[0001] This invention relates to a machine for turning tubular wearing articles, in particular
neckties, inside out.
[0002] As is known, there are some wearing articles of tubular construction which are first
formed and sewn, and then turned inside out. A typical example are man's neckties,
which are formed by folding over a cloth strip and uniting it with a fabric web known
as the "reinforcement". The folded over cloth strip and "reinforcement" are secured
to each other by means of a sewn seam which is also effective to close the folded
over cloth strip into a tube. The latter is then turned inside out to bring the reinforcement
on the inside and partly conceal the seam. This is followed by finishing and ironing
steps leading to the universally known final product.
[0003] Turning such wearing articles inside out represents an important processing step,
not only on account of its being an indispensable step and requiring a significant
time length to carry out, but also because the inside out turning operation is to
be carried out carefully not to damage either the seams or the sewn cloth. It should
be remembered here that the wearing articles in question are often valuable ones formed
from highly delicate and readily damaged cloths.
[0004] Man's neckties have been so turned inside out, heretofore, during the manufacturing
thereof, with the aid of a simple loading tube and a rod adapted to be inserted axially
through the tube. In fact, the inside out turning operation has been carried out by
fitting the neckties over the outer surface of said loading tube, inserting one end
thereof through the mouth of the loading tube inside bore, and then applying a rod
to said end and into said bore so as to drag through the bore the neckties until they
come out of the loading tube from the opposite end to the rod inlet end. In moving
from the outside to the inside of the loading tube, the neckties are turned inside
out.
[0005] With the above prior equipment, at least one operator must be provided to manually
grip the ends of the neckties carried through by said rod as the latter emerges from
said bore in order to allow withdrawal of the rod and prevent the neckties from falling
off. Moreover, the operator usually effects most of the inside out turning operation
by fully sliding the neckties off the loading tube; owing to the length dimension
of such wearing articles, said rod can only perform the inside out turning operation
in part, even where driven for a considerable extent out of the loading tube after
going through it.
[0006] It is apparent that manual intervention by at least one operator is a costly and
comparatively slow procedure. Further, manual pull can only be applied at a varying
rate and may result, in some instances, in the article suffering overstretching or
damage. Thisis especially likely to occur where the manual pull is applied in a jerky
fashion and other than in line with the axis of the cited loading tube. In consideration
of the length dimension of neckties and the like, an operator is apt to complete the
manual withdrawal operation in a series of successive pulling actions, and hence relatively
slowly, or alternatively with a single action which unavoidably also stretches the
neckties in a transverse direction to the axis of the loading tube.
[0007] A further problem affecting conventional practice is the following: on completion
of the inside out turning operation, the equipment provided to carry out the final
finishing steps must be loaded manually, which further slows down the manufacturing
process for such wearing articles while adding to labour requirements.
[0008] In view of the above described situation, it is a primary object of this invention
to provide a machine for turning tubular wearing articles, in particular neckties,
inside out, which can substantially obviate the cited prior shortcomings.
[0009] Another object of the invention is to provide a machine which, while affording a
fast rate of operation, can prevent damaging or overstretching the wearing articles
in question.
[0010] It is a further object of this invention to provide such a machine which can be readily
adapted to process tubular wearing articles of different sizes, while being construction-wise
simple and easy to manufacture by the involved industry.
[0011] Still another object of the invention is to provide such a machine which, despite
the length dimension of neckties and the like tubular wearing articles, can be made
compact in the linear direction.
[0012] These objects are essentially achieved by a machine for turning tubular wearing articles
inside out, which comprises a supporting structure and a loading tube mounted to said
structure cantilever-fashion, and is characterized in that it comprises a fluid operated
cylinder engaging with said structure in a position of alignment with said loading
tube and having a piston rod adapted for insertion through said loading tube from
the free end thereof, and a puller device carried on said structure and being provided
with a gripper operative to grip one said wearing article, said puller device being
operative to move said gripper from a first position close to the end of said loading
tube fast with said structure to a second position away from said end of said loading
tube.
