[0001] This invention relates to a cabinet for a refrigerator appliance with two spaced-apart
preservation compartments which are each formed from a front-open liner, operate at
different temperature and are disposed one above the other with an intermediate separation
zone therebetween and also having insulation in the form of synthetic material foamed
in-situ to surround said box-shaped liners on the closed sides thereof and rigidly
join said liners together, and further comprising an outer housing.
[0002] In the production of such cabinets, the reactive fluid components which react to
form the foamed insulation material are injected when the two box-shaped liners, the
outer housing and other parts not specified herein because the are not relevant to
the present invention are mounted in a mould the purpose of which is to resist the
thrusts deriving from the reaction between said fluid components. During their reaction,
all the empty spaces between the outer housing and the box-shaped liners are occupied
by the result foamed material.
[0003] Refrigerators with local deformation of the outer housing at the level of the separation
zone between the two box-shaped liners have been found to occur frequently to the
extent of negatively affecting production costs, a possible reason for this being
that in this zone there is an excess of reactive components such that their reaction,
which results in an increase in volume, continues even after removal from the thrust-resistant
mould. Furthermore, the insulation thickness of the two preservation compartments
of the cabinet are different in accordance with the different operating temperatures,
and change precisely in this zone.
[0004] To obviate this drawback, the invention provides at least one flexible element cemented
along its edges to the two liners, so that its intermediate portion partly closes
access to the separation zone between the two liners.
[0005] Advantageously, the flexible element is self-adhesive at least along its edges, is
of paper material and extends over part of the three consecutive closed sides of the
two liners.
[0006] Preferably, once applied, said flexible element is of U configuration, and its intermediate
portion is provided with passage apertures.
[0007] The invention will be more apparent from the detailed description given hereinafter
by way of example with reference to the accompanying drawing in which:
Fig. 1 is a diagramatic perspective view showing the two vertically spaced-apart,
front-open, box-shaped liners which define the two preservation compartments of a
cabinet for a refrigerator appliance, and also showing the flexible element applied
to said liners and partly intercepting access to the seperation zone between the box-shaped
liners;
Fig. 2 is a diamgrammatic partial vertical section on the line II-II of fig. 1.
[0008] In the figures, the reference numeral 1 indicates overall a cabinet for a refrigerator
appliance shown diagrammatically, and i, possessing two preservation compartments
2, 3 operating at different temperatures, each being closed by a door 6, 7 ( not shown
in Fig.l).
[0009] Each of the two compartments 2, 3 is defined by a front-open, box-shaped liner 4,
5.
[0010] The two liners 4,5 are vertically spaced apart by seperation zone 8 occupied by the
insulation 9 of foamed synthetic material which extends over all the sides of said
liners which the exeption of the open front side thereof. The insulation 9 (which
is of different thickness for each of the preservation compartments 2, 3) is bounded
outwardly by a conventional outer cabinet housing 10.
[0011] In traditional cabinets for refrigerator appliances, the spacing zone 8 is open towards
the outer housing along three sides, namely one rear side and two lateral sides. Local
deformation is frequently present on the outer housing 10 at the level of said zone,
and this means that the cabinet has often to be rejected.
[0012] To obviate this eventuality, the invention proposes to apply over part of the open
contour of said zone 8 a self-adhesive tape, preferably of paper material and indicated
by 11, with its edges 12, 13 adhering to the box-shaped liners 4, 5 and its intermediate
portion 14 substending said open contour.
[0013] Once applied, the flexible element 11 is of U configuration, with its intermediate
portion extending along the vertical rear walls 15, 16 of the two box-shaped liners,
and its two lateral portions extending along the vertical side walls 17, 18 and 19,
20 of said liners.
[0014] The intermediate portion of the flexible element 11 comprises apertures 21 to allow
selective flow of the reactive components of the foamed material towards the spacing
zone 8, which said components also reach by way of the two lateral passages 22, 23
left free by the side portions of the flexible element 8 which , as can be seen from
the figures, extend only along part of the width of the walls 17,18,19 and 20.
[0015] It has been found that the selective flow of the reactive in- sulationforming components
towards the spacing zone considerably prevents the defect of local deformation of
the outer housing 10.
[0016] The flexible element can be of self-adhesive paper, but it can also be applied by
means of an adhesive previously spread over the box-shaped liners and can be of material
other than paper material, even if only on one of its faces.
1. A cabinet for refrigerator appliance with two spaced-apart preservation compartments,
which are each formed from a front-open liner, operate preferably at different temperatures
and are disposed one above the other with an intermediate separation zone therebetween
and also having insulation in the form of synthetic material foamed in-situ to surround
and penetrate between said liners to rigidly join them together, and further comprising
an outer housing, characterized by providing a flexible element (11) adhering along
its edges (12, 13) to the two liners (4,5) so that its intermediate portion (14) partly
closes access to said intermediate zone (8) between said liners (4,5).
2. A cabinet as claimed in Claim 1, charaterised in that the flexible element (11)
is self-adhesive at least along its edges (12,13).
3. A cabinet as claimed in Claim 1, characterzed in that the flexible element (11)
is a tape which at least on one of its faces is composed of paper material.
4. A cabinet as claimed in one or more of the preceding claims, characterised in that
the flexible element (11) extends over part of the three consecutive sides (15-20)
of the two liners (4,5).
5. A cabinet as claimed in one or more of the preceding claims, characterised in that
the flexible element (11) is of U configuration after being applied, and its intermediate
portions is provided with apertures (21).
6. A method for preventing local deformation in refrigerators with foamed insulation
and having two superposed preservation compartments between which a spacing zone exists,
characterised by selectively preventing access of the reactive insulation components
to said zone.