab 21 is provided with
two protrusions 24 at the two opposite ends of tab 21, each protrusion 24 extending
along side edge 23 to form an opening 22 between side edge 23 and protrusion 24, the
opening 22 being capable of accomodating therein the thickness of flap
11 of sleeve 10 to be described below. Thus a neck portion 23A of length L2 is formed
as shown in
Fig. 4. Tab 21 may be formed into a cresent shape in order to facilitate its insertion
into slot 13 formed in flap 11, also described below.
[0010] Sleeve 10, as shown in Fig. 2, is cut and formed from cardboard blank 10A as shown
in Fig. 3. Sleeve 10 consists of a polygonal enclosure, which may be an octangon which
corresponds with the shape of lid 20, having a plurality of side panels 10B, each
side panel 103 having a flap 11 extending from upper edge 15 of side panel 10B and
folded inwards flush with upper edge 15. Each flap 11 is provided with a slot 13 along
upper edge 15 of side panel 10B to correspond with tab 21 of lid 20. Slot 13 preferrably
has an enlarged central opening 13A of length L1 with an arcuated edge 13B, to leave
a relatively narrow, straight opening 14 at each end of slot 13. The length L1 of
enlarged central opening 13A is substantially equal to or slightly greater than length
L2 of neck 23A of tab 21. Sleeve 10 is fabricated from blank 10A as shown in Fig.
3, which is a rectangular strip of cardboard divided into a plurality of sections
10C with fold lines 16, each section 10C being equivalent to a side panel 10B of sleeve
10. Flap 11 with slot 13 is provided at the upper edge of each section 10C. One end
of blank 10A is provided with a tongue 12 having a tip 12A to be inserted into a slot
17 formed at the opposite end so as to connect together the two opposite ends when
blank 10A is folded into a polygonal enclosure, or sleeve 10, as shown in Fig. 2.
In assembling lid 20 with sleeve 10, lid 20 is placed on the top side of sleeve 10
with tabe 21 of lid 20 inserted into slots 13 of flaps 11 of sleeve 10. Though tabs
21 always tend to deform slightly when lid 20 is cut from the cardboard blank, the
enlarged central opening 13A of flaps 11 enables easy insertion of tabs 21 into slots
13. As soon as tabs 21 are inserted into slots 13, the slightly deformed tabs 21,
particularly protrusions 24, tend to spring back, thus causing protrusions 24 to engage
with the side edges of the narrow ends of slot 13 from underneath flap 11, so as to
interlock tabs 21 with flaps 11 thus firmly securing lid 20 to sleeve 10 without the
need of a separate bonding material.
[0011] Figs. 5 and 6 respectively show the lid and sleeve of a second embodiment of the
cardboard container of this invention, wherein tabs 21 are provided on every other
side edge 23 of lid 20, and flaps 11 are provided on every other upper edge 15 of
sleeve 10 in the same manner as lid 20.
[0012] Fig. 7 shows a third embodiment of the cardboard container of this invention. This
embodiment proposes a rectangular lid 20R having two opposite sides respectively provided
with two tabs 21 to cooperate with a rectangular sleeve 10R having two opposite flaps
11 respectively provided with two slots 13, tabs 21 and slots 13 being of the same
configuration as those of previous embodiments.
[0013] Lid 20 and sleeve 10 may be used in combination with a tray or base of any type.
Fig. 8 shows one example in which the base 10 proposed by U.S. Patent No. 3,877,631
is conveniently used.
[0014] The tab and slot may be modified as shown in Fig. 9, wherein modified tab 21X has
a protrusion 24X at one side and modified slot 13X has one enlarged opening 13XC and
one narrow opening 14X. Protrusion 24X engages from underneath with the side edge
of narrow opening 14X as modified tab 24X is inserted into the modified slot 13X.
[0015] While the cardboard container of this invention has been described with reference
to the preferred embodiment illustrated in the drawings, it is to be understood that
the construction and arrangement of the cardboard container of this invention may
be otherwise modified without departing from the scope of this invention as defined
in the appended claims.
1. A cardboard container, comprising:
a lid member having a main panel provided with a plurality of straight side edges
and tabs extending from said side edges, each one of said tabs being generally prependicular
to said panel and having a protrusion extending along said side edge; said lid member
being assembled with
a sleeve member having flaps extending inwards from the upper edge of said sleeve,
said flaps having slots along said upper edge of said sleeve to correspond with said
tabs of said lid, each of said slots having an enlarged opening and a relatively narrow
opening;
with said tabs inserted into said slots of said flaps and with said protrusions of
said tabs engaged with side edges of said narrow openings of said slots from underneath
said flaps.
2. A cardboard container as recited in claim 1, wherein said each tab is provided
with a protrusion extending from each of two opposite ends of said each tab to form
a neck which connects said tab with said main panel of said lid; and said each slot
comprises an enlarged central opening and two narrow openings at the opposite ends
of said enlarged central opening to correspond with said protrusions of said tab,
said enlarged central opening being substantially longer than said neck of said tab.