[0013] Further features and advantages of the invention will be more clearly understood
from the description which follows of a preferred, though not exclusive, embodiment
of a machine for turning wearing articles inside out, to be read with reference to
the accompanying illustrative drawings, where:
Figure 1 is a partly cutaway plan view of the machine according to the invention;
Figure 2 illustrates the construction of a loading tube and some elements directly
connected thereto;
Figure 3 shows the elements used in the construction of a man's necktie;
Figure 4 shows how those same elements are engaged with one another;
Figure 5 shows one portion of the machine according to the invention, with the necktie
of Figure 4 fitted over a loading tube;
Figure 6 is a similar view to Figure 5 showing the inventive machine at a different
operating step thereof;
Figures 7 and 8 are sectional views of a pivoting arm shown at two different operating
steps thereof;
Figures 9 and 10 show in plan view and in perspective, respectively, the shape of
a movable element placed at the end of the arm of Figures 7 and 8; and
Figures 11 and 12 show structural elements provided to control the machine operation.
[0014] Making reference to the drawing views, a machine according to this invention is generally
designated with the reference numeral 1 in Figure 1. It comprises, in essence, a supporting
structure 2, a fluid operated cylinder 3, a loading tube 4, and a puller device 5.
The machine 1 is set in particular to turn inside out neckties 6 comprising a cloth
strip 7 (Figure 3) and a web 8 of another fabric, called the "reinforcement", which
will be located on the interior of the necktie 6 upon turning inside out.
[0015] More detailedly, the supporting structure 2 includes a base frame 9, shown by dash
lines in Figure 1, and a working table 10 defined substantially by two portions, namely
a first portion 10a of rectangular shape and a second portion 10b in the shape of
a half circle. Arranged on one edge of the first rectangular portion of the working
table 10 are the fluid operated cylinder 3 and loading tube 4, in mutually aligned
positions. These are both carried on the structure 2, and in particular the loading
tube 4 is mounted cantilever-fashion with its free end close to the fluid operated
cylinder 3. The latter has a rod 11 adapted to fit with some clearance within the
loading tube 4 and being sufficiently long to fully penetrate it.
[0016] In fact, as shown in Figure 2, the loading tube 4 defines a completely open internal
bore 4a. Figure 2 further shows that the loading tube 4 is supported by the structure
2 through a flange 12 of disk-like shape and a fitting 13. Advantageously, the latter
is welded to the loading tube 4 and merely threaded to the flange 12. The flange 12
may be of a standard size unrelated to the diameter of the loading tube 4, any mismatch
being accommodated by assembling different fittings 13. The fittings 13 also define
a flared bottom 14 for the bore channel 4a through the loading tube 4.
[0017] The puller device 5 comprises a gripper 15 (shown detailedly in Figures 5 to 10)
adapted to grip a necktie being carried on the rod 11, a drive means 16 operative
to move the gripper 15 from a first position closely against the flange 12 to a second
position away therefrom, and a guiding wall 17 adapted to position a necktie 6 while
being turned inside out by the gripper 15. More specifically, the gripper 15 comprises
a pair of small bars 18 laid side-by-side and lined with rubber which extend vertically
(Figures 5 and 7), and a dimpled shaped plate 19 to fit on the bars 18 (Figures 9
and 10). The shaped plate 19 is supported on a small rod 20 formed with a first end
hole 21 for pivotal connection and, at an intermediate location thereon, with a lug
22 having a second end hole 23 (Figures 9 and 10) for pivotal connection.
[0018] The gripper 15 is supported and driven by a drive means 16 including an arm 24 set
for pivotal movement about a pin 25 (Figure 11) extending through the second semicircular
portion of the working table 10. The drive means 16 further comprises an actuating
cylinder 26 (Figure 1) the piston rod 27 whereof is terminated with a rack 28 meshing
with a gear wheel 29 attached to the pin 25 and arm 24.
[0019] Figures 7 and 8 illustrate the construction of the arm 24. It comprises a box-like
housing 30 wherein an auxiliary cylinder 31 is accommodated for driving the gripper
15. The auxiliary cylinder 31 is, in fact, engaged by a pivot pin 32 inserted through
the first hole 21 in the small rode 20.The latter is further engaged, through a second
pivot pin 33 provided at the second hole 23, with the box-like housing 30. The auxiliary
cylinder 31 also drives an oscillating plate 34 which is terminated, at the end of
the arm 24 next to the pin 25, with a detent 35 adapted to engage a microswitch 36
in abutment relationship when the oscillating plate 34 is at its position of travel
limit in the direction toward the gripper 15 (Figure 8). A second microswitch 37 is
shown in Figure 12. This second microswitch is engageable by the rack 28 driven by
the actuating cylinder 26, with the rack 28 at its forward limit position, as shown
by dash lines in Figure 1.
[0020] The machine 1 is provided with a pneumatic circuit controlling the fluid operated
cylinder 3, actuating cylinder 26, and auxiliary cylinder 31,and being slaved to microswitches,
in particular the microswitches 36 and 37, to sequentially control the various machine
operations. In other embodiments, the pneumatic circuit could be provided with control
members of its own, adapted to sequentially operate the cited cylinders without the
assistance from microswitches.
[0021] The arm 24 is set above the cited guiding wall 17. The latter is advantageously semicircular
in shape and located close to the gripper 15, on the side next to the small bars 18
of the latter. The guiding wall 17 extends upwards sufficiently to slidably guide
the neckties 6 even when the latter sag considerably downwards while being dragged
by the gripper 15. Figures 5 and 6 show, in fact, that the guiding wall 17 also extends
below the working table 10.
[0022] The machine according to the invention operates as follows.
[0023] Initially, a necktie 6 or the like article is fitted over the loading tube 4, as
shown in Figure 5. The necktie fitting is accomplished by pleating it and presenting
one end thereof to the inlet of the bore channel 4a, at the end of the latter facing
the fluid operated cylinder 3 and rod 11. The latter will be retracted inside the
fluid operated cylinder 3, while the gripper 15 is in its open position as shown in
Figure 7 and the arm 24 is positioned to hold the gripper 15 close to the flange 12
and the flared bottom 14 of the bore channel 4a.
[0024] On starting the machine, the fluid operated cylinder 3 is first actuated to move
the rod 11 in the direction of the loading tube 4. The forward moving rod 11 will
interfere with one end of the necktie 6 arid accordingly drag the latter through the
bore channel 4a of the loading tube 4, turning it inside out (Figures 5 and 6).
[0025] The rod 11 movement continues until it projects beyond the flange 12 whereat the
gripper 15 is located in the open position. On reaching its travel limit, the rod
11 causes the auxiliary cylinder 31 to become operative which, in extending its respective
piston rod, will force the shaped plate 19 to rotate about the second pivot pin 33
in the direction toward the small bars 18. The approaching movement of the shaped
plate 19 to thesmall bars 1
8 results in one end of the necktie 6 being caught firmly.
[0026] The rod 11 is at once retracted from its fully extended position to assume its starting
position.
[0027] As shown in Figure 8, the forward movement of the piston rod of the auxiliary cylinder
31 not only results in the gripper 15 closing but also in the oscillating plate 34
being moved forward, which will bring the detent 35 against the microswitch 36. The
latter will then control the piston rod 27 of the actuating cylinder 26 to move forward
and drive arm 4. The forward movement of the piston rod 27,and rack 28 attached thereto,
causes the gear wheel 29 and pin 25 to rotate. Consequently, the arm 24 will turn
as indicated in Figure 1, allowing the gripper 15 to move through a half circle. This
movement of the gripper 15 results in the whole necktie 6 being dragged out of the
bore channel 4a of the loading tube 4. Despite the circular path followed by the gripper
15, the drag movement occurs in line with the loading tube 4 at the area adjoining
the flange 12, owing to the provision of the guiding wall 17. In practice, the latter
will prevent a necktie 6 from extending along the chord of the arcuate path followed
by the gripper 15. The sliding movement of the necktie 6 is further favored by the
flared bottom 14 of the fitting 13.
[0028] With the rack 28 at its travel limit position, the rack will interfere with the second
microswitch 37 which controls the actuating cylinder 26 to retract and the gripper
15 to reopen which, in the meantime, has advantageously passed the necktie end gripped
therein to further processing members provided for additional processing. Thus, the
arm 24 can be returned to its starting position toward the loading tube 4, whereon
another necktie 6 will have been mounted in the meantime, at least in part.
[0029] Thus, the invention achieves its objects. The gripper 15 can firmly grip a necktie
6 without damaging it, and by arranging the necktie 6 to be dragged along an arc of
a circle, the machine space requirements are reduced substantially, particularly in
the length direction which would otherwise be quite considerable on account of the
length of neckties. Neckties are pulled out and turned inside out in an optimum manner,
without being subjected to cross stretching, thanks to the presence of the guiding
wall 17.
[0030] The machine can turn inside out neckties in a range of sizes: it will be sufficient
to thread out the loading tube 4 and respective fitting 13 from the flange 12 and
install another loading tube 4 of the appropriate size. The different dimensions of
the loading tubes in the diametrical direction will be accommodated by the fittings
13.
1. A machine for turning tubular wearing articles inside out, comprising a supporting
structure (2) and a loading tube (4) mounted to said structure (2) cantilever-fashion,
characterized in that it comprises a fluid operated cylinder (3) engaging with said
structure (2) in a position of alignment with said loading tube (4) and having a rod
( 11) adapted for insertion through said loading tube (4) from the free end thereof,
and a puller device (5) carried on said structure (2) and being provided with a gripper
(15) operative to grip one said wearing article, said puller device (5) being operative
to move said gripper (15) from a first position close to the end of said loading tube
(4) fast with said structure (2) to a second position away from said end of said loading
tube (4).
2. A machine according to Claim 1, characterized in that said puller device (5) is
arranged to cause said gripper (15) to follow a path along an arc of a circle, and
that located adjacently said path is a guiding wall (17) effective to guide said wearing
articles during the pull-out operation to prevent them from arranging themselves along
the chord of said arc of a circle.
3. A machine according to Claim 2, characterized in that said puller device (5) comprises
an arm (24) overlying said guiding wall (17) and carrying at one end said gripper
(15) and at the opposite end being pivoted through a pin (25) driven rotatively by
a fluid operated actuating cylinder (26).
4. A machine according to Claim 3, characterized in that said pin (25) is made rigid
with a gear wheel
(29) meshing with a rack (28) adapted to be moved by said fluid operated actuating
cylinder (26).
5. A machine according to Claim 1, characterized in that said gripper (15) comprises
at least one small bar (18) engageable with a shaped plate (19) set for oscillation
about a pivot pin (33) extending substantially transversely to said small bar (18).
6. A machine according to Claim 5, characterized in that said gripper (15) comprises
a pair of small bars (18) extending substantially vertically and one said shaped plate
(19) adapted to mate with said small bars (18) end for oscillation about to one said
pivot pin (33) located thereabove, and that said shaped plate (19) is driven by an
auxiliary cylinder (31) operative to impose on said shaped plate (19) an open position
transversely to said small bars (18).
7. A machine according to Claim 1, characterized in that said loading tube (4) is
engaged with said supporting structure (2) by a flange (12) attached to said supporting
structure (2), and that interposed between said loading tube (4) and said flange (12)
is a fitting (13) threadably engaged therewith.
8. A machine according to Claim 1, characterized in that said supporting structure
(2) defines upwardly a working table (10) having a substantially rectangular first
portion (10a) and a second portion (10b) substantially in the shape of a half circle